Immergas LUXOR 16 Betriebsanleitung

Instructions and

recommendations

Installer

Maintenance technician

IE LUXOR

16 - 20 - 24 - 28 - 33

Pellet boiler

*1.042026ENG*

General information ....................................................................4

Loading the pellet tank..........................................................................6

Pellet.........................................................................................................6

Instructions for safe and ecient use.................................................8

Safety devices ..........................................................................................8

Technical features and dimensions..............................................9

LUXOR 16 boiler dimensions...............................................................9

LUXOR 20-24 boiler dimensions.......................................................10

LUXOR 28-33 boiler dimensions...................................................... 11

LUXOR 16-33 boiler technical data...................................................12

Installation ................................................................................. 13

Positioning and limitations.................................................................13

Boiler room ...........................................................................................13

Flue exhaust duct connection.............................................................14

Draught regulator kit (Optional.........................................................14

Foreword................................................................................................15

Flue .......................................................................................................15

Technical features .................................................................................16

Dimensioning .......................................................................................16

Maintenance..........................................................................................17

Chimney pot .........................................................................................17

Chimney components..........................................................................17

Connection to the ue.........................................................................18

Examples of correct installation .........................................................18

Hydraulic connection ..........................................................................19

Residual head graphics ........................................................................21

Puer management..............................................................................22

System diagram.....................................................................................23

Filling the boiler ...................................................................................24

Assembling the control panel .............................................................24

Boiler ignition.......................................................................................25

Control panel ........................................................................................25

Ignition ..................................................................................................25

Inspections and maintenance ....................................................27

Alarm signal..........................................................................................27

Faults with electrical devices...............................................................28

Troubleshooting....................................................................................29

Mechanical or electronic faults...........................................................29

Faults in connection with the hydraulic system...............................31

Boiler maintenance and cleaning with cast iron brazier.................32

Boiler maintenance and cleaning for all models ..............................34

LUXOR diagram...................................................................................36

Product che (in compliance with Regulation 811/203) ................37

INDEX

General information

e entire range of products is manufactured according to the

following directives and regulations:

2014/30 EU (EMCD Directive), 2006/42/EC, 2014/35 EU (Low

Voltage Directive), 2011/65/EU; EN 61000-6-2; EN 61000-6-3;

EN 60335-1; EN 60335-2-102; EN 62233; EN 50581; EN 303:5-

2012

Aer removing the packaging, make sure the contents are in-

tact and complete. Should there be a discrepancy, contact your

boiler’s dealer.

Before installing the appliance, it is recommended to wash the

system’s pipes accurately in order to remove any residues that

could stop the appliance from running eciently.

It the boiler is not used for long periods of time, it is recom-

mended to do the following:

- disconnect the plug from the mains power supply

- close the heat system and DHW water valves

- if there is a risk of freezing, empty the heating and DHW

system.

Installation and maintenance must be carried out by qualied

sta in compliance with the laws in force in this regard and

pursuant to the instructions of the Manufacturer.

e Manufacturer shall not be held liable in any way should in-

stallation be carried out by unqualied people and for failure to

comply with the general warnings and installation instructions.

is manual is an integral part of the product: make sure it

always accompanies the appliance, even if it is transferred to a

new owner or user or the boiler is transferred to a new place. If

it is lost, please ask the manufacturer for another copy.

Before installing, using and carrying out maintenance on the

product, you must read these instructions carefully.

e technical installer must provide you with the relative in-

structions before proceeding with rst ignition.

is boiler must only be used for its explicitly intended use.

erefore, all liability for any harm to people and/or animals

or damage to property caused by improper use of the product

will be borne by the user.

Dear Customer,

whilst thanking you for purchasing one of our boilers, we would like to remind you that pellet boilers are the most innovative

central heating solution that is the result of highly advanced technology with top quality processing and a simple and elegant de-

sign that is adapted to any technical room, making the environment cosy that is only obtained by the welcoming heat of a ame.

e boilers, which operate exclusively with wood pellets having a maximum diameter of 6mm, are equipped with a vertical pipe

heat exchanger.

e boilers convey heat to your system with thermal power that is adjusted according to the technical room to heat: just manually

set the water temperature of the central heating system, recommended 65 °C - 70 °C.

e boilers have been provided with sophisticated automatisms and control and safety systems that guarantee ecient and prac-

tical operation.

During rst ignitions of the boiler, the vapours emitted by the paint may cause a bad smell due to hardening. erefore, it is ad-

visable to air the room well in order to prevent prolonged persistence in front of the boiler.

IT IS prohibited to install the appliance in bedrooms or areas having explosive environments.

ATTENTION:

this warning symbol located in various points of this booklet indicates that the message it refers to must be

read carefully and understood, since failure to follow what is written can cause serious damage to the boiler and

endanger the user.

INFORMATION:

this symbol is used to highlight important information for proper boiler operation. Failure to comply with the

provisions will compromise use of the boiler and operation will be unsatisfactory.

General information

Responsibility

We decline all liability, both civil and criminal, for accidents

caused by partial or total failure to comply with the

instructions herein.

We decline all liability caused by improper use of the boiler,

improper use by the user, unauthorised modications and/or

repairs, and use of non-original spare parts for this model.

e manufacturer declines all liability, both civil or criminal,

direct or indirect, due to:

•Poor maintenance;

•Failure to comply with the instructions in the manual;

•Use that does not comply with the safety directives;

•Installation that does not comply with the country’s

regulations in force;

•Installation by unqualied or untrained sta;

•Modication and repairs that are not authorised by the

manufacturer;

•Use of non-original spare parts;

•Exceptional events.

Extraordinary maintenance of the boiler must be carried out at

least once a year. is maintenance must be duly programmed

with the Technical Support Service, and is the Customer’s re-

sponsibility.

For safety reasons, it is advisable to remember that:

- during normal product operation, the ame’s door must always

remain closed

- always keep the combustion tank cover closed

- it is not recommended for children or disabled people to use

the boiler unsupervised

- do not touch the boiler barefoot and/or with wet or moist

parts of the body

- avoid direct contact with parts of the appliance that tend to

overheat during normal operation

- the handle to clean the boiler must always be used when the

boiler is cool

- it is forbidden to modify the safety or adjustment devices

without authorisation or instructions from the manufacturer

- do not pull, detach, or twist electrical cables that come out

from the boiler, even if they are disconnected from the mains

power supply

- it is recommended to position the power supply cable in such

a way as to avoid contact with hot parts of the appliance

- the power supply plug must always be accessible aer instal-

lation

- do not block or reduce the combustion air piping, which is

essential for correct combustion

- keep packaging parts away from unsupervised children or

disabled people

- for any problems, contact your dealer or qualied and au-

thorised sta, and in case of repairs, always request original

spare parts

- periodically check and clean the ue exhaust ducts

- an accumulation of unburnt pellets in the burner aer failed

ignitions must be removed before proceeding with new ignition

- do not use any ammable liquids for ignition

- do not bring the pellet bag into contact with the boiler when

lling the pellet tank

- make sure the electric system is suitable

- all local and national laws and European Standards must be

complied with when installing and using the appliance

- this appliance must not be used as a waste disposal incinerator

and must not be used with dierent combustion other than

pellets

- keep the pellets and ammable materials at a safe distance

In the event of a re, disconnect electric power supply, use a

compliant extinguisher and, if necessary, call the Fire Depart-

ment. en contact the Authorised Service Centre.

General information

Pellet

Use of poor quality pellets or other unsuitable materials may

damage certain components of the boiler and compromise its

correct operation: this may terminate the warranty and free the

manufacturer of any liability.

Our boilers must be used with 6mm diameter, 30 mm long pellets

having maximum 6%humidity. Store the pellets away from sources

of heat, and not in humid areas or explosive environments.

It is recommended to use EN PLUS A1 certied pellets according to

ISO 17225-2

e fuel must be loaded from the upper part of the boiler, open-

ing the door, while the boiler is o.

To facilitate the procedure, complete the operation in two stages:

•Pour half the contents into the tank and wait for the pellets to

deposit at the bottom;

•Complete the operation by pouring the second half;

•Always keep the cover of the fuel tank closed aer loading

the pellets;

Since it is a central heating product, the boiler has very hot outer

surfaces. For this reason, maximum caution is recommended

during operation, in particular:

•Do not touch the ue exhaust;

•Do not carry out any type of cleaning;

•Do not discharge the ashes;

•Do not open the ash drawer;

•Keep children away;

Loading the pellet tank

•Only use wood pellets;

•Keep/store the pellets in dry places without humidity;

•Never pour pellets directly onto the brazier;

•e boiler must only be fed with high quality pellets having a 6mm diameter, as per type recommended

by the manufacturer;

•e exhaust pipes must be connected to the chimney before electrically connecting the boiler.

•e protection grid situated inside the pellet tank must never be removed;

•e technical room where the boiler is installed must have sucient air exchange;

•IT IS forbidden to operate the boiler with the door open or with the glass broken;

•Do not use the boiler as an incinerator. e boiler must only be used for its intended purpose.

Any other use must be considered improper and therefore dangerous. Do not put any objects into the

tank other than wood pellets;

•e surfaces, glass, handle and pipes overheat when the boiler is on: during operation, these parts

must be touched with care and with adequate protection;

•Keep fuel and any ammable materials at a safe distance from the boiler.

Do not remove the protection grid inside the

tank. When loading, do not let the pellet bag

come into contact with hot surfaces.

Instructions for safe and efficient use

•e boiler must be electrically connected to a system

provided with an earth cable, in accordance with the

regulations in force;

•e system must be duly sized according to the boiler’s

declared electrical power;

•Do not wash the inner parts of the boiler with water.

Water may damage the electric insulation, causing electric

shocks;

•e pellet boiler is not a cooking device;

•e external surfaces may become very hot during

operation. Do not touch them unless you are wearing

specic protection;

•e appliance’s power supply cable plug must only be

connected aer installing and assembling the appliance,

and must remain accessible aer installation. It must also be

connected to a suitable and accessible bipolar switch.

•Make sure that the electric cables do not come into contact

with hot surfaces.

• e LUXOR range is certied as a boiler pursuant to

regulation UNI 303-5 /2012.

Its correct use provides for a duly sized Puer. erefore,

for optimal operation, the boiler must be coupled to a

puer having a minimum volume of 20 litres/kW.

•e device can be used by children at least 8 years old as

well as by persons with reduced physical, sensory or mental

capabilities, or lack of experience or required knowledge,

provided that they are under surveillance, or aer they have

been instructed relating to the safe use and have understood

the potential dangers. Children must not play with the

appliance. Cleaning and maintenance destined to be

performed by the user cannot be carried out by children.

•

Do not use the boiler as a ladder or support structure;

•Do not dry laundry on the boiler. Any clothes rack or

similar device must be kept at a safe distance from the boiler

- Fire hazard;

•Carefully explain to old and/or disabled people, and

especially all children, that the boiler is made up of material

subject to high temperatures, and they must thus be kept

away during operation;

•Never touch the boiler with wet hands; this is an electric

appliance. Always disconnect the cable before intervening

on the unit;

•e door must always be closed during operation;

Instructions for safe and efficient use

IT IS forbidden to tamper with the safety devices. You must rst eliminate the cause that triggered the safety

device before it is possible to ignite the boiler and thus restore operation. Refer to the chapter regarding the

alarms in order to understand how to interpret each alarm that may appear on the boiler’s display.

Antifreeze function: if the probe installed inside the boiler detects water temperature below 5 °C, it automatically enables the

circulation pump in order to prevent system freezing.

Pump anti-block function: in case of prolonged inactivity of the pump, it is enabled for 10 seconds at regular intervals in order

to prevent it from blocking.

e product is classied as rapid disconnection since it has passed the tests provided for by regulation EN 303-5 Chap. 5.14.

Safety valve:

this valve intervenes

to prevent hydraulic system

overpressure.

If boiler or system pressure ex-

ceeds 2.5 bar, it discharges water

from the circuit.

Important!

e appliance’s manufacturer

shall not be held liable for any

ooding caused by the trig-

gered safety valve if it has not

been correctly tted outside

the product to a suitable col-

lection and discharge system.

Automatic vent valve: this

valve discharges air inside the

boiler.

Gearmotor: if the gearmotor

stops due to a “ALAR-NO-

ACC”or “ALAR-NO-

FIAM”warning, the boiler

continues to operate until the

ame goes out as a result of

no fuel and until it reaches

the minimum cooling level.

Electric safety: the boiler is

protected against sudden cur-

rent uctuations (e.g. lighten-

ing) by a main 4 A fuse that

is found in the control panel

situated at the back of the boil-

er close to the power supply

cable. e electronic boards

are also protected with other

fuses.

WATER

RESET

Manual reset safety thermo-

stat for the water temperature: if

the water temperature exceeds

the safety value set at 100 °C,

boiler operation stops imme-

diately and the screen will display

“ALAR-NO-FIAM”. To restart

it , you must reset the thermo-

stat manually.

Flue pressure switch: check the pres-

sure in the ue pipe. is blocks the

pellet loading auger if the discharge

is obstructed or there are signicant

backpressures, for example, in case of

wind, an open combustion chamber

door or ue extractor fault. When

the pressure switch is triggered,

“ALAR-NO-ACC”will be displayed.

Flue temperature probe: this

thermocouple detects the ue

temperature, maintaining op-

eration or stopping the boiler

when the ue gas temperature

rises above the pre-set value.

Water temperature probe: if

the water temperature ap-

proaches the blocking temper-

ature (100 °C), the probe stops

the supply of pellets.

Safety devices

Technical features and dimensions

LUXOR 16 boiler dimensions

Key:

REF. Description

A1 System ow

A2 System return

C Pressure discharge valve

D Combustion air intake

E Flue exhaust

F Position of main power supply switch

GControl panel

H Water temperature probe

Iermostat

Technical features and dimensions

LUXOR 20-24 boiler dimensions

Key:

REF. Description

A1 System ow

A2 System return

C Pressure discharge valve

D Combustion air intake

E Flue exhaust

F Position of main power supply switch

GControl panel

H Water temperature probe

Iermostat

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