Ingersoll-Rand HDL2 Handbuch

03534583

Form P6781

Edition 5

August, 1994

INSTALLATION AND MAINTENANCE MANUAL

for

MODELS HDL2 AND HDL3 LUBRICATORS

Patent Number 4,598, 796

OPERATION Mounting Dimensions

Therecommendedoperatingrangefor theseLubricators is

50psig (3.5bar/345kPa)to 250psig (17.2bar/1720kPa)

air pressure.TheseLubricatorsarerecommendedfor use

with Ingersoll-Rand No. 50Oil or dieselfuel.

INSTALLATION

TheseLubricators areself-priming andmaybeinstalled

directly into theair starterhousingor mayberemotely

located.Although theseLubricators arecapableof

drawing lubricant from asource4 feet(1.22m) lower than

thepoint of installation. werecommendinstallation as

closeaspossibleto theoil sourcewith piping arrangedso

that theLubricator hasaconstantsupply of oil.

Before initial operation, manually fill the oil supply

line.

OIL INLET

The oil inlet is tappedl/8’-27 NPT.Makecertainthat the

fitting you provide is tightenedto 15to 25ft-lb (20.3to

33.9Nm) torqueto assurethatthejoint andoil supply

hosearevacuumtight andfreeof leaks.Threadsof the

fitting shouldbecleanandassembledwith sealing

compoundsparingly andevenly appliedto themale

threadsonly.

Werecommendusingthefuel return line asthesourceof

lubricant. However.oil maybesuppliedfrom aseparate

reservoir or thedieselfuel tank.Whenthedieselfuel tank

is thelubricant source,install anHDLl-37 tank filter in

theoil supply line atthefuel tank.

(Dwg. TPD995-4)

FEMALE

The useof other than genuine Ingersoll-Rand replacement parts may

maintenance and may invalidate all warranties.

Refer All Communications to the Nearest

Ingersoll-Rand Office or Distributor.

(Dwg. TPD1191-1)

result in decreasedperformance and increased

Printed in U.S.A.

ENGINESTARTINGSYSTEMS

LUBRICANT SUPPLY-

HOSE PRIME WITH

OIL ATTIME OF

INSTALLATION

AIR SUPPLY

Typical Installation of HDL2

and HDL3 Lubricators

LUBRICANT SUPPLY HOSE-

PRIME WITH OIL AT TIME OF

INSTALLATION

TO STARTER AIR

SUPPLY INLET

(Dwg. TPC494-3) Assembly of the Lubricator

Remote Installation of HDL2

and HDL3 Lubricators

6 4

(Dwg. TPD999-2)

DISASSEMBLY

General Instructions

WhenevergraspingtheLubricator in avise,always

wraptheLubricator in non-marring materialor use

leather-covered or copper-coveredvisejaws to

protectthesurfaceof theLubricator andhelp prevent

distortion.

Werecommendthat you install anewsetof O-rings

wheneveraLubricator is disassembled.

Disassembly of the Lubricator

1. Carefully graspthelargeendof theHousing (1)in

visejaws. inlet endfacing upward.

2. Using anappropriatewrench on theknurled sectionof

theAir Inlet (2). unscrewandremovetheAir Inlet

from theHousing.

3. Lift out thePiston (4) andthePiston Spring(7) from

theHousing.

4. RemovetheInlet O-ring (3) from theinside of the Air

Inlet.

5. RemovetheRearPistonO-ring (6), PistonSeal(8)

andFront PistonO-ring (5) from thePiston.

6. RemovetheFilter (9) from theHousing.

ASSEMBLY

General Instructions

1. Always cleaneverypartandwipe everypart with a

thin film of Ingersoll-Rand No. 50Oil.

2. Apply afilm of o-ring lubricant into all O-ringsand

theSealbeforefinal assembly.

Install the Piston Seal(8), lip end trailing, into the

piston sealgroove on the Piston (4). SeeDwg

TPD999-2

Install theFront PistonO-ring (5) into the grooveat

thesmall diameterendof thePiston.

Install theRearPistonO-ring (6) into thegrooveat

thelargediameterendof thePiston.

Install the Inlet O-ring (3) into theinternal grooveof

theAir Inlet (2).

Slide thePistonSpring (7) over the smalldiameter

endof thePistonuntil it buttsagainsttheshoulderof

thePiston.

Graspthe Housing (I) in leather-coveredvisejaws,

threadedendfacing upward.

Install thePiston.springend first. into theHousing.

ScrewtheAir Inlet (2) onto theHousing andtighten

theInlet to40 ft-lb (54.2N m) torque.

Install Filter (9) in Housing andtighten to 10to 15

ft-lb (13.6- 20.3Nm) torque.

LUBRICATOR TESTING

1. Install aclear.unpressurizedlubricant supply line to

thelubricant supply sideof theLubricator. Submerge

theendof theline into areservoir of Ingersoll-Rand

No. 50Oil or diesel fuel.

2. Apply 50to 250psi of air to theair inlet to activate

thePiston.Continually apply anddischargeair to the

air inlet to allow piston action.Eachtime the Pistonis

activated,theoil in thelubricant line should move

awayfrom theLubricator. Whentheinlet air pressure

is released,thelubricant shouldtravel backtoward

theLubricator with progressionaftereachcycle. The

amountof progressionwill vary dependingon

lubricant viscosity, fuel line sizeandtemperature.

Typically, Ingersoll-Rand No.50Oil with l/4”

lubricant supply line will pumpapproximately 1” per

cycle at70 in the HDL2 and l/2” percycle at 70in

theHDL3.

3. Apply 50to 250psi of air to thelubricant supply side

of theLubricator. SubmergetheLubricator into anoil

bathfor leakdetection.Upon initial testing,someair

bubblesmayappeardueto thePiston’sdisplacing a

volume of air through theAir Inlet. After afew

seconds.noair leaksshouldappearfrom the

Lubricator.

4. Apply theair supply to theair inlet sideof the

Lubricator andrepeatstep3.

5. An air leakcould becausedby damagedO-ringsor

Sealsfrom wearor improperinstallation. Shoulda

leakoccur.theLubricator mustbedisassembledand

repairedor replaced.

PART NUMBER FOR ORDERING

Housing .........................................

AirInlet .........................................

Inlet O-ring ......................................

Piston ...........................................

Front PistonO-ring ................................

RearPistonO-ring .................................

Piston Spring .....................................

Piston Seal.......................................

Filter ............................................

Tune-up Kit (includesillustrated parts3,5,6,

7,8and 91 .......................................

MODEL

HDL2

HDL2-20

HDL3-21

HDL2-37

HDL2-22

HDL2-25

HDL2-24

HDLl-23

HDLl-31

HDL2-A47

HDL2-TK1

MODEL

HDL3

HDL3-20

HDL3-21

HDL2-37

HDL3-22

HDL3-25

HDL2-24

HDLl-23

HDLl-31

HDL2-A47

HDL3-TKl

* Not illustrated.

IndicatesTune-up Kit part.

SALES HEADQUARTERS

Ingersoll-Rand Company

Engine Starting Systems

PO Box 1776

Liberty Corner, NJ 07938

201-647-6000

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