Intercomp Tension Link TL6000 Bedienungsanleitung

TL6000 Tension Link

Users Manual

Intercomp Co.

3839 County Road 116

Minneapolis MN 55340

(763)-476-2531

1-800-328-3336

Fax: 763-476-2613

http://www.intercompcompany.com/

Manual #: 700169-L

TL6000, U er

Rev L, June 2008

Page 2 of 22

Table of Content

INTRODUCTION .......................................................................................................................................................3

SPECIFICATIONS .........................................................................................................................................................3

Controls................................................................................................................................................................3

Electrical..............................................................................................................................................................3

Performance.........................................................................................................................................................3

Environmental......................................................................................................................................................3

Radio....................................................................................................................................................................4

OPERATIONS.............................................................................................................................................................5

OPERATING PRACTICES..............................................................................................................................................5

DISPLAY ....................................................................................................................................................................6

CONTROLS .................................................................................................................................................................7

ON/OFF ...............................................................................................................................................................7

MODE ..................................................................................................................................................................7

PRINT.................................................................................................................................................................................... 8

UNITS.................................................................................................................................................................................... 8

SET P1, SET P2, Audio Al rm (option l) ............................................................................................................................. 8

SAMPLE RATE .................................................................................................................................................................... 9

SLEEP ................................................................................................................................................................................... 9

AUTO OFF .......................................................................................................................................................................... 10

SERIAL DATA OUT........................................................................................................................................................... 10

BAUD RATE....................................................................................................................................................................... 10

ANALOG OUT.................................................................................................................................................................... 11

SCALE ID............................................................................................................................................................................ 11

ZERO..................................................................................................................................................................11

T RE..................................................................................................................................................................12

PE K..................................................................................................................................................................12

POWER/BATTERIES ..................................................................................................................................................12

MAINTENANCE.......................................................................................................................................................13

PERIODIC INSPECTION..............................................................................................................................................13

Service Categories .............................................................................................................................................13

Inspection Requirements ....................................................................................................................................13

Removal from Service Criteria...........................................................................................................................14

CALIBRATION...........................................................................................................................................................14

How to test the calibration.................................................................................................................................14

How to enter a number.......................................................................................................................................15

Calibration Strap ...............................................................................................................................................15

How to calibrate the scale..................................................................................................................................16

Calibrating the weight accuracy........................................................................................................................18

ERROR MESSAGES ................................................................................................................................................19

TROUBLESHOOTING ............................................................................................................................................19

SERIAL OUTPUT.....................................................................................................................................................20

SCOREBOARD ..........................................................................................................................................................21

HOW TO REACH INTERCOMP SERVICE.........................................................................................................22

"Thi document i the property of Intercomp Co. It contain material and

information that i confidential and protected under federal and/or tate trade

ecret, unfair competition, and copyright law. Any reproduction, u e or

di clo ure without written permi ion from Intercomp Co. i prohibited".

TL6000, U er

Rev L, June 2008

Page 3 of 22

Introduction

Thi manual contain pecification , operation in truction , and calibration in truction

for Intercomp' model TL6000 ten ion link.

Specifications

Controls

General: On/Off, Mode, Zero, Peak, Tare

Di play: 1.2” 5 digit LCD.

Indicator : 9 di play icon

Electrical

Batterie : 1 or 2 tandard or Ni-Cad 9V cell

Battery life: Standard: Approximately 800 hour battery life on 2 Alkaline

cell , 400 hour on 1 Alkaline cell.

Wirele ver ion: 50 hour / 25 hour .

Re olution: 14 bit A/D deliver over 16,000 internal count

Filtering: Analog and digital

Sleep mode: Operate in low-power mode after adju table time without u e

or motion.

Auto off: Low battery, or after adju table time without u e or motion.

Auto Zero: Selectable 1, 2, or 3 graduation

Output : RS232, RS485, 0V-2V analog, 2 Set Point (3.3V logic level)

Optional cabled or wirele connection to a TL6000 Remote.

Performance

Accuracy: For capacitie 500 lb – 10,000lb: ±0.1% of applied load or ± 1

divi ion, whichever i greater.

For capacitie 25,000 lb and higher: ±0.2% of applied load or

± 2 divi ion , whichever i greater.

Environmental

Humidity: 10 to 95% Non-Conden ing.

Temperature: Operating: -10 C to +40 C / +14 F to +104 F.

Storage: -40 C to +75 C / -40 F to +170 F.

TL6000, U er

Rev L, June 2008

Page 4 of 22

Radio

Radio frequency

(US/Canada)

902 -928 MHz, 100mW max output power, FHSS

Radio frequency (Europe) 869.7 - 870 MHz, 5mW max output power, FSK

Licen e requirement None. Pre-approved US/FCC, CAN/IC, EUR/EN

Range 200’ / 60m indoor, 400’ / 120m line of ight

WARNING: Thi equipment ha been approved for mobile application

where the equipment hould be u ed at di tance greater than 20cm from

the human body (with the exception of hand , wri t , feet, and ankle .

Operation at di tance le than 20cm i trictly prohibited.

TL6000, U er

Rev L, June 2008

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Operations

Note If u ing your cale with a TL6000 remote: For be t operation with the remote,

et the Rd Rate to [3] ( ee ection ‘

First four parameters

’) and Sleep to [0] ( ee

ection ‘SLEEP’) on the TL6000 cale.

Operating Practices

Warning: The crane cale will be operated by qualified de ignated per on , trainee

under the direct upervi ion of de ignated per on , maintenance and te t per onnel

when in performance of their a igned dutie , or lifting device in pector .

Warning: Do not exceed the rated load limit of the crane cale.

Warning: The crane cale hall be applied to the load in accordance with the

in truction manual.

Warning: Prior to lifting the operator hall make ure that all rope or chain are not

kinked and if multiple line are u ed they are not twi ted around each other.

Warning: En ure that the load i correctly di tributed for crane cale u e.

Warning: En ure the temperature of the load doe not exceed the maximum

temperature limit of the crane cale.

Warning: En ure that winging of the crane cale i minimized when po itioning it over

the load.

Warning: Avoid any udden acceleration of deceleration when moving the load.

Warning: Do not allow the crane cale or the lifter to come into contact with any

ob truction when moving the load.

Warning: Do not operate the crane cale if it ha damaged, malfunctioning or mi ing

part .

Warning: Do not lift people with the crane cale.

Warning: Do not lift u pended load over people.

Warning: Do not u e the crane cale to pull ide load or to lide load unle

pecifically authorized by a qualified per on.

Warning: Do not leave u pended load unattended.

TL6000, U er

Rev L, June 2008

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Warning: Do not remove or ob cure warning label .

Warning: Do not operate the crane cale without having read and under tood the

operating manual.

Warning: Stay clear of u pended load .

Warning: Do not lift load higher than nece ary.

Warning: Do not make alteration or modification to the crane cale.

Warning: En ure all portion of the human body are kept clear of all device involved

with the rigging during the lift.

Display

TL6000, U er

Rev L, June 2008

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Controls

ON/OFF

Pre thi key to turn the cale on. The cale te t it elf; when the e te t have

completed ucce fully, the y tem begin weighing. Pre thi key to turn the

cale off.

MODE

Many of the internal parameter can be adju ted through the mode function.

There are a total of 12 mode : Backlight, Print, Unit , Set P1, Set P2, Sample

Rate, Sleep, Auto-off, Serial data output, Baud rate, Analog output, Scale ID.

Mode Description Notes Default

PrintPrint

Print ticket Hold MODE to print -

UnitS

UnitSUnitS

UnitS

Unit of weight lb, kg, daN, N, ton, kg x 1000 lb

SEtP1

SEtP1SEtP1

SEtP1

Set point 1 0 to 99999 99999

SEtP2

SEtP2SEtP2

SEtP2

Set point 2 0 to 99999 99999

S rt

S rtS rt

S rt

Sample rate 1 to 100 5

SLEEP

SLEEP SLEEP

SLEEP

Sleep mode 1 to 180 (min.) 0 = di able 5

AOFF

AOFFAOFF

AOFF

Auto off 1 to 180 (min.) 0 = di able 60

S Out

S OutS Out

S Out

Serial data out 0 = print (on-demand)

1 = continuou

3 = fa t continuou (variable)

Baud

BaudBaud

Baud

baud rate 300,600,1200,2400,4800,9600 9600

A OUT

A OUTA OUT

A OUT

analog out 0 = di able, 1 = enable 0

SC Id

SC IdSC Id

SC Id

cale ID 1 to 20 1

TL6000, U er

Rev L, June 2008

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Pre the MODE key to equentially toggle through the mode . To edit a mode

pre and hold the MODE key until the di play change . The value can be

changed by u ing the arrow keys:

↑ MODE

↓ TARE

← PEAK

→ ZERO

Plea e ee the information below for pecific in truction on editing each mode.

To ave the information you edited, pre and hold the MODE key until the

di play read ‘Save’. The TL6000 will then return to normal mea urement mode.

Thi feature allow the net weight to be printed. See “Serial Output”

ection for more information.

To print ticket:

Press the MODE key until the display reads “Print

PrintPrint

Print”. Press and hold the

MODE key until the display reads “Print

PrintPrint

Print” again. The net weight will be

printed and the re ote returns to nor al operating ode.

UNITS

Mea urement can be taken in 6 different unit : lb (pound), kg (kilogram),

daN (DakaNewton), N (Newton), ton (Engli h ton), kg x1000 (Metric ton).

Changing Unit

Pre the mode key twice until the di play read ‘Units

UnitsUnits

Units’. Pre and hold

the MODE key until it read ‘Uedit

UeditUedit

Uedit’. Pre the left and right key (PEAK

and ZERO) to toggle through the unit of mea urement. The current unit

i di played on the bottom of the LCD. To ave the unit you want to

operate in pre and hold the MODE key until it read ‘Save

SaveSave

Save’. The TL6000

will return to mea urement mode.

Notes: If you change the units while a tare is set, the tare will be erased.

Changing units can affect the set points. If you are using the set

points, be sure to check the after changing units.

SET P1 SET P2 Audio Alarm (optional)

When the weight di played i equal to or greater than the et point, the

corre ponding indicator i di played on the LCD. The et point indicator

are the ‘S1’ and ‘S2’ icon located at the lower left corner of the di play.

Changing unit can affect the et point . If you are u ing the et point ,

be ure to re- et them after changing unit . There are et point output

ignal which can be utilized by u ing the connector located on the ide of

the TL6000. When Set Point #1 i reached, a logic ‘high’ will be pre ent

on pin 1 of the connector. When Set Point #2 i reached, a logic ‘high’ will

be pre ent on pin 2 of the connector.

TL6000, U er

Rev L, June 2008

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Note: If your scale has the optional audio alar , Set Point #1 and #2 are

not wired to the external connector. Instead, Set point #1 controls when

the alar will sound. The alar will sound whenever the weight applied to

the scale is greater than or equal to the weight entered into “Set P1”.

Changing Set Point

Pre the MODE button three time until the di play read ‘SEtP1

SEtP1SEtP1

SEtP1’. Pre

and hold the mode button until it read ‘Edit

EditEdit

Edit’. Change the value by u ing

the up/down, left/right (MODE/TARE, PEAK/ZERO) button . To ave the

et point pre and hold the MODE button until it read ‘SAvE

SAvESAvE

SAvE’. The

TL6000 will return to mea urement mode. To change Set Point 2, pre

the MODE button four time , until the di play read ‘SEtP2

SEtP2SEtP2

SEtP2’ and follow the

ame in truction a above in truction .

Default = 99999.

SAMPLE RATE

The higher the ample rate, the more averaging of pa t reading the

ten ion link u e to compute the di played weight. ‘1’ re ult in the

fa te t update time , while ‘100’ give you the mo t table read-out .

Changing the Sample rate:

Pre the MODE key five time until the di play read ‘S rt

S rtS rt

S rt ’. Pre and

hold the MODE key until the di play read ‘Edit

EditEdit

Edit’. Change the value by

u ing the arrow key . To ave the new ample rate pre and hold

MODE until the di play read ‘Save

SaveSave

Save’. The TL6000 will return to

mea urement mode.

Default = 5.

SLEEP

The TL6000 feature a low-power mode to con erve battery power. If the

cale doe not experience any activity for a predetermined amount of

minute , the y tem will witch to low -power mode. When in low power

mode, the cale till operate normally. The only difference i a lowed

re pon e rate. You may have to wait a econd or two for a change in

weight to how up on the di play. Any key pre ed or change in weight

will return the cale to normal mode.

Adju ting Sleep:

Pre the MODE key ix time until the di play read ‘SLEEP

SLEEPSLEEP

SLEEP’. Pre and

hold the MODE key until the di play read ‘Edit

EditEdit

Edit’. Change the value (in

minute ) u ing the arrow key . Any entry from 1 to 180 minute i

allowed. To di able the leep feature enter 0. To ave your data pre

and hold the MODE key until the di play read ‘Save

SaveSave

Save’. The y tem will

return to mea urement mode.

Default = 5.

TL6000, U er

Rev L, June 2008

Page 10 of 22

AUTO OFF

The TL6000 will automatically hut off if it doe not experience any

change in weight or key pre ed for a u er et amount of time.

Adju ting Auto Off:

Pre the MODE key even time until the di play read ‘AOFF

AOFFAOFF

AOFF’. Pre

and hold the MODE key until the di play read ‘Edit

EditEdit

Edit’. Change the value

(the unit i in minute ) u ing the arrow key . Any entry from 1 to 180

minute i allowed. To di able the auto off feature enter 0. To ave your

data, pre and hold the MODE key until the di play read ‘Save

SaveSave

Save’. The

y tem will return to mea urement mode.

Default = 60.

SERIAL DATA OUT

The TL6000 ha a RS232 and a RS485 output o the cale may be

connected to a printer, computer or other external device. See “Serial

Output” ection for more information.

Note: Serial data does not trans it during sleep ode.

Enabling/Di abling Serial data out:

Pre the MODE key until the di play read ‘S Out

S OutS Out

S Out ’. Pre and hold the

MODE key until the di play read ‘Edit

EditEdit

Edit’. Change the value u ing the

arrow key . “on-demand print” mean there will only be output when the

u er pre e print ( ee ‘PRINT’ ection for detail ). When et to

“continuou ”, there will be a continuou erial output at a rate of about 1

weight tran mi ion/ econd. When et to “fa t continuou (variable)”, the

tran mi ion rate can be much fa ter, varying from about 1 to 13 weight

tran mi ion / econd. In thi mode the rate varie depending on your

etting of “Read Rate” and “Baud Rate”. For the fa te t tran mi ion

rate et Read Rate=7 ( ee calibration ection) and Baud Rate = 9600

( ee below). Warning: In “fa t continuou ” mode, the unit’ di play will

update a fa t a it print . At the highe t etting thi can re ult in the

di play changing o fa t that it i ometime difficult to read.

On-demand print 0

continuou 1

fa t continuou (variable) 3

To ave your data, pre and hold the MODE key until the di play read

‘Save

SaveSave

Save’. The y tem will return to mea urement mode.

BAUD RATE

The baud rate i the frequency at which the erial data output i ent.

Operational baud rate : 300, 600, 1200, 2400, 4800, 9600.

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