Ingersoll-Rand 4TVC0009B100ND Montage- und Bedienungsanleitung

SAFETY WARNING

Only qualified personnel should install and service the equipment. The installation, starting up, and servicing

of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and

training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or

serious injury. When working on the equipment, observe all precautions in the literature and on the tags,

stickers, and labels that are attached to the equipment.

Variable Refrigerant Flow System

4-Way Cassette Indoor Unit Series

Models: 4TVC0009B100ND 4TVC0030B100ND

4TVC0012B100ND 4TVC0036B100ND

4TVC0018B100ND 4TVC0048B100ND

4TVC0024B100ND

VRF-SVX26D-EN

February 2017

Installation, Operation,

and Maintenance

Introduction

Warnings, Cautions, and Notices

Safety advisories appear throughout this manual as required.Your personal safety and the proper

operation of this machine depend upon the strict observance of these precautions.

Important Environmental Concerns

Scientific research has shown that certain man-made chemicals can affect the earth’s naturally

occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the

identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine

and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all

refrigerants containing these compounds have the same potential impact to the environment.

Trane advocates the responsible handling of all refrigerants—including industry replacements for

CFCs and HCFCs such as saturated and unsaturated HFCs and HCFCs.

Important Responsible Refrigerant Practices

Trane believes that responsible refrigerant practices are important to the environment, our

customers, and the air conditioning industry. All technicians who handle refrigerants must be

certified.The Federal Clean Air Act (Section 608) sets forth the requirements for handling,

reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these

service procedures. In addition, some states or municipalities may have additional requirements

that must also be adhered to for responsible management of refrigerants. Know the applicable

laws and follow them.

The three types of advisories are defined as follows:

WARNING Indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

CAUTIONsIndicates a potentially hazardous situation which, if not avoided, could result in

minor or moderate injury. It could also be used to alert against unsafe practices.

NOTICE Indicates a situation that could result in equipment or property-damage only

accidents.

WARNING

Proper Field Wiring and Grounding Required!

Failure to follow code could result in death or serious injury. All field wiring MUST be

performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE

and ELECTROCUTION hazards.To avoid these hazards, you MUST follow requirements for field

wiring installation and grounding as described in NEC and your local/state electrical codes.

Failure to follow code could result in death or serious injury.

VRF-SVX26D-EN 3

Introduction

This document and the information in it are the property ofTrane, and may not be used or

reproduced in whole or in part without written permission.Trane reserves the right to revise this

publication at any time, and to make changes to its content without obligation to notify any person

of such revision or change.

Trademarks

All trademarks referenced in this document are the trademarks of their respective owners.

Revision History

The Digit 14 change to the unit model number represents a firmware revision which enables

compatibility between the indoor unit and the second generation outdoor unit (ODU) series: model

numbers 4TVH/R****D, 4TVP****C); and the second generation mode control unit (MCU) series

model numbers 4MCUTV****A. Additional miscellaneous corrections were made for consistency

and accuracy.

WARNING

Personal Protective Equipment (PPE) Required!

Failure to wear proper PPE for the job being undertaken could result in death or serious injury.

Technicians, in order to protect themselves from potential electrical, mechanical, and chemical

hazards, MUST follow precautions in this manual and on the tags, stickers, and labels, as well

as the instructions below:

• Before installing/servicing this unit, technicians MUST put on all PPE required for the work

being undertaken (Examples; cut resistant gloves/sleeves, butyl gloves, safety glasses, hard

hat/bump cap, fall protection, electrical PPE and arc flash clothing). ALWAYS refer to

appropriate Material Safety Data Sheets (MSDS)/Safety Data Sheets (SDS) and OSHA

guidelines for proper PPE.

• When working with or around hazardous chemicals,ALWAYS refer to the appropriate MSDS/

SDS and OSHA/GHS (Global Harmonized System of Classification and Labelling of

Chemicals) guidelines for information on allowable personal exposure levels, proper

respiratory protection and handling instructions.

• If there is a risk of energized electrical contact, arc, or flash, technicians MUST put on all PPE

in accordance with OSHA, NFPA 70E, or other country-specific requirements for arc flash

protection, PRIOR to servicing the unit. NEVER PERFORM ANY SWITCHING,

DISCONNECTING, OR VOLTAGETESTING WITHOUT PROPER ELECTRICAL PPE AND ARC

FLASH CLOTHING. ENSURE ELECTRICAL METERS AND EQUIPMENT ARE PROPERLY RATED

FOR INTENDED VOLTAGE.

4 VRF-SVX26D-EN

Table of Contents

Model Number Description .............................................. 6

Preparing for Installation ................................................ 7

Accessories ....................................................... 7

Location Considerations ............................................ 7

Unit Dimensions ................................................... 8

Service Clearances ................................................. 9

Installation ............................................................ 10

Mounting the Unit ................................................ 10

Purging the Unit .................................................. 11

Installing Refrigerant Piping ........................................ 12

Pipe Cutting ................................................. 12

Nitrogen Flushing While Brazing ................................ 12

Flared Pipe Connections ....................................... 13

Leak Testing Pipe Connections ..................................... 14

Installing the Drain System ......................................... 16

Testing the Drainage .............................................. 18

Insulation ............................................................. 19

Insulating Refrigerant Pipes ........................................ 19

Insulating the Drainage System ..................................... 19

Wiring the Unit ........................................................ 20

Power Wiring ..................................................... 20

Communications Wiring ........................................... 20

Electrical Conduit Installation ....................................... 20

Configuration ......................................................... 23

Using the VRF Technician Utilities Tool (TUT) ........................ 23

Using the VRF Wireless Remote Control ............................. 24

The 2-Digit Segments ............................................. 25

Installation Option #1 .............................................. 25

Installation Option #2 .............................................. 28

Operation ............................................................. 31

Components ..................................................... 31

Operating Tips .................................................... 31

Internal Protections ............................................... 32

Operating Ranges ................................................. 32

Operating Mode for Heat Pump Systems ............................. 32

VRF-SVX26D-EN 5

Maintenance .......................................................... 32

Cleaning the Exterior .............................................. 32

Cleaning the Grill and Air Filter ..................................... 33

Periodic Maintenance Checks ....................................... 34

Error Codes ........................................................... 34

Troubleshooting ....................................................... 35

6 VRF-SVX26D-EN

Model Number Description

Digit 1: Refrigerant

Digit 2: Brand name

Digit 3: System type

Digit 4: ConfigurationType

Digit 5: Reserved for future use

Digit 6, 7, 8: Nominal capacity (Btu/h x 1,000)

Digit 9: Major development sequence

Digit 10: Electric power supply characteristics

Digit 11, 12: Reserved for future use

Digit 13: Region of sale

Digit 14: Minor design sequence

4TVC0009B100ND

1234567891011121314

4 = R410A

T =Trane

V = Variable Refrigerant Flow

C = 4-way cassette

0 = Not currently used

009 = 9,000 Btu/h 024 = 24,000 Btu/h

012 = 12,000 Btu/h 030 = 30,000 Btu/h

018 = 18,000 Btu/h 036 = 36,000 Btu/h

048 = 48,000 Btu/h

A = First development sequence

B = Second development sequence

1 = 208–230/60/1

0 = Not currently used

N = North America (UL or ETL)

A = First design sequence

B = Second design sequence

C =Third design sequence

D = Fourth design sequence

VRF-SVX26D-EN 7

Preparing for Installation

Accessories

In addition to product literature, the following accessories are supplied with this unit.The type and

quantity may differ, depending on the model.

Note: The required panel is not included with the indoor unit. It must be ordered separately

(Model #TVEPANPC4NUSET).

Location Considerations

When deciding on a location for the indoor unit, the following factors must be considered:

• The air inlet and outlet must be unobstructed.

• The wall or ceiling must support the weight of the unit.

• The wall or ceiling must not be subject to vibration.

• Pre-plan for easy and short routing of the refrigerant tubing and wiring to the outdoor unit.

• The air must circulate freely in the area to be cooled/heated.

• Sufficient clearance must be maintained around the unit.

• Condensate must be managed correctly and safety away from the unit.

• The unit should be installed in a way that prevents unauthorized access.

• The unit must not be installed in an area that is damp or could come into contact with water

(such as a laundry room).

• The unit must not be exposed to direct sunshine or to other direct heat sources.

• The filter must be able to be removed and cleaned easily.

• The unit should be placed as far as possible from fluorescent lights so the remote control is not

subject to interference.

• Care should be taken to prevent harmonics generated by loose or unsupported material in close

proximity to a running unit.

• The unit must not be installed in an area that is exposed to salt, machine oil, sulfide gas, or

corrosive environmental conditions.

Template Insulation A Insulation B Insulation C Flexible hose

clamp Flexible hose Cable tie Conduit bracket

8 VRF-SVX26D-EN

Preparing for Installation

Unit Dimensions

37-3/8 29 suspension position

35-1/8–35-7/8 ceiling opening

37-3/8

351/8–35-7/8 ceiling opening

29 suspension position

1-3/4

4-3/43-3/4

8-1/2

6-1/2

3-3/8

33-1/8

2-1/8 2-1/8

33-1/8

2-1/8 14-5/8

13-5/8

7-1/4

13 9-1/2

10-5/8

11-3/4

Sub duct connection

Unit = inches

Model

4TVC0009B100ND

4TVC0012B100ND

4TVC0018B100ND 4TVC0024B100ND

4TVC0030B100ND

4TVC0036B100ND

4TVC0048B100ND

A8 11-1/4

B10 13-1/4

Net dimension 33 x 8 x 33 33 x 11-1/4 x 33

Net weight 33.1 lb 40.8 lb

Liquid pipe connection 1/4 3/8

Gas pipe connection 1/2 5/8

Drain hose connection OD: 1.26, ID: 1.04

VRF-SVX26D-EN 9

Preparing for Installation

Service Clearances

Model number

4TVC0009B100ND

4TVC0012B100ND

4TVC0018B100ND

4TVC0024B100ND

4TVC0030B100ND

4TVC0036B100ND

4TVC0048B100ND

C9-7/8 in. 13-1/4 in.

Obstruction

59 in. minimum

3/4 in.

5/8 in.

98-3/8 in. min.

10 VRF-SVX26D-EN

Installation

Review “Installation Considerations” before proceeding with installation.

Follow the procedures in these sections in the order given.

Note: Install theY-joint before installing the indoor unit.

Mounting the Unit

If the ceiling is already constructed, piping must be laid into position before placing the unit inside

the ceiling.

To mount the unit:

1. Place the template on the spot where the unit is to be installed and mark the holes.

Note: The template may shrink or stretch slightly due to heat or humidity. Before drilling holes,

verify proper dimensions between the marks. Refer to “Installing the Front Panel” for

final finishing clearances.

2. Determine the appropriate type of suspension bolts and anchors according to the ceiling type.

Insert bolt anchors into existing ceiling supports (A) or construct a suitable support (B).

3. Install suspension bolts at all four locations.

4. Screw two nuts to each suspension bolt, leaving space between the nuts for hanging the unit.

Note: If the suspension bolts are longer than 59 in. or vibrations are a concern, place isolators

on the brackets to absorb vibrations.

5. Hang the unit by its support brackets between the two nuts.

6. If pad stoppers or isolators are used to absorb vibrations, place them on the brackets.

CAUTION

Avoid equipment damage and personal injury!

Ensure that the ceiling is strong enough to support the weight of the indoor unit. Before

hanging the unit, test the strength of each of the attached suspension bolts.

Ceiling support

Concrete

Pre-poured anchor

Drill hole for anchor

Field-supplied suspension

bolts (M10 or 3/8 in.)

Isolator Bracket

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