Ingersoll-Rand HC-3 Bedienungsanleitung

SERIES HC

Heat-of-Compression

Compressed Air Dryer

Models HC-3 – HC-239

IMPORTANT! BEFORE INSTALLING AND

OPERATING THE DRYER, IT IS

RECOMMENDED THAT THIS

MANUAL BE STUDIED AND

CLEARLY UNDERSTOOD.

THIS DRYER IS DESIGNED TO BE

USED ONLY WITH A NON-

LUBRICATED COMPRESSOR.

USE WITH A LUBRICATED

COMPRESSOR WILL VOID ALL

WARRANTIES AND MAY CAUSE

SEVERE DAMAGE.

Information

When making inquiries,

please provide the following

information:

1) Equipment Model Number

2) Equipment Serial Number

3) Equipment Operating

Pressure

4) Equipment Operating

Temperature

5) Approximate time in

service

6) Nature of Problem

For information, parts,

or service, contact your

local I

-R

Service provider or

reach us at

www.air.irco.com

USER MANUAL

Series HC

Reference IR - 222 Rev 3

Page 2 10/17/2013

USER MANUAL

Series HC

Reference IR - 222 Rev 3

Page 3 10/17/2013

INDEX

PREFACE

SECTION 1: INTRODUCTION

1.1 General Information

1.2 Safety Instructions

1.2.1 Identification of signs and symbols in this manual

1.2.2 Safety tips for maintenance, inspection & assembly work

1.3 Personnel Qualification

1.4 Product Information

1.4.1 Theory of operation

1.4.2 Pressure vessel regulations

1.4.3 Airtightness test

1.4.4 Overloading

1.4.5 Technical data sheet

1.4.6 Dryer flow capacities

1.4.7 Transport

1.4.8 Storage

1.4.9 Use of a pre and afterfilter

SECTION 2: INSTALLATION

2.1 Set-up and installation

2.1.1 Mechanical installation

2.1.2 Preventative maintenance prior to start-up

2.1.3 Filter installation

2.1.4 Electrical installation

USER MANUAL

Series HC

Reference IR - 222 Rev 3

Page 4 10/17/2013

SECTION 3: START UP AND OPERATION

3.1 Start-up

3.1.1 Pressurizing dryer

3.2 Operator interface

SECTION 4: MAINTENANCE

4.1 Suggested preventive maintenance schedule

4.1.1 Introduction

4.1.2 Periodic maintenance schedule

4.2 Replacement / Disposal of the desiccant

4.2.1 For first time fill-up

4.2.2 To replace used desiccant

4.3 Dew point meter maintenance (DPDS Option only)

4.4 Afterfilter

4.4.1 General comments and use

4.4.2 Function

4.4.3 Assembly and installation

4.4.4 Maintenance

4.4.5 Changing of afterfilter elements

4.5 Filter Accessories

USER MANUAL

Series HC

Reference IR - 222 Rev 3

Page 5 10/17/2013

SECTION 5: TROUBLESHOOTING AND FAULTS

5.1 Introduction

5.2 High Dew Point

5.2.1 Changed operating conditions

5.2.2 Old desiccant

5.2.3 Towers not reversing

5.2.4 Cooler discharge air temperature too high

5.2.5 Dew point indication in error

5.2.6 Two-way valve leakage

5.3 Fail-to-shift

5.3.1 Solenoid valve failed to operate

5.3.2 Pilot air tubing leakage

5.3.3 Two-way switching valve actuator leakage

5.4 Primary Drain Failure

5.4.1 Plugging or sticking due to foreign matter

5.5 Secondary Drain Failure

5.5.1 Solenoid valve failure

5.5.2 Liquid level probe failure

5.6 Short-term shut-down

5.7 Shut-down in case of a fault or for maintenance

SECTION 6: SPECIFICATIONS, PARTS LIST(S), & DATA REPORTS

SECTION 7: AUXILIARY MANUALS (IF APPLICABLE)

SECTION 8: CUT SHEETS

SECTION 9: DRAWINGS

USER MANUAL

Series HC

Reference IR - 222 Rev 3

Page 6 10/17/2013

PREFACE:

Thistechnicalmanual from I

-R

d®

®isanaidingettingtoknowthe adsorption

dryer better and in utilizing its possibilities for application in accordance with its

intended use. Furthermore, this manual contains important information for safe,

proper and economic operation.

All instructions must be followed as written in order to avoid danger and damages

which could cause downtime and premature wear and tear on the adsorption dryer.

Inadditiontothetechnicalmanualandthe accidentpreventionregulationswhich are

valid in the particular location where the dryer is being used, the recognized special

rules for safe and proper working procedures must also be followed.

Each person involved with the set-up, start-up, operation,maintenanceandrepairof

the adsorption dryer in the User Company must have first read and understood the

technical manual and especially the safety tips.

USER MANUAL

Series HC

Reference IR - 222 Rev 3

Page 7 10/17/2013

SECTION 1

INTRODUCTION

Prior to installation and start-up of this dryer,

please read and implement this section.

USER MANUAL

Series HC

Reference IR - 222 Rev 3

Page 8 10/17/2013

SECTION 1:

INTRODUCTION

1.1 GENERAL INFORMATION

The adsorption dryer of the HC-3 – HC-239 series is built according to the latest

technological developments and recognized safety rules. Its use, however, can

endanger life and limb of the user or of third parties and can lead to considerable

damage to the adsorption dryer and other material assets if:

it is operated by personnel not trained or instructed in its use,

it is improperly used,

It is improperly maintained or serviced.

This can result in the loss of all damage claims.

This adsorption dryer is designed for neutral media (gas) free of aggressive water,

oil and solid elements. I

-R

d®

®accepts no liability for corrosion damage and

malfunctions caused by aggressive media.

Applications other than those mentioned in this manual must be agreed to by

-R

d®

®and confirmed in writing.

In the interest of further development, I

-R

d®

®reserves the right to make

changes at any time, which, in keeping with the essential characteristics of the

adsorption dryer described here, may be necessary for increasing efficiency or for

reasons relating to safety or to normal business practice.

1.2 SAFETY INSTRUCTIONS

This technical manual contains basic tips, which must be followed during set-up,

operation and servicing. It is of utmost importance that it be read by the assembly

technician before installation and start-up, as well as by the specialist / operator in

charge, and it must always be within reach at the place where the adsorption dryer

is being used.

USER MANUAL

Series HC

Reference IR - 222 Rev 3

Page 9 10/17/2013

SECTION 1: (Continued)

1.2.1 Identification of signs and symbols in this technical manual

Thesafetytips contained in this technical manual, whose disregard could endanger

people and machines, are indicated by a general danger sign and the additional

markings Danger! or Attention!

Danger! / Attention!

Warning against electrical voltage!

Safety tips printed directly on the adsorption dryer must also be followed at all times

and must be kept completely legible.

Advice: This sign refers to a procedure or sequence of particular

interest or importance. All tips must be followed to ensure

proper use of this adsorption dryer.

This dot refers to working or operational steps.Thesteps are to be carried out in

the order of their appearance from top to bottom.

-The sign of a hyphen marks enumerations.

USER MANUAL

Series HC

Reference IR - 222 Rev 3

Page 10 10/17/2013

SECTION 1: (Continued)

1.2.2 Safety tips for maintenance, inspection and assembly work

The operator is to make sure that all maintenance, inspection and assembly work is

carried out by special personnel who are authorized and qualified, and who are

adequately informed through careful study of the technical manual. For this reason,

special attention should be paid to the following attention and danger sign:

Attention!

Never make structural changes to the adsorption dryer that are

not specifically authorized by Ingersoll-Rand!

Only use original spare and accessory parts!

Carry out maintenance work only when the adsorption dryer is

switched off, depressurized, and disconnected from the electric

power supply!

Attention!

Multiple power sources may exist in the electrical panel. All

possible power sources must be disconnected before servicing

dryer.

Advice: Refer to the desiccant material safety data sheet (MSDS) when

installing or disposing of desiccant, which can be found in

Section 8 of this User Manual.

Danger!

Wear protective goggles and mask whenworkingwith the desiccant!

Advice for protection:

If desiccant comes into contact with the eyes, rinse eyes immediately with large

amounts of clear water.

If the desiccant is spilled, clean up with effort to minimize the formation of dust.

In case of fire, there is no restriction on the use of fire extinguishing material.

A small dust mask must be worn.

Danger!

Do not attempt to service or maintain dryer while system is hot!

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