Ingeteam Ingecon mWind Interface Bedienungsanleitung

Ingecon®μWind Interface

Installation manual

The copy, distribution or use of this document or of its content requires written authorisation. Any breach thereof will

The conformity of the document content with the hardware described has been checked. However, discrepancies may

exist. Liability will not be assumed for total concordance. The information contained in this document is regularly

reviewed and it is possible that there may be changes in subsequent editions. Other functions may be available which

are not covered by this document.

This document may be changed.

AAY2000IKI06_

02/2012

Ingeteam Power Technology, S.A.

Energy

Avda. Ciudad de la Innovación, 13

31621 SARRIGUREN (Navarra) - Spain

Tel.: +34 948 28 80 00

Fax.: +34 948 28 80 01

e-mail: solar.energy@ingeteam.com

Service Call Center: +34 948 698 715

AAY2000IKI06 iii

Installation manual Ingeteam Power Technology, S.A.

Important safety precautions

This manual contains important instructions for the installation, handling and use of the Ingecon®μWind Interface

(also termed IWI in this manual).

This manual should be read carefully before use and properly retained for future reference.

General warnings

The operations detailed in this manual may only be performed by suitably qualiﬁed personnel.

Qualiﬁed personnel, as referred to in this manual, means personnel who at least meet the require-

ments of all safety standards, rules, regulations, and legislation applicable to the equipment installa-

tion and operating tasks.

The responsibility for appointing qualiﬁed personnel shall always fall to the company at which the said

personnel is employed. This company must decide which worker is suitable for each speciﬁc task, in

order to ensure worker safety and comply with all occupational safety legislation.

The said companies are responsible for providing their personnel with adequate training in work with

electrical equipment and for ensuring that such personnel is familiar with the contents of this manual.

You are reminded that it is mandatory to comply with all applicable safety legislation for electrical

work. There is an electrical discharge hazard.

Compliance with the safety instructions set out herein or with the suggested legislation, is not an

exemption for compliance with other standards and regulations speciﬁc to the installation, place,

country or other circumstances affecting the inverter.

The opening of the enclosure does not mean that no voltage is present inside.

There is an electrical discharge hazard, even after having disconnected from the mains, the wind

turbine and the auxiliary power supplies.

Only qualiﬁed personnel are permitted to open the enclosure, following the instructions provided in

this manual.

It is mandatory to read and understand this entire manual before manipulating, installing or operating

this equipment.

The basic country-speciﬁc safety regulations are as follows:

• RD614/2001 in Spain.

• CEI11-27 in Italy.

• DINVDE0105-100 and DINVDE1000-10 in Germany.

• UTEC15 -400 in France.

To check that no voltage is present, it is mandatory to use class III - 1000 Volt measuring devices.

Ingeteam assumes no liability for any damage caused by the improper use of its equipment.

AAY2000IKI06

Installation manual

Ingeteam Power Technology, S.A.

When performing any operating or manipulation task, ﬁrst ensure that no voltage is present.

As a minimum safety measure for this operation, the 5 Golden Rules must be followed:

1. Disconnect.

2. Prevent any possible re-connection.

3. Check that no voltage is present.

4. Ground and short-circuit.

5. Protect against nearby live equipment, where appropriate, and place safety warning signs to

demarcate the work area.

Non-live work cannot be authorised until all ﬁve steps have been completed. Therefore, any work prior

to compliance with these steps shall be considered to be work on live parts.

AAY2000IKI06 v

Installation manual Ingeteam Power Technology, S.A.

Potential hazards for people

The following warnings should be taken into account, in order to protect your safety.

DANGER: Electric shock.

The equipment may still carry a charge even after disconnecting it from the wind turbine and power

supply.

Strictly follow the mandatory voltage disconnection steps contained in this manual.

DANGER: Crushing and joint injuries.

Always follow the instructions contained in the manual when moving and positioning the equipment.

DANGER: High temperatures.

The airﬂow through the upper outlets can reach high temperatures which could cause injuries to

anyone exposed to this hot air.

The equipment rear functions as a heat sink. Do not touch, there is a burn hazard.

AAY2000IKI06

Installation manual

Ingeteam Power Technology, S.A.

Potential hazards for the equipment

In order to protect the equipment, the following warnings should be heeded.

CAUTION: Ventilation.

The equipment requires a good quality airﬂow during operation.

It is essential to keep the unit upright and not to obstruct the air inlets, in order to ensure that the

equipment interior is well ventilated.

CAUTION: Connections.

Following any duly authorised manipulation work, before reconnection, check that the equipment is

ready to start operating. Only then should the equipment be connected, following the instructions

contained in the manual.

Do not touch the electronic boards or components. The more sensitive components could be damaged

or destroyed by static electricity.

Do not disconnect or connect any terminals whilst the equipment is operating. You must ﬁrst discon-

nect the equipment and check for the absence of voltage.

Personal Protection Equipment (PPE)

Use all the items comprising the protective equipment.

Chapter “4. Safety instructions” refers to the use of these items, depending on circumstances.

The personal protection equipment comprises:

• Safety glasses to protect against mechanical hazards.

• Safety glasses to protect against electrical hazards.

• Safety footwear.

• Helmet

AAY2000IKI06 vii

Installation manual Ingeteam Power Technology, S.A.

Table of Contents

1. Overview .................................................................................................................................................9

1.1. Introduction .....................................................................................................................................9

1.2. Equipment description ......................................................................................................................9

1.2.1. Functional diagram of the equipment........................................................................................10

1.2.2. Options .................................................................................................................................10

1.3. Compliance with standards and regulations .......................................................................................10

1.3.1. CE Marking ............................................................................................................................10

Low Voltage Directive...................................................................................................................10

Electromagnetic Compatibility Directive .........................................................................................10

2. System description .................................................................................................................................11

2.1. Location ........................................................................................................................................11

2.1.1. Site .......................................................................................................................................11

2.1.2. IP Rating ...............................................................................................................................11

2.1.3. Ambient temperature ..............................................................................................................11

2.1.4. Atmospheric conditions...........................................................................................................11

2.1.5. Contamination rating ..............................................................................................................11

2.1.6. Noise contamination ...............................................................................................................12

2.1.7. Ventilation..............................................................................................................................12

2.1.8. Mounting and anchorage surface..............................................................................................12

2.2. Environmental characteristics ..........................................................................................................13

2.3. EMC Requirements.........................................................................................................................13

3. Operating, conservation and transport conditions.......................................................................................14

3.1. Receipt of the equipment ................................................................................................................14

3.2. Handling .......................................................................................................................................15

3.3. Transport ......................................................................................................................................16

3.4. Storage .........................................................................................................................................16

3.5. Conservation..................................................................................................................................17

3.6. Waste disposal...............................................................................................................................17

4. Safety instructions .................................................................................................................................18

4.1. Contents........................................................................................................................................18

4.2. Symbols ........................................................................................................................................18

4.3. Deﬁnition of the tasks to be performed.............................................................................................18

4.3.1. Inspection tasks .....................................................................................................................19

4.3.2. Operational tasks ...................................................................................................................19

4.3.3. Manipulation tasks .................................................................................................................19

4.4. General points ...............................................................................................................................19

4.4.1. Hazards present and general preventive measures .....................................................................20

4.4.2. Hazards and additional measures in manipulation tasks .............................................................20

4.4.3. Personal Protection Equipment (PPE).......................................................................................20

4.5. Inspection, operational and manipulation tasks..................................................................................20

4.5.1. Inspection tasks .....................................................................................................................20

4.5.2. Operational work....................................................................................................................21

4.5.3. Manipulation work ..................................................................................................................21

5. Installation ............................................................................................................................................22

5.1. General installation requirements .....................................................................................................22

5.2. Wall mounting the equipment ..........................................................................................................22

5.3. Electrical connection ......................................................................................................................24

5.3.1. Description of cable ports .......................................................................................................24

Communication ...........................................................................................................................24

Analog inputs..............................................................................................................................24

Auxiliary power supply..................................................................................................................24

Wind turbine input.......................................................................................................................24

DC output...................................................................................................................................24

Braking resistors .........................................................................................................................24

5.3.2. Order in which the equipment connections should be made........................................................25

5.3.3. System diagram .....................................................................................................................25

5.3.4. Communication......................................................................................................................25

5.3.5. Analog inputs ........................................................................................................................26

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Installation manual

Ingeteam Power Technology, S.A.

5.3.6. DC output .............................................................................................................................27

5.3.7. Connection of the braking resistors...........................................................................................28

5.3.8. Connection to the wind turbine ................................................................................................29

Connection to a wind turbine with an AC voltage output...................................................................30

Connection to a wind turbine with a DC voltage output ....................................................................30

5.4. Electrical disconnection ..................................................................................................................30

6. Commissioning ......................................................................................................................................31

6.1. Equipment inspection .....................................................................................................................31

6.1.1. Inspection..............................................................................................................................31

6.1.2. Hermetic seal of the equipment ...............................................................................................31

6.2. Power-up.......................................................................................................................................32

7. Preventive maintenance...........................................................................................................................32

7.1. Maintenance tasks ..........................................................................................................................32

8. Troubleshooting......................................................................................................................................33

AAY2000IKI06 9

Installation manual Ingeteam Power Technology, S.A.

1. Overview

1.1. Introduction

This manual aims to describe the Ingecon®μWind Interface (IWI) and provide adequate guidelines for correct recep-

tion, installation, commissioning, maintenance and operation.

1.2. Equipment description

The Ingecon®μWind Interface has been designed to work together with the Ingecon®µWind inverters in the control

and conversion of the energy generated by the wind turbine.

This equipment offers the following functions:

• Perform the AC-DC conversion, by adapting the AC voltage generated by the wind turbine to the Ingecon®

µWind DC voltage input.

• Protect the system against an excessive rotational speed and over voltages and also to limit the power intake

when the wind turbine is operating in conditions with strong winds.

• Stop the wind turbine.

• Remote control of the installation and to monitor additional wind farm variables.

In addition to the capability of performing the AC-DC conversion, the Ingecon®μWind Interfaces also offer the possi-

bility of connecting wind turbines with a DC output voltage. In this case, the protection, monitoring and remote control

functionalities can still be used.

wind turbine

resistors*

communications

grid

Ingecon®μWind Interface Ingecon®μWind

* resistors are not included with the equipment.

AAY2000IKI06

Installation manual

Ingeteam Power Technology, S.A.

1.2.1. Functional diagram of the equipment

resistors*

Ingecon®μWind Interface

communications

interlock

contactors

rectiﬁer

controller

analog inputs

* resistors are not included with the equipment.

1.2.2. Options

For special applications, the Ingecon®μWind Interface features two digital opto-isolated inputs for voltages of 0 ~

24V. In addition to two potential free contacts that can be used as digital communication outputs or as a system to

activate the auxiliary braking systems or Pitch control system.

Optionally, it can access the Ingecon®Manager software to monitor system conﬁguration, variables, and remote

control.

1.3. Compliance with standards and regulations

The Ingecon®μWind Interface models can be ﬁtted with kits to adapt them to the standards and regulations in all

European countries and also those in force in other continents.

1.3.1. CE Marking

The CE marking is essential for marketing any product in the European Union, without prejudice to all applicable

standards and regulations. The Ingecon®μWind Interface models bear the CE Marking through compliance with the

following directives:

• Low Voltage Directive 2006/95/EC

• Electromagnetic Compatibility Directive 2004/108/EC

Low Voltage Directive

The Ingecon®μWind Interface models are sufﬁciently compliant with this directive by compliance with the applicable

parts of harmonised standard EN 50178 Electronic for use in power installations.

Electromagnetic Compatibility Directive

The Ingecon®μWind Interface models are sufﬁciently compliant with this directive by compliance with the applicable

parts of the following harmonised standards:

• EN 61000-6-2 Electromagnetic Compatibility. Part 6-2: Generic Standards - Immunity for Industrial

Environments.

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