Ingersoll-Rand LC2A015SM Bedienungsanleitung

Product Parts

Information

Second Generation

Liftchain Mining Air Hoist Models

LC2A015SM and LC2A030DM

(Dwg. MHP2684)

Save These Instructions

Form MHD56309

Edition 1

April 2005

71455786

2Form MHD56309 Edition 1

Only allow Ingersoll-Rand Certified Service Technicians to perform maintenance on these hoist. For additional information contact

Ingersoll-Rand factory or nearest Distributor.

Refer to Product Safety Information Manual for Pneumatic, Hydraulic and Electric Hoists Form MHD56295, Product Information Manual Form MHD56307 and Product

Maintenance Information Manual Form MHD56308.

Manuals can be downloaded from www.winchandhoistsolutions.com

The use of other than genuine Ingersoll-Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and may invalidate all

warranties.

The original language of this manual is English.

Refer all communications to the nearest Ingersoll-Rand Office or Distributor.

TABLE OF CONTENTS

Description Page No.

Parts Ordering Information.................................................................................................................................................................................................. 3

Powerhead and Brake Assembly Drawing................................................................................................................................................................................ 4

Powerhead and Brake Assembly Parts List.............................................................................................................................................................................. 5

Motor without Emergency Stop Assembly Drawing and Parts List ............................................................................................................................................... 6

Emergency Stop Pendant Adapter Assembly Drawing and Parts List ............................................................................................................................................ 7

Remote Two Lever Pendant Assembly Drawing ........................................................................................................................................................................ 8

Remote Two Lever Pendant Assembly Parts List ...................................................................................................................................................................... 9

Remote Emergency Stop Two Lever Pendant Assembly Drawing.................................................................................................................................................10

Remote Emergency Stop Two Lever Pendant Assembly Parts List ...............................................................................................................................................11

Top Hook Assembly Drawing and Parts List ...........................................................................................................................................................................12

Bottom Block Hook Assembly Drawing and Parts List..............................................................................................................................................................13

Bottom Block Hook Accessories Drawing and Parts List...........................................................................................................................................................14

Warranty .........................................................................................................................................................................................................................15

Form MHD56309 Edition 1 3

PARTS ORDERING INFORMATION

The LC2A hoists are designed and constructed to provide long, trouble-free service.

In time it may be necessary to order and install new parts to replace those that have

been subjected to wear.

The use of other than genuine Ingersoll-Rand replacement parts may result in

decreased hoist performance, and may, invalidate the warranty.

For prompt service and genuine Ingersoll-Rand replacement parts, provide your

nearest Distributor with the following:

1. Complete model number and serial number as it appears on the data (name)

plate.

2. Part number(s) and part description as shown in this manual.

3. Quantity required.

For your convenience and future reference it is recommended that the following

information be recorded.

Model Number _______________________________________________________

Serial Number ________________________________________________________

Date Purchased ______________________________________________________

NOTICE

• Continuing improvement and advancement of design may cause changes to

this equipment which are not included in this manual. Manuals are periodically

revised to incorporate changes. Always check the manual edition number on the

front cover for the latest issue.

• Sections of this manual may not apply to your hoist.

• Using other than genuine Ingersoll-Rand parts may invalidate the warranty.

!Return Goods Policy

Ingersoll-Rand will not accept any returned goods for warranty or service unless

prior arrangements have been made and written authorization has been provided

from the location the goods were purchased.

Hoists which have been modified without Ingersoll-Rand approval, mishandled or

overloaded will not be repaired or replaced under warranty. A printed copy of the

warranty which applies to this hoist is provided inside the back cover of this manual.

!Disposal

For additional information contact:

Ingersoll-Rand

2724 Sixth Avenue South

Seattle, WA 98124-0046 USA

Phone:(206) 624-0466

or (866) 273-FAST (3278)

Fax: (206) 624-6265

Ingersoll-Rand

Douai Operations

529, Avenue Roger Salengro

59450 Sin Le Noble, France

Phone:(33) 03-27-93-08-08

Fax: (33) 03-27-93-08-00

When the life of the trolley has expired, it is recommended that it

be disassembled, degreased and parts separated as to materials so

that they may be recycled.

4Form MHD56309 Edition 1

POWERHEAD AND BRAKE ASSEMBLY DRAWING

1.5 and 3 ton Hoist Capacities

(Dwg. MHP2692)

Form MHD56309 Edition 1 5

POWERHEAD AND BRAKE ASSEMBLY PARTS LIST

Item

No.

Description

of Part

Total

Qty

Part

Number

Item

No.

Description

of Part

Total

Qty

Part

Number

1 Plug 2 65110441 35 Washer 2 45001106

2 Retainer Ring 1 47703080 36 Hoist Body 1 96443286

3 Exhaust Washer 1 96443190 37 Oil Seal 1 58019830

4 Capscrew 5 41332506 38 Bearing 1 50050002

5 Reduction Gear End Cover 1 96443008 39 Bearing 1 50050009

6 ‘O’ Ring 5 58235229 41 Capscrew 1 41329406

7 Gasket 3 96441048 42 Nut 1 75583M

8 Bearing 2 50800009 43 Pin 2 46002816

9 Retainer Ring 1 47703032 46 Cover 1 96443287

10 Retainer Ring 3 47700015 47 Flathead Screw 6 41103603

11 Bearing 1 50000002 48 Support 1 96443289

12 Spacer 3 96441047 49 Valve Housing 2 96443032

13 Planetary Gear 3 96441002 51 Spring 2 69113941

14 Bearing Ring 6 56362041 52 Valve 2 96443033

15 Needle Bearing 6 56562141 53 ‘O’ Ring 2 58209229

16 Gear Shaft Pin 3 96441046 54 Snap Ring 2 47859641

17 Planetary Carrier 1 96441006 55 Nut 1 51720M8

18 Bearing 1 50800005 56 Capscrew 1 41326706

19 Ring Gear 1 96441003 61 Brake Housing 1 96441012

20 Oil Seal 1 58012130 62 Capscrew 3 41301106

23 Reducer Housing 1 96441007 63 Piston 1 96441014

24 Stop Ring 1 47829332 64 ‘O’ Ring 1 58235129

25 Pinion Shaft 1 96443005 65 Splined Hub 1 96441013

27 Cover 1 96443009 66 Friction Plate 6 63028241

29 ‘O’ Ring 1 582372326 67 Drive Plate 5 63061941

30 Sprocket 1 96443039 68 Brake Reaction Plate 1 96441015

31 Chain Stripper 1 96443288 --- Reduction Gear Assembly 1 76441152

34 Pin 2 96443245

6Form MHD56309 Edition 1

MOTOR WITHOUT EMERGENCY STOP ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2685)

Item

No.

Description

of Part

Total

Qty

Part

Number

Item

No.

Description

of Part

Total

Qty

Part

Number

--- Motor Assembly 1 36443303 79 Idle Gear ** 1 76441256

34 Capscrew 7 41201604 80 Drive Gear ** 1 76441256

47 Ball 1 69401625 81 Exhaust Washer 1 96441145

53 ‘O’ Ring 2 58209229 82 Pin 2 46001116

68 Brake Reaction Plate 1 96441015 83 Motor Cover 1 96441023

69 Springs 3 69165532 84 Spring 2 69113741

70 ‘O’ Ring 2 58237429 85 ‘O’ Ring 4 58238129

74 Capscrew 4 41023001 86 Valve 2 96441024

75 Lockwasher 4 45201006 90 Capscrew 5 41332206

76 Motor Housing 1 96441016 91 Gasket 1 96441188

78 Bearing 4 50100002 92 Cover Plate 1 96441027

** Idle Gear (79) and Drive Gear (80) are not sold separately.

Form MHD56309 Edition 1 7

EMERGENCY STOP PENDANT ADAPTER ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2654)

213

202

210

204

205

206

204 209

208

203

211

212 206

189

201

199

197

198

196

189

188

187

186

195 194

193

192 191

180

183

102

103

182

Item

No.

Description

of Part

Total

Qty

Part

Number

Item

No.

Description

of Part

Total

Qty

Part

Number

--- Motor Assembly 1 36443304 195 Washer 1 45701004

47 Ball 4 69401625 196 Diaphragm 1 96441097

62 Capscrew 1 41301106 197 ‘O’ Ring 1 58222329

70 ‘O’ Ring 3 58237429 198 Plunger 1 96360017

91 Gasket 1 96441188 199 Base Plate 1 96441095

102 Screw 1 42009407 201 ‘O’ Ring 1 58237029

103 Capscrew 7 41332306 202 Cap 1 96441101

180 Setscrew 1 96441187 203 Seal 1 96170056

182 Plug 1 65128928 204 ‘O’ Ring 2 58237129

183 Emergency Stop End Cover 1 96441077 205 Valve Seat 1 96441098

186 Valve Seat 1 96441106 206 Washer 2 45701006

187 ‘O’ Ring 2 58205029 208 Washer 1 45601006

188 Axle 1 96441105 209 Sleeve 1 96441102

189 Seal 3 96441103 210 Seal 1 96441104

191 ‘O’ Ring 1 58211729 211 Cap 1 96441100

192 Regulating Screw 1 96441096 212 Diaphragm 1 96441099

193 Spring 1 69137041 213 Spring 1 69158732

194 Stop Nut 1 43001111

8Form MHD56309 Edition 1

REMOTE TWO LEVER PENDANT ASSEMBLY DRAWING

(Dwg. MHP2716)

327

518

173

514

512

170

521

171

503

502

501

504

615

601

602

603

604

606

605

607

608

609

610

611

500

165

Form MHD56309 Edition 1 9

REMOTE TWO LEVER PENDANT ASSEMBLY PARTS LIST

Item

No.

Description

of Parts

Total

Qty

Part

Number

Item

No.

Description

of Parts

Total

Qty

Part

Number

500 Pendant Assembly 1 PHS2E-R 601 Hose ** As req’d 50923

41 Exhaust Washer 1 67600303 602 Fitting, Barbed 2 61652632

46 Spring 2 69128541 603 Fitting, Nipple 3 68237528

47 Ball 2 69401625 604 Capscrew 4 41322206

53 ‘O’ Ring 2 58209229 605 Adapter Plate 1 96441026

75 Lockwasher 4 45201006 606 Setscrew 1 4200-7406

165 Valve 2 95790104 607 Gasket 1 96441093

170 Protector 2 95790107 608 Hose Tie 1 54235

171 ‘O’ Ring 2 58235329 609 Strain Relief Wire As req’d 71073506

173 Screw 1 42008307 610 Sleeve Clamp 1 54799

327 Fitting 3 51029 611 Thimble 1 71111827

501 Lifting Eye 1 64222332 615 Plug 1 6519541

502 Pin 1 95790040 *** Label Kit 1 95790111

503 Lever 2 95790122 *** Exhaust Valve Kit ** As req’d 20417

504 Screw 2 41008607 *** Repair Kit 1 75790183

512 Retainer Ring 1 47713030 *** Label: “Read the Manual” 1 96180098

514 Pendant handle 1 95790131 *** Label: “Do Not Use for Lifting

Personnel” 1 96180100

518 Plug 2 65107741

* Fittings (327) can be replaced with fittings (602) and (603).

** Required for hose lengths greater than 20 ft (6 m).

0 - 19 ft (0 - 6 m) Hose Length, 0 Exhaust Valve Kits Required.

20 - 39 ft (6 - 12 m) Hose Length, 2 Exhaust Valve Kits Required.

40 - 59 ft (12 -18 m) Hose Length, 4 Exhaust Valve Kits Required.

*** Not illustrated

10 Form MHD56309 Edition 1

REMOTE EMERGENCY STOP TWO LEVER PENDANT ASSEMBLY DRAWING

(Dwg. MHP2717)

327

519

518

173

514

512

165

170

170 164

521

171

165

503

502

501

504

601

608

609

610

611

500

602

603

604

606

612

613

605

607

601

602

603

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