InkJet DuraCode Series Bedienungsanleitung

DuraCode Series
DURACODE 200 SERIES TOUCHSCREEN
Continuous Inkjet Printer
OPERATION MANUAL
www.inkjetinc.com | 1-800-280-3245

Compliance Information
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used
in accordance with the instruction manual. Operation of this equipment in a residential area is
likely to cause harmful interference, in which case the user will be required to correct the
interference at his own expense.
2006/42/EC Machinery Directive
2014/35/EU Low Voltage Directive
2014/30/EU Electromagnetic Compatibility Directive
EN ISO 12100:2010 Safety of machinery – General principles for
Design – Risk assessment and risk reduction
EN 60204-1:2006+A1:2009+AC:2010 Safety of machinery – Electrical equipment of
machines – General requirements
EN 55032:2015 Electromagnetic compatibility of multimedia
Equipment – Emissions requirements
EN 55024:2010+A1:2015 Information technology equipment –
Immunity characteristics – Limits and methods
of measurement
EN 61000-3-2: 2014 Electromagnetic compatibility – Part 3-2 Limits
for harmonic current emissions
EN 61000-3-3:2013 Electromagnetic compatibility – Part 3-3 Limits
of voltage changes, voltage fluctuations and
flicker in low-voltage supply systems

Table of Contents
1. Safety ------------------------------------------------------ 1
1.1
Safety Outline 1
1.2
Safety Measures 1
1.3
Safety Considerations 1
1.4
Handling 2
1.5
Responsibilities 2
2. Main Parts ------------------------------------------------ 3
2.1
IJI DURACODE 200 SERIES TOUCHSCREEN Printer 3
2.2
Printhead 4
2.3
Ink Module 4
2.4
Electrical System 5
3. Operating Software ------------------------------------ 6
3.1
Home Page 6
3.2
Run Info 7
3.3
Print Mode 8
3.4
Print Management 10
3.4.1 Select Printing Information --------------------------------------------- 10
3 4.2 Print Editing 11
3 4.3 Print Parameters 12
3 4.4 Text 13
3 4.5 Multi Text 14
3 4.6 Timer 15
3 4.7 Shift 16
3 4.8 Counter 16
3 4.9 Picture 17
3.4.10 Barcode 18
3 4.11 Ext Data 19
3.4.12 Print file import and export -------------------------------------------- 20
3.4.13 Photo management 20
4. System settings ------------------------------------ 21
4.1
Authorization 21
4.2
Printer Config 22

4.3
Debug 23
4.4
Cleaning 23
4.5
Ink System 24
4.6
Network Setting 24
4.7
Serial Port 28
4.8
Date/Time Code 30
4.9
About 31
5. Printer operation ------------------------------------- 32
5.1
First use of the Printer 32
5.2
How to start printing 30
5.2.1 Start ink-jet 33
5 2.2 Correct jet alignment 34
5 2.3 Correct inkjet breakpoint 35
5.3
Stop and clean the ink jet printer ------------------------------- 36
5 3.1 Stop and clean 36
5.3.2 Shutdown and cleaning (power off during use) ------------------- 36
5.3.3 Shutdown and cleaning (long-term stop) --------------------------- 36
5.4
Failure and warning icons ---------------------------------------- 37
5.4.1 Failure icons and meanings -------------------------------------------- 37
5.4.2 Warning icons and meanings ------------------------------------------ 38
5.5
Troubleshooting without icon prompt -------------------------- 39
5.6
Nozzle cleaning 41
5.7
Ink jet adjustment 42
5.8
System cleaning 43
5.9
Sensor and Encoder wiring diagram --------------------------- 43
5 9.1 Sensor diagram 43
5 9.2 Encoder wiring diagram 43
5.10
Specifications 44

1
1. Safety
1.1 Safety Outline
•
Only trained individuals should attempt maintenance of this equipment. Failure to do
so could result in damage or personal injury.
•
Lethal voltages are present within this equipment when it is connected to the
mains electrical supply. Only trained and authorized personnel must carry out
the maintenance work. Observe all statutory electrical safety codes and
practices. Unless it is necessary to run the printer, disconnect the printer from
the mains electrical supply before removing the covers or attempting any
service or repair activity. Non-adherence to this warning can result in death or
personal injury.
•
The consumables used for the ink jet printer are combustible liquid. The consumables
used must comply with the instructions in the Material Safety Data Sheet (MSDS).
Meanwhile, the ink jet printer must also be subject to regular inspection and
maintenance to eliminate potential safety hazards.
1.2 Safety Measures
•
The ink jet printer must be installed in a safe, firm and stable way with good
grounding.
•
The ink jet printer must be installed at a ventilated place, and far from the heat
source, fire source and static electricity. Smoking near the ink jet printer is prohibited.
•
The covers of the containers for the printing ink, solvent and cleaning agent used for
the ink jet printer must be tightly closed, and they shall be stored in a ventilated
environment far from the ink jet printer.
•
The ink jet printer shall be maintained clean, because the consumable used may be
the combustible liquid. The printing ink may also be subject to combustion after being
dried.
•
A carbon dioxide dry powder fire extinguisher shall be arranged near the ink jet
printer.
1.3 Safety Considerations
•
The ink jet printer is non-contact ink-jet equipment, and is not applicable for all
occasions (such as the explosive environment). The user must comply with the safety
criterion and provide an appropriate working environment during use. Otherwise, the
consequences caused shall be assumed by the user.
•
The consumables of the original factory or permitted by the original factory (including
the printing ink, solvent, cleaning agent, maintenance products and so on) must be
used. The Material Safety Data Sheet (MSDS) must be ahered to and carefully read
and observed. Otherwise, the consequences caused shall be assumed by the user.
•
Those who may touch the consumables during operation shall wear the ink-resistant
gloves and protective glasses.

2
1.4 Handling
•
The machine with printing ink or solvent in it must be handled in a vertical way. If the
ink jet printer cannot be always maintained at the vertical state, the printing ink and
solvent shall be completely discharged before handling.
1.5 Responsibilities
•
During use and maintenance of the equipment, the company shall not be responsible
for any consequence caused by any behavior against the safety instructions, safety
requirements and basic safety operation criterion.

Page 3
2. Main Parts
2.1 Overview
Right View Front View Left View
Instructions for direction:
1. Main power switch
2. Upper overview: Electronics Compartment and Control Panel
3. Lower overview: Ink compartment
4. Connector Panel
5. Umbilical

Page 4
2.2 Printhead
Last Chance Filter
Printhead Screw
Crystal Screw
GND for Nozzle
Charge Electrode
Nagetive Deflection Plate
Phase Detector
Positive Deflection Plate
Gutter Sensing Tube
2.3 Ink Module
Condenser
Cover
* Exhaust Air Switch
Manifold
Socket V6 Filter
* Exhaust Vent Plug
Drain Pipe
Gear Pump
Addition Pump
Flushing
Pump
Ink Core (Front View) Ink Core (Back View)

Page 5
2.4 Electrical System
5
1 4
2 3
Instructions for direction:
1. Extra High Tension (EHT/HV)
2. Positive Air Pump (Some models do not include )
3. Mainboard (Not visible from this view)
4. Power Supply Unit
5. Display driver board

Page 6
3. Operating Software
3.1 Home Page
The main screen is the default screen
after the ink jet printer is powered on, and the main window is shown in the following
figure:
1
2
3
4
5
6
7
Instructions for direction:
1. Device Status Bar
2. Error and Warning Information Bar
3. Current Message Details Bar
4. Back, Zoom out and Zoom in the current job
5. Name of the current job,Total Prints Counter
6. Consumable Levels Information
7. Control Buttons
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