Instantel Minimate Pro Series Bedienungsanleitung

International /

Canadian Customers:

U.S.A. Customers:

Instantel Inc.

309 Legget Drive

Ottawa, Ontario K2K 3A3

Canada

Instantel Inc.

808 Commerce Park Drive

Ogdensburg, NY 13669

U.S.A.

Telephone:

1-613-592-4642

Toll free:

1-800-267-9111

Facsimile:

1-613-592-4296

Website:

www.instantel.com

Customer Support:

Instantel is represented by a network of qualified dealers throughout the United States, Canada,

and Internationally. For further information, including product literature and the location of the

dealer nearest you, contact Instantel.

• Extensive dealer network. • In–depth user documentation.

• Comprehensive application support. • Technical support, 1–613–592–4642

or e-mail [email protected]

Warranty:

All Instantel products come with a one-year warranty. Series IV monitors, Minimate Pro4 and

Minimate Pro6, and sensors will have the warranty extended for a second year if they are returned

to the Instantel factory for service and calibration within 30 days of the ‘Next Calibration’ date

printed on the calibration label located on the product.

If within a period of one year from the date of shipment to a customer the instrument fails to

perform in accordance with Instantel’s published specifications and the operator’s manual, due to

a defect in materials or workmanship, it will be repaired or replaced at Instantel’s option, free of

charge. This warranty is void if the equipment has been dismantled, altered or abused in any way.

This warranty is nontransferable.

The above warranty does not include any implied warranty of functionality for a particular purpose.

Instantel assumes no responsibility for damages of any description resulting from the operation or

use of its products. Since it is impossible to anticipate all of the conditions under which its products

will be used either by themselves or in conjunction with other products, Instantel cannot accept

responsibility for the results unless it has entered into a contract for services which clearly define

such an extension of responsibility and liability.

Any shipments returned directly to Instantel Inc. must have our prior approval and all packages

must display the Return of Material Authorization (RMA) Number issued by Instantel. Shipping

charges to Instantel’s plant will be paid by the customer and those for return to the customer will

be paid by Instantel.

To protect your warranty, you must complete and return a Warranty Registration Certificate, or

complete the online Warranty Registration Form, within ten days of purchase. Units will be

assumed out of warranty if there is no warranty card on file at Instantel. Retain this portion and the

proof of purchase for your records.

Warning:

This is an electronic instrument. Although it has been designed for field use, it contains sensitive

components which cannot be expected to withstand the same stress and shock as heavy

machinery. It contains a microcomputer and solid state memory, both of which may be made

inoperative by severe radio interference. The use of transmitting equipment in the immediate

vicinity of the unit should be avoided. Evidence of negligence in the care or handling of the

instrument may void the manufacturer's warranty. This product contains no serviceable parts. The

battery is not intended to be replaced by the operator. The unit should be returned to an authorized

Instantel service center for service. Any attempt to service this product will void any and all

warranties offered by Instantel. Service enquiries should be made via your dealer.

EC Warning:

This is a Class B product. If this product is not used as outlined within this manual, it may cause

radio interference.

Minimate Pro4, and Minimate Pro6 are trademarks of The Stanley Works or its affiliates.

Microsoft and Windows are registered trademarks of Microsoft Corporation.

IBM is a registered trademark of International Business Machines, Inc.

eTrex is a registered trademark of Garmin Ltd.

U.S. Robotics is a registered trademark of U.S. Robotics Corporation.

Printed in Canada, October 2014. 720U2301 Rev 05

Minimate Pro Operator Manual i

Table of Contents

Customer Support:..................................................................................2

Warranty:..................................................................................................2

Warning:...................................................................................................2

Table of Contents......................................................................................i

1. Before You Begin.............................................................................1–1

1.1. Check the Package Contents..................................................................................1–1

1.2. Record the Minimate Pro Identification Numbers.................................................1–1

1.3. Complete and Return Your Registration Card.......................................................1–1

1.4. Check Your Local Electric Power Supply .............................................................1–1

1.5. Waste Electrical and Electronic Equipment Directive...........................................1–2

2. Battery and Memory Overview ....................................................... 2–1

2.1. Activating the Battery............................................................................................2–1

2.1.1. Minimate Pro Start Up.........................................................................2–1

2.2. Check the Memory and Battery Status ..................................................................2–3

2.3. Battery Instructions................................................................................................2–4

2.3.1. Charging...............................................................................................2–4

2.3.2. Battery Life..........................................................................................2–5

3. Handling Precautions......................................................................3–1

4. Unit Label Instructions.................................................................... 4–1

4.1. Condensed Instructions..........................................................................................4–1

4.2. Battery, Shipping and Warranty Instructions.........................................................4–1

5. Introduction......................................................................................5–1

5.1. Event Monitoring Example....................................................................................5–1

5.1.1. Suggested References ..........................................................................5–2

6. Minimate Pro4™and Minimate Pro6™Models ................................6–1

6.1. Minimate Pro4 and Minimate Pro6 Comparison ...................................................6–2

6.2. Minimate Pro Specifications..................................................................................6–4

6.3. Minimate Pro Physical Attributes..........................................................................6–6

6.3.1. Features and Benefits...........................................................................6–7

6.4. Unit and Accessory List.........................................................................................6–9

6.5. Unit Keypad and Menu Navigation Overview.....................................................6–12

6.5.1. Unit Keypad Overview ......................................................................6–12

6.5.2. Unit Menu Navigation Overview.......................................................6–13

7. Optional Features ............................................................................ 7–1

7.1. Wire Break/Make Trigger Cable [Optional]..........................................................7–1

7.2. Remote Alarm [Optional] ......................................................................................7–2

7.3. View Real Time Histogram Data [Optional] .........................................................7–3

7.4. Vibration Dose Value (VDV) [Optional]...............................................................7–3

ii Minimate Pro Operator Manual

7.5. GPS [Optional]...................................................................................................... 7–4

7.6. Series IV Sound Level Microphone [Optional] .................................................... 7–4

7.6.1. Installing the Sound Level Microphone .............................................. 7–5

7.6.2. Microphone Installation Procedure ..................................................... 7–5

7.6.3. Sound Level Microphone –Unit Compliance Setup........................... 7–6

7.6.4. Sound Level Microphone –Unit Advanced Setup.............................. 7–6

7.6.5. Using the Sound Level Microphone.................................................... 7–7

7.6.6. View Compliance Events.................................................................... 7–7

7.6.7. Technical Information for IEC 61672-1 Compliance.......................... 7–7

8. Basic Tutorial................................................................................... 8–1

9. Unit Menu Overview ........................................................................ 9–1

9.1. View Data Files..................................................................................................... 9–1

9.2. Select Setup File.................................................................................................... 9–3

9.3. Select Operator...................................................................................................... 9–3

9.4. View/Edit Setup File............................................................................................. 9–4

9.5. View/Edit Preferences......................................................................................... 9–28

9.6. Maintenance Menu.............................................................................................. 9–40

10. Sensors.....................................................................................10–1

10.1. Calibration Overview.......................................................................................... 10–1

10.1.1. Why Calibration is Important............................................................ 10–1

10.1.2. What the Calibration Certificate Means............................................ 10–1

10.1.3. Importance of Manufacturer Certified Calibration............................ 10–1

10.1.4. Minimate Pro Sensor Check Feature................................................. 10–1

10.2. References to Minimate Pro4 and Minimate Pro6 .............................................. 10–1

10.3. Series IV Sensor Specifications .......................................................................... 10–2

10.4. Installing an ISEE or DIN Geophone.................................................................. 10–2

10.4.1. Soft Surface Installations .................................................................. 10–3

10.4.2. Hard Surface Installations................................................................. 10–4

10.4.3. Geophone Theory of Operation......................................................... 10–7

10.5. Installing the ISEE Microphone.......................................................................... 10–9

10.5.2. Microphone Theory of Operation.....................................................10–10

11. Operator Maintenance.............................................................11–1

11.1. Operator Maintenance......................................................................................... 11–1

12. Technical Reference................................................................12–1

12.1. Anti-alias Filters.................................................................................................. 12–1

12.2. Data Analysis Techniques................................................................................... 12–1

12.2.1. Ground Vibrations............................................................................. 12–1

12.2.2. Sound Pressure.................................................................................. 12–4

12.2.3. Sinusoidal Waveforms ...................................................................... 12–4

12.2.4. Nearly Triangular Waveforms........................................................... 12–5

12.2.5. Compound Waveforms ..................................................................... 12–5

12.2.6. Irregular Waveforms ......................................................................... 12–6

Index......................................................................................................... 1

Minimate Pro Operator Manual 1–1

1. BEFORE YOU BEGIN

Before you begin using your new Series IV vibration and overpressure monitor, please complete

the following. It ensures your monitor is ready for operation and that you become part of

Instantel’s Product Support Program.

Install the Blastware software then read the important information in the ReadMe file. See the

Blastware Operator Manual for installation instructions. For most monitoring operations,

setting up and using the monitor is the same for both 4 - Channel and 6 - Channel models,

Minimate Pro4™and Minimate Pro6™. Where differences do occur, this manual specifies both

the four and six channel procedures.

1.1. Check the Package Contents

Please check that you received all the parts identified on your shipping invoice. Remember to keep

your shipping box because it was designed to safely ship your monitor back to Instantel for

calibration and service.

1.2. Record the Minimate Pro Identification Numbers

Record the following identification numbers for future reference:

IDENTIFICATION NUMBERS

Model Number

Monitor Serial Number

Monitor Software Version Number

ISEE Geophone Serial Number(s)

DIN Geophone Serial Number(s)

ISEE Linear Microphone Serial Number

Dealer Name

Date Purchased

1.3. Complete and Return Your Registration Card

Instantel offers the most comprehensive Product Support Program available. You receive a two

year warranty, product support, and product updates. Your monitor and sensors must be returned

to Instantel for annual calibration and servicing to maintain your second year warranty. You also

receive free software upgrades for your Minimate Pro monitor and the Blastware Compliance

software programs for the first year. All you have to do is complete the registration card included

with your Minimate Pro and return it to Instantel by mail or facsimile within thirty (30) days of

purchasing your new monitor. You may also register your product online at:

http://www.instantel.com/servicecalibration/warranty.aspx

1.4. Check Your Local Electric Power Supply

Every Minimate Pro comes with a 120 VAC, 60 Hz, 16W input AC adapter providing 12 VDC,

1.5A output. An optional 220 VAC adapter is available. Check with your local power utility to

ensure the supplied electric power may be used with the Minimate Pro. Ask your dealer for

information on an optional AC adapter to meet your local requirements.

1–2Minimate Pro Operator Manual

Note to our Customers in India and other Countries:

Due to large power fluctuations found in countries including India, please use a voltage stabilizer

and a 220 V AC Adapter to provide 10 - 14 VDC @ 1.5 A maximum to power the monitor.

1.5. Waste Electrical and Electronic Equipment Directive

For EU countries, this product must be collected and discarded separately from household waste.

In an effort to be as gentle as possible on the environment, Instantel has embraced the Waste

Electrical and Electronic Equipment Directive (WEEE). This product contains electrical or

electronic materials, including batteries. The presence of these materials will have adverse effects

on the environment and human health if not disposed of properly. The WEEE label on the product

means it should not be disposed of as unsorted waste and must be collected separately from

household waste, as per legislation under the WEEE Directive.Below is the WEEE image,

which appears on the Condensed Instructions label on each unit.

As a consumer, you are responsible for ensuring that this product is disposed of properly. To find

out how to properly dispose of this product, please contact the Instantel Technical Services

Department at 1-613-592-4642 or by e-mail, service@instantel.com.

Minimate Pro Operator Manual 2–1

2. BATTERY AND MEMORY OVERVIEW

WARNING: The batteries are not intended to be replaced by the operator, and must only be

replaced by an Authorized Instantel Repair Facility. The unit should be returned to an

authorized Instantel service center for service. Any attempt to service this product will void any

and all warranties offered by Instantel. Service enquiries should be made via your dealer.

The battery used in this device may present a fire or chemical burn hazard if mistreated. Do not

disassemble or heat above 100°C (212 °F) or incinerate.

2.1. Activating the Battery

If you have received your Minimate Pro directly from Instantel, or from an Authorized

Instantel Service and Calibration Facility, the battery will be deactivated for shipping safety

and battery life conservation. Turn the battery on for use or charging by simply plugging in the

provided AC Adapter to the unit and an electrical outlet, and pressing the On/Off key. If you are

in the field or have forgotten your AC Adapter at the office, turn on the unit by pressing the Up

Arrow and Enter keys simultaneously for approximately three seconds, and then press the

On/Off key while still holding the other two keys

NOTE: A Charging Status LED is located next to the Down Arrow key and indicates the

following:

1. The light is not on –The charger is not connected to a power outlet, or the

charger is malfunctioning.

2. The light is Yellow –The charger is connected to a power outlet and is

charging.

3. The light is Green –The batteries are fully charged.

4. The light is Flashing Red/Yellow –The power source is not sufficient (i.e.

battery, solar panel, or malfunctioning charger).

2.1.1. Minimate Pro Startup

When the Minimate Pro is turned on, several information screens are displayed, as shown below:

2–2Minimate Pro Operator Manual

(1) The Minimate Pro initially displays the Instantel logo, followed by the Minimate Pro

software version and date of release.

(2) The unit then displays the results of a File System Check diagnostic tool. This is the

same File System Check that is run in the Maintenance menu, Self Check (reference

Section 9.6.e) option.

The unit will prompt to repair any errors found during the File System Check. If this is

the case, accept the disclaimer notice and follow the prompts, or wait 30 seconds and the

unit will continue to load the software configuration without applying any changes.

The sample series of displays below indicates that there were no errors found, and the

unit automatically begins loading the software configuration.

Minimate Pro Operator Manual 2–3

(3) The next screen displayed shows the Battery Level and Available memory, followed by

the number of Events and how much disk space is being used in size and percentage.

The final screen indicates that the Minimate Pro is Ready to Monitor.

2.2. Check the Memory and Battery Status

Always check the Memory and Battery status levels prior to recording Events or locating the

monitor in the field. The Startup Window displays the amount of memory and the battery level.

Memory and Battery icons are also located at the lower part of the main display window, which

are visible once the unit has started.

The Memory icon displays increments of 25 percent of the total memory, with the black bar

increasing as the memory is used.

As well, the Battery icon displays the level of the battery in increments of 25 percent of total

capacity, with the black bar decreasing as the battery level is depleted.

For accurate text readouts of the Memory and Battery levels, follow the directions below to

access the About feature under the Maintenance menu:

BATTERY LEVEL

INDICATOR

MEMORY LEVEL

INDICATOR

2–4Minimate Pro Operator Manual

1. Select the Setup key on the unit to access the main setup selection menu. Use Down Arrow

key and highlight the Maintenance Menu item. Press the Enter key to select Maintenance

Menu.

2. Press the Up or Down Arrow keys on the unit to highlight Next/Prev Setup Maintenance

Menu options. Press the Right Arrow key to Action a Maintenance Menu option. At any

time, press the Cancel key to return to the previous screen.

a. About

The About command opens a new screen that displays the following information:

Model and Serial Number

Firmware Release Number and Date

Calibration Date

Free Memory

Battery Percent

(1) Press the Right Arrow key to select the About command

(2) Press the Enter key to return to the Maintenance menu.

2.3. Battery Instructions

2.3.1. Charging

The Minimate Pro internal battery requires regular and periodic charging.

To charge the battery, plug the supplied AC adapter into the connector labeled Power, located on

the right hand side of the unit. Plug the other end into an electrical outlet. The battery charging

indicator light turns on.

Instantel recommends using the 12V, 1.0A AC adapter supplied with each unit, with the

description of the maximum adapter as shown on the Power connector label:

When storing the instrument for long periods of time, ensure that you charge the battery for at

least 24 hours and then use the Disconnect Battery command within the Maintenance Menu.

NOTE: Use of AC adapters that exceed the maximum voltage and current specifications may

cause undue stress on the monitor‟s internal regulators. Like all electronic devices, exceeding

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