Intermec CK61 Bedienungsanleitung

Vehicle Dock Kit

Installation

Instructions

ii Vehicle Dock Kit Installation Instructions

Intermec Technologies Corporation

Worldwide Headquarters

6001 36th Ave.W.

Everett, WA 98203

U.S.A.

www.intermec.com

The information contained herein is provided solely for the purpose of allowing

customers to operate and service Intermec-manufactured equipment and is not

to be released, reproduced, or used for any other purpose without written

permission of Intermec Technolgies Corporation.

Information and specifications contained in this document are subject to

change without prior noticed and do not represent a commitment on the part of

Intermec Technologies Corporation.

The word Intermec, the Intermec logo, Norand, ArciTech, Beverage

Routebook, CrossBar, dcBrowser, Duratherm, EasyADC, EasyCoder, EasySet,

Fingerprint, INCA (under license), i-gistics, Intellitag, Intellitag Gen2, JANUS,

LabelShop, MobileLAN, Picolink, Ready-to-Work, RoutePower, Sabre,

ScanPlus, ShopScan, Smart Mobile Computing, SmartSystems, TE 2000,

Trakker Antares, and Vista Powered are either trademarks or registered

trademarks of Intermec Technologies Corporation.

There are U.S. and foreign patents as well as U.S. and foreign patents pending.

Vehicle Dock Kit Installation Instructions iii

Document Change Record

This page records changes to this document. This document was

originally released as Revision A.

Revision

Letter Date Description of Change

C 03/2007 Added pin-out information for the 3-pin

notched DC power connector. Rewrote

instructions to address multiple mobile

computers.

iv Vehicle Dock Kit Installation Instructions

Vehicle Dock Kit Installation Instructions v

Contents

Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Vehicle Electrical Considerations. . . . . . . . . . . . . . . . . . . . . .7

Installing the Vehicle Battery Power Cable . . . . . . . . . . . . . .8

Connecting to the Side Battery Terminal . . . . . . . . . . . . . . .9

Connecting to the Top Battery Terminal. . . . . . . . . . . . . . .10

Fastening the Ground Strap . . . . . . . . . . . . . . . . . . . . . . . .11

Verifying the Dock Power Cable Polarity. . . . . . . . . . . . . . .12

Performing the Final Connections. . . . . . . . . . . . . . . . . . . .12

Installing an Optional Printer . . . . . . . . . . . . . . . . . . . . . . .13

Installing the Vehicle Dock and Printer. . . . . . . . . . . . . . . .14

Installing the Vehicle Dock With Other Equipment . . . . . .14

Jump-Starting Your Vehicle. . . . . . . . . . . . . . . . . . . . . . . . .15

vi Vehicle Dock Kit Installation Instructions

Vehicle Dock Kit Installation Instructions 7

Installation Guidelines

These instructions detail tasks for various installation options.

Your tasks include:

• Route and install the gray battery power cable to the vehicle

battery terminals

• Install an in-line fuse holder

• Install the mounting hardware and vehicle dock

• Connect the black dock power cable to the vehicle dock and

the battery power cable. Depending on your installation, this

may simply involve connecting the keyed connector, or it may

involve cutting the connector off and wiring directly to the

fuse block.

Installation Tools Required

• Wire crimping and stripping tool

• An electric drill, #26 drill bit

• Common hand tools set of standard wrenches, flat blade

screwdriver, Phillips screwdriver, wire cutter, utility knife, and

small punch.

Vehicle Electrical Considerations

Your vehicle’s electrical system must be in good working

condition.

Power Cables for Vehicle Battery Kit P/N 203-344-001

Description Part Number

Dock power cable (black) 236-105-001

Battery cable (gray) 236-106-005

Power Cables for Vehicle Battery Kit P/N 203-344-002

Description Part Number

Dock power cable (black) 206-875-009

Battery cable (gray) 226-325-002

8 Vehicle Dock Kit Installation Instructions

Installing the Vehicle Battery Power Cable

Use cable clamps or wire-ties at least every 46 cm (18 in) when

installing cables on a vehicle. This eliminates loose or sagging

cables, guards against breakage and ensures that they do not pose

a hazard to the vehicle operator or to other workers.

These instructions detail how to route the cable, install the

in-line fuse, and make the battery connection onto a side

terminal post or top terminal post type battery.

Decide the mounting location for the vehicle dock and the

cables. When you are certain your arrangement works and that

cables will reach from the batteries to the power converter to the

dock, proceed with these steps.

To install the gray vehicle battery power cable

1Route the gray battery power cable (P/N 236-106-00X) from

the vehicle dock toward the vehicle battery area.

2Cut the gray battery power cable near the battery allowing

enough length to reach the battery terminals.

3Strip the battery power cable jacket back 31-36 cm (12-14

in).

4Shorten the red wire of the gray battery power cable if desired.

5Strip 6.4 mm (0.25 in) of insulation from the red wire of the

gray battery power cable.

6Locate the fuse link assembly (P/N 236-107-001).

7Securely crimp the fuse link splice onto the red wire.

8Strip approximately 6.4 mm (0.25 in) of insulation from the

brown wire on the power cable.

9Crimp the 3/8" terminal ring onto this wire.

Note: Completely install the vehicle battery (gray)

cable that connects to the vehicle battery before

connecting the vehicle dock power (black) cable.

Vehicle Dock Kit Installation Instructions 9

Connecting to the Side Battery Terminal

1Remove both battery terminal side post bolts from the vehicle

battery.

2Screw a 3/8" nut as far as it will go onto a 3/8" x1 1/2" post

furnished in kit.

3Slip a 3/8" washer onto the battery terminal post.

4Slide the positive (red wire) fuse link terminal ring from the

battery cable onto the positive (+) battery terminal post.

5Slip a second 3/8" washer onto the battery terminal post.

6Slide the vehicle positive battery cable onto the battery

terminal post.

7Thread the post assembly (Steps 2-6) into the positive battery

terminal. Tighten the battery terminal post securely.

8Tighten the nut installed in Step 2 to secure washers and

cables firmly in place.

It is very important to make sure that you make the

correct cable to battery connections, because

electrical energy from vehicle batteries can harm

equipment and people.

Fuse link assembly

Crimp here

Brown wire

Vehicle battery

Red wire Fuse link

Terminal rings

(gray) cable

(P/N 236-107-001)

splice

10 Vehicle Dock Kit Installation Instructions

Repeat Steps 2 through 8 for the negative (brown) wire from the

battery cable, hooking up the negative cables to the negative (-)

battery terminal.

Connecting to the Top Battery Terminal

1Remove the battery clamp posts from the vehicle battery

terminals.

2Replace the battery clamp posts removed in Step 1 with 5/16"

x1-1/2" posts and nut furnished in the installation kit.

Tighten nut securely.

3Slip a 3/8" washer onto the extended end of each battery

clamp bolt.

4Slide the positive (red wire) fuse link terminal ring from the

battery cable onto the positive (+) battery clamp bolt.

5Slip a second 3/8" washer onto the battery clamp bolt.

6Thread a second 3/8" nut onto the battery clamp bolt.

7Tighten the nut.

Because electrical energy from vehicle batteries can

harm equipment and people, it is very important to

make sure that you make the correct cable to

battery connections.

Battery

Positive battery post

Positive battery cable

Fuse link

Brown wire (negative)

Power cable

Red wire (positive)

Batttery terminal

post (positive)

Nut

Washers

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