Ingersoll-Rand 3IRL2N Gebrauchsanweisung

Ingersoll-Rand

3IRL2N, 3IRL4N & 4IRL5N

Diesel Engines

WORKSHOP MANUAL

54579925 March.2001

Revised (10-12)

Doosan purchased Bobcat Company from Ingersoll-Rand Company in

2007. Any reference to Ingersoll-Rand Company or use of trademarks,

service marks, logos, or other proprietary identifying marks belonging

to Ingersoll-Rand Company in this manual is historical or nominative

in nature, and is not meant to suggest a current affiliation between

Ingersoll-Rand Company and Doosan Company or the products of

either.

FOREWORD

This Workshop Manual is designed to help you perform necessary

maintenance, service, and repair procedures on applicable Ingersoll-

Rand industrial engines.

Information contained in this Workshop Manual is the latest

available at the time of publication.

Ingersoll-Rand reserves the right to make changes at any time without

prior notice.

TABLE OF CONTENTS

SECTION 1. GENERAL INFORMATION ................................................................................... 4

SECTION 2. ENGINE .............................................................................................................. 31

SECTION 3. LUBRICATING SYSTEM ..................................................................................... 94

SECTION 4. COOLING SYSTEM ............................................................................................ 97

SECTION 5. FUEL SYSTEM ..................................................................................................102

SECTION 6. TROUBLESHOOTING ......................................................................................... 115

SECTION 7. CONVERSION TABLE ........................................................................................120

SECTION 1

GENERAL INFORMATION

TABLE OF CONTENTS

CONTENTS PAGE

GENERAL REPAIR INSTRUCTIONS .................................................................................... 5

NOTES ON THE FORMAT OF THIS MANUAL ..................................................................... 5

APPEARANCE .................................................................................................................... 8

MAIN DATAAND SPECIFICATIONS ..................................................................................... 9

TIGHTENING TORQUE SPECIFICATIONS .......................................................................... 10

ANGULAR NUTAND BOLT TIGHTENING METHOD ............................................................ 12

TIGHTENING TORQUE ON MAJOR COMPONENTS .......................................................... 14

GASKET LOCATION ........................................................................................................... 21

MAINTENANCE .................................................................................................................. 25

RECOMMENDED LUBRICATING OIL ................................................................................. 30

GENERAL INFORMATION

GENERAL REPAIR INSTRUCTIONS

1. Before performing any service operation with the engine mounted, disconnect the grounding cable

from the battery.

This will reduce the chance of cable damage and burning due to short circuiting.

2. Always use the proper tool or tools for the job at hand.

Where specified, use the specially designed tool or tools.

3. Use genuine INGERSOLL-RAND parts.

4. Never reuse cotter pins, gaskets, O-rings, lock washers, and self locking nuts. Discard them as you

remove them. Replace them with new ones.

5. Always keep disassembled parts neatly in groups. This will ensure a smooth reassembly operation.

It is especially important to keep fastening parts separate. These parts vary in hardness and design,

depending on their installation position.

6. All parts should be carefully cleaned before inspection or reassembly.

Oil ports and other openings should be cleaned with compressed air to make sure that they are

completely free of obstructions.

7. Rotating and sliding part surfaces should be lubricated with oil or grease before reassembly.

8. If necessary, use a sealer on gaskets to prevent leakage.

9. Nut and bolt torque specifications should be carefully followed.

10. Always release the air pressure from any machine-mounted air tank(s) before dismounting the engine

or disconnecting pipes and hoses. To not do so is extremely dangerous.

11. Always check and recheck your work. No service operation is complete until you have done this.

NOTES ON THE FORMAT OF THIS MANUAL

This workshop manual is applicable to the Ingersoll Rand L series 3 and 4 cylinder industrial engines, namely

the 3IRL2N, 3IRL4N & 4IRL5N models.

A large majority of components, parts and data specifications are common within the L series, and for

simplicity, the illustrations are based on the 4IRL5N engine. Where there are differences or exceptions for

individual models, the relevant illustrations and / or data tables are clearly identified with the appropriate engine

model to which they apply.

1. Find the applicable section by referring to the Table of Contents at the beginning of the Manual.

2. Common technical data such as general maintenance items, service specifications, and tightening

torques are included in the General Information section.

3. Each section is divided into sub-sections dealing with disassembly, inspection and repair, and

reassembly.

4. When the same servicing operation is applicable to several different units, the manual will direct you to the

appropriate page.

5. For the sake of brevity, self-explanatory removal and installation procedures are omitted.

More complex procedures are covered in detail.

GENERAL INFORMATION

6. Each service operation section in this Workshop Manual begins with an exploded view of the applicable

area.

(Example)

Major components

Figures in parentheses ( ) show the order of disassembling or reassembling.

7. Measurement criteria are defined by the terms standard and limit.

A measurement falling within the standard range indicates that the applicable part or

parts are serviceable.

Limit should be thought of as an absolute value.

A measurement which is outside the limit indicates that the applicable part or parts

must be either repaired or replaced.

8. Components and parts are listed in the singular form throughout the Manual.

GENERAL INFORMATION

9. The following symbols appear throughout this Worshop Manual. They tell you the type of

service operation or step to perform.

10. Direction used in this Manual are as follows:

Front

The cooling fan side of the engine viewed from the flywheel.

Right

The injection pump side of the engine.

Left

The exhaust manifold side of the engine.

Rear

The flywheel side of the engine.

Cylinder numbers are counted from the front of the engine.

The front most cylinder is No. 1 and rear most cylinder is No.4.

The engines direction of rotation is counterclockwise viewed from the flywheel.

APPEARANCE

1. MODEL 4IRL5N

(1) Left side view

GENERAL INFORMATION

(2) Right side view

MAIN DATA AND SPECIFICATIONS

GENERAL INFORMATION

(Note) These specifications may be subject to change without notice.

Figures in the column with an asterisk (*) are different for each machine. Refer to the specifications

in compressor operators manual.

)s(ledomenignE

metI N2LRI3N4LRI3N5LRI4

epyT VHO,deloocretaw,enil-nilacitrev,elcyc-4

metsysevirdgnimiT evirdraeG

mmekortsxerob-srednilycfo.oN08x77-329x38-329x58-4

)dic(LtnemecalpsiD)96(21.1)29(5.1)331(971.2

oitarnoisserpmoC1:221:8.81

noitsubmocfoepyTnoitcejnitceridnInoitcejnitceriD

*mmthgiehxhtdiwxhtgnelllarevO355x574x735906x574x275616x944x196

*)bl(gkthgiewyrD)352(511)092(231)243(551

*)potstanehw()CDTB(gnimitnoitcejnileuF°91°41

redrogniriF 2-4-3-1

leuF )2.oNEAS(leufleseiddeepshgiH

deepsgnildInim

-1

*058

mc/gk(aPMerusserpnoisserpmoC

)isp/nim052/eromro)044/13(3

-1

)dloc(ecneraelcevlaV

)ni(mm

ekatnI)800.0(2.0)7510.0(4.0

tsuahxE)800.0(2.0)7510.0(4.0

evlaV

gnitarepo

gnimit

evlavekatnI )CDTB(nepO°51

)CDBA(esolC°92

evlavtsuahxE )CDBB(nepO°04

)CDTA(esolC°61

pmupnoitcejnI epythcsoB

ronrevoG epytlacinahceM

elzzoN epyteloh-itluM

mc/gk(aPMerusserpnoitcejnI

*)isp/)0291/531(7.21)0652/081(7.71

pmupliO epytdiohcorT

retlifliO epytegdirtraC

*)stq(LlatotnI:yticapactnacirbuL)4.5(1.5)2.7(8.6)2.9(7.8tuobA

*)A-U(tuptuorotareneG 53-21

*)WK-U(tuptuoretratS 0.2-21

GENERAL INFORMATION

TIGHTENING TORQUE SPECIFICATIONS

The tightening torque values given in the table below are applicable to the bolts unless otherwise

specified.

Andere Handbücher für 3IRL2N

Dieses Handbuch passt für folgende Modelle

Andere Ingersoll-Rand Motor Handbücher

Ingersoll-Rand

Ingersoll-Rand T480 Series Einrichtungshandbuch

Ingersoll-Rand

Ingersoll-Rand 4IRD5T Bedienungsanleitung

Ingersoll-Rand

Ingersoll-Rand MULTI-VANE M004 Series Bedienungsanleitung

Ingersoll-Rand

Ingersoll-Rand ARO AF1060 Series Bedienungsanleitung

Ingersoll-Rand

Ingersoll-Rand MULTI-VANE 3800 Series Einrichtungshandbuch

Ingersoll-Rand

Ingersoll-Rand ARO 2200 Series Bedienungsanleitung

Ingersoll-Rand

Ingersoll-Rand 8599 Einrichtungshandbuch

Ingersoll-Rand

Ingersoll-Rand ARO AF064 Series Bedienungsanleitung

Ingersoll-Rand

Ingersoll-Rand 66651-B Bedienungsanleitung

Ingersoll-Rand

Ingersoll-Rand B006 Series Einrichtungshandbuch

Ingersoll-Rand

Ingersoll-Rand MMP150 Installationsanleitung

Ingersoll-Rand

Ingersoll-Rand MULTI-VANE M004 Series Bedienungsanleitung

Ingersoll-Rand

Ingersoll-Rand B006 Series Bedienungsanleitung

Ingersoll-Rand

Ingersoll-Rand 4IRQ2N Handbuch

Ingersoll-Rand

Ingersoll-Rand 3840M/VSM-6171 Bedienungsanleitung

Ingersoll-Rand

Ingersoll-Rand XP825WCU Bedienungsanleitung

Ingersoll-Rand

Ingersoll-Rand MVA017B/VSM-5842 Einrichtungshandbuch

Ingersoll-Rand

Ingersoll-Rand 3840M/VSM-6171 Einrichtungshandbuch

Ingersoll-Rand

Ingersoll-Rand 92RM Series Einrichtungshandbuch

Ingersoll-Rand

Ingersoll-Rand IR Series Gebrauchsanweisung

Ingersoll-Rand

Ingersoll-Rand 2200 Series Einrichtungshandbuch

Ingersoll-Rand

Ingersoll-Rand 4IRJ7N Gebrauchsanweisung

Ingersoll-Rand

Ingersoll-Rand Multi-Vane 4800 Series Bedienungsanleitung

Ingersoll-Rand

Ingersoll-Rand 6544X-X Bedienungsanleitung

Beliebte Motor Handbücher anderer Marken

Rotax

Rotax 125 senior MAX evo Bedienungsanleitung

Kohler

Kohler K361 Bedienungsanleitung

MTD

MTD OHV Series Bedienungsanleitung

Kohler

Kohler COMMAND CH18-745 Bedienungsanleitung

Mercury

Mercury D4.2L D-Tronic Bedienungsanleitung

Selve

Selve SE Plus-RC Series Bedienungsanleitung

Perkins

Perkins 1206E-E66TA Bedienungsanleitung

Skov

Skov DA 174 Handbuch

Rossi

Rossi TX11 Series Bedienungsanleitung

Siemens

Siemens SIMOTICS T-1FW3 Merkblatt

AL-KO

AL-KO PRO 350 Bedienungsanleitung

MTU

MTU 12 V 4000 Lx4 Bedienungsanleitung

Nanni

Nanni N3.30 Gebrauchsanweisung

Nanni

Nanni N5.160 CR2 Bedienungsanleitung

KSB

KSB SuPreme Series Montageanleitung

Hiwin

Hiwin EM1 Series Bedienungsanleitung

Rotax

Rotax 912 i series Betriebsanleitung

Siemens

Siemens SIMOTICS XP 1MB1 Bedienungsanleitung