Ingersoll-Rand QA6 series Einrichtungshandbuch

16601056

Edition 1

April 2008

Save These Instructions

Air Angle Wrench and

Nut Runner

QA6 and QA8 Series

Maintenance Information

2 16601056_ed1

WARNING

∙Always wear eye protection when operating or performing maintenance on this tool.

∙Always turn o the air supply and disconnect the air supply hose before installing, removing or adjusting any accessory on this tool

or before performing any maintenance on this tool.

ASSEMBLY DISASSEMBLY INSTRUCTIONS

Throttle Housing

87912 11

(Dwg. RG_80223480)

Throttle Housing Module

Item Part Description Part Number

Throttle Housing Module QA6-NPT-A231 QA6-BSP-A231 QA8-NPT-A231 QA8-BSP-A231

1 Throttle Housing

2 Ball Seat 12 mm

3 Throttle Pin

4 O-Ring 3.4 mm

5 Ball 12 mm

6 Ball Spring

7 Muer Black QA8-311 (1) QA8-311 (1) QA8-311 (2) QA8-311 (2)

8 Muer White QA6-311 (2) QA6-311 (2)

9 Diuser Plate

10 Pin 2 mm

11 Chip Holder Assembly QA4-A528 QA4-A528 QA4-A528 QA4-A528

12 Inlet Bushing Assembly QA6-NPT-A465 QA6-BSP-A465 QA6-NPT-A465 QA6-BSP-A465

13 Lever Assembly QA6-A93 QA6-A93 QA6-A93 QA6-A93

Tooling Required

Specic Tooling

Ball Seat Assembly tool (OM127): This tool Is Required to Press Ball Seat (2) Into Throttle Housing (1).•

16601056_ed1 3

Standard tools and Products

O-ring Lube (Ingersoll Rand No. 68)

Vice

Needle Nose Pliers

Spanner Wrench

torque Wrench

Punch

Hammer

Subassemblies

Inlet Bushing Assembly Exploded View

O-Ring 11 mm

Inlet Bushing

Screen

(Dwg. RG_45504578)

Inlet Bushing Assembly Parts List

Item Part Description Part Number

12 Inlet Bushing Assembly QA6-NPT-A465 QA6-BSP-A465

12A Inlet Bushing Assembly

12B O-Ring 11 mm

12C Screen

•

4 16601056_ed1

Inlet Bushing Assembly Instructions

Mount screen (12C) into inlet bushing (12A) screen placement face. See section view for the proper placement.

2. Coat o-ring (12B) with o-ring lube and mount on inlet bushing (12A) O-ring groove. See section view for the proper placement.

16601056_ed1 5

Lever Assembly Exploded View

Lever

Pin 3.5 mm

(Dwg. RG_45504586)

Lever Assembly Parts List

Item Part Description Part Number

13 Lever QA6-A93

13A Lever

13B Pin 3.5 mm

Throttle Housing Module Assembly Instructions

Coat Ball Seat holding diameter of tool (OM127) with O-ring Grease.

2. Hold Ball Seat (2) on Ball Seat Assembly tool (OM127) as shown in picture below.

6 16601056_ed1

3. Press Ball Seat (2) with Ball Seat Assembly tool into Throttle Housing by using manual press. See Section view for the proper placement.

4. Insert pin (10) into pin hole in throttle housing and press to full depth by manual press, or hammer and punch.

5. Put chip holder assembly (11) into Chip holder assembly hole in throttle housing (1) so that leads are showing.

6. Coat O-ring (4) with O-ring lube and place over Throttle Pin (3).

16601056_ed1 7

7. Install throttle pin (3) with O-ring in throttle housing (1) using needle nose pliers. Adjust to get throttle pin into throttle bush. Throttle pin

must be visible from outside over throttle housing bush area.

8. Insert ball (5) in Throttle Housing (1). Make sure, ball sits under Throttle Pin (3).

8 16601056_ed1

9. for QA6

Note: Muer (7) must face Input of tool.

Place Muer (8), Qty # 2 and Muer (7), Qty # 1 in the Throttle Housing (1). Align Muers to match Throttle Housing Prole.

For QA8

Place Muer (7), Qty # 2 in the Throttle Housing (1). Align Muers to match Throttle Housing prole.

10. Place Diuser Plate (9) on Throttle Housing. Align Pin (10) in Throttle Housing with Diuser Plate Pin Hole.

11. Grease Ball Spring (6) Ground Face and Mount on Inlet Bushing Assembly (12) Mounting Face.

16601056_ed1 9

12. Align Ball Spring above Ball (5) and Thread into Throttle Housing (1).

13. Align Ball Spring above Ball (5) and Thread into Throttle Housing (1).

14. Hold Throttle Housing on vice. Place Lever (13a) over Throttle Housing and Assemble Pin (13b) using a Punch and Hammer.

Remote Housing Module Exploded View

345

810

(Dwg. RG_45500816)

Remote Housing Module Parts List

Item Part Description Part Number

Remote Housing Assembly QA6-R-A40 QA8-R-A40

1 Remote Start Housing

2 Chip Holder Assembly QA4-A528 QA4-A528

3 Valve Seat

* Remote housing Tune Up kit QA6-1R-K40 QA8-1R-K40

4 O-Ring 15.6 mm

5 Shut o Valve 131128 131128

6 O-Ring 40 mm

7 Remote Motor Housing

8 Remote Screw M6 QA6-439 QA6-439

9 Screw M5 QA6-439-1 (2) QA6-439-1 (2)

10 Set Screw M5

10 16601056_ed1

Tooling Required

Standard tools and Products:

Ingersoll Rand # 68 Grease

torque Wrench

Subassemblies

Remote Housing Tune Up Kit Exploded View

(Dwg. RG_45513520)

Remote Housing Tune Up Kit Parts List

Item Part Description Part Description

Remote housing Tune Up kit QA6-1R-K40 QA8-1R-K40

4 O-Ring 15.6 mm

5 Shut o Valve 131128 131128

6 O-Ring 40 mm

Assembly Instructions for Remote Housing Module

Place Valve Seat (3) in remote Motor Housing’s (7) valve seat groove.

•

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