Interroll PC 6000-3 A Bedienungsanleitung

INSPIRED BY EFFICIENCY

IEC / EN 60947

IP54

3x400VAC/ 3A,24VDC /2AIn:

www.interroll.com

Germany

–

Hückelhoven

41836

GmbH

Trommelmotoren

Interroll

36/2017

000001234

1112827

User Manual

Interroll Pallet Control

PC 6000 – 3 A

PC 6000 – 10 A

Version 2 (02/2020) en

Translation of original operating instructions

Manufacturer

Interroll Trommelmotoren GmbH

Opelstr. 3

41836 Hueckelhoven/Baal

Germany

Phone: +49 2433 44 610

www.interroll.com

Contents

We strive for the information presented to be correct, up to date and complete. We have

carefully worked out the contents of this document. However, we assume no liability for

the information. We expressly deny any liability for damages or consequential damages

that are connected in any form with the use of this document. We reserve the right to

change the documented products and product information at any time.

Texts, images, graphics and the like as well as their arrangement are protected by

of any part or the entire content of the document in any form is prohibited. This

document is intended exclusively for information purposes and for intended use and does

not authorize replicating the respective products. All signs contained in this document

(registered trademarks, such as logos and business designations) are the property of

Interroll Trommelmotoren GmbH or third parties and may not be used, copied or

distributed without prior written consent.

Version 2 (02/2020) en

Translation of original operating instructions

Interroll Pallet Control PC 6000

Version 2 (02/2020) en

Translation of original operating instructions

Table of contents

Introduction............................................................................................................................ 5

Information about the manual.............................................................................................................. 5

Contents............................................................................................................................................... 5

The manual is part of the product................................................................................................ 5

Warning notices in this manual ............................................................................................................ 5

Symbols....................................................................................................................................................... 6

Safety ..................................................................................................................................... 7

State of the art.......................................................................................................................................... 7

Intended use .............................................................................................................................................. 7

Unintended use ......................................................................................................................................... 7

Personnel qualification ............................................................................................................................ 8

Operators ........................................................................................................................................... 8

Qualified person ............................................................................................................................... 8

Electricians........................................................................................................................................... 8

Dangers....................................................................................................................................................... 8

Bodily injury ........................................................................................................................................ 8

Electricity.............................................................................................................................................. 8

Working environment ...................................................................................................................... 8

Faults during operation ................................................................................................................... 8

Maintenance....................................................................................................................................... 9

Accidental motor start ..................................................................................................................... 9

Interfaces to other devices..................................................................................................................... 9

Operating modes..................................................................................................................................... 9

Normal mode..................................................................................................................................... 9

Special mode...................................................................................................................................... 9

Product information.............................................................................................................. 10

Product description .................................................................................................................................. 10

Overview of the functions...................................................................................................................... 11

Structure ..................................................................................................................................................... 11

Internal connections................................................................................................................................. 12

Scope of delivery ..................................................................................................................................... 12

Type plate PC 6000 3 A........................................................................................................................ 13

Type plate PC 6000 10 A ..................................................................................................................... 13

Technical Data........................................................................................................................................... 14

Dimensions.................................................................................................................................................. 15

Transport and storage .......................................................................................................... 16

Transport..................................................................................................................................................... 16

Storage ....................................................................................................................................................... 16

Interroll Pallet Control PC 6000

Table of contents

4 Version 2 (02/2020) en

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Assembly and installation ................................................................................................... 17

Warning notices for installation............................................................................................................ 17

Installation .................................................................................................................................................. 17

Warning notices concerning the electrical installation................................................................... 18

Electrical installation ................................................................................................................................ 19

Replacing fuses................................................................................................................................... 20

X1 and X2: Outputs for 400 V line voltage and motors....................................................... 21

X3 and X4: Control inputs .............................................................................................................. 22

Initial startup and operation................................................................................................ 24

Checks before the initial startup .......................................................................................................... 24

Start ............................................................................................................................................................. 24

Startup characteristics............................................................................................................................. 25

Parameter sets........................................................................................................................................... 25

Current measurement ............................................................................................................................. 25

Temperature sensor ................................................................................................................................. 25

LED indicators............................................................................................................................................ 26

Configuration options ............................................................................................................................. 26

Configuration via USB..................................................................................................................... 26

Configuration with the magnetic sensor..................................................................................... 30

Operation................................................................................................................................................... 32

Checks before each startup ........................................................................................................... 32

Start ...................................................................................................................................................... 32

Stop....................................................................................................................................................... 32

Maintenance and cleaning.................................................................................................. 33

Warning notices concerning maintenance and cleaning............................................................... 33

Maintenance.............................................................................................................................................. 33

Checking the Pallet Control ............................................................................................................ 33

Replacing the Pallet Control ........................................................................................................... 33

Cleaning...................................................................................................................................................... 33

Decommissioning and disposal .......................................................................................... 34

Shutdown.................................................................................................................................................... 34

Disposal....................................................................................................................................................... 34

Troubleshooting..................................................................................................................... 35

Meaning of the LEDs ............................................................................................................................... 35

Error signaling........................................................................................................................................... 36

Appendix ............................................................................................................................... 38

Declaration of Conformity..................................................................................................................... 38

Interroll Pallet Control PC 6000

Version 2 (02/2020) en

Translation of original operating instructions

Introduction

Information about the manual

The following Pallet Control types are described in these operating instructions:

• Interroll Pallet Control PC 6000 max. 3 A

• Interroll Pallet Control PC 6000 max. 10 A

In the rest of this document, the designations "PC 6000" or "control system" will be used as an

alternative. For Pallet Drives and gear motors, the designation "drive" will be used as an

alternative.

Contents This instruction manual contains important notes and information about the various operating

phases of the Pallet Control.

The instruction manual describes the product as it is delivered by Interroll.

In addition to this instruction manual, special contractual agreements and technical documents

apply to special versions.

The manual is

part of the product

4For trouble-free, safe operation and compliance with possible warranty claims, read the

manual first and follow the instructions.

4Keep the manual close to the product.

4Pass the manual on to any subsequent operator or owner.

4NOTICE! The manufacturer does not accept any liability for faults or defects due to

non-observance of this instruction manual.

4If you have any questions after reading the operating instructions, please contact the Interroll

customer service. Contact persons close to you can be found on the Internet under

www.interroll.com/contact.

Warning notices in this manual

Warning notices refer to risks that may arise while using the product. They are structured

according to the following model:

DANGER

Nature and source of the hazard

Possible consequence of not observing the warning

4Information about how to prevent the hazard.

Interroll Pallet Control PC 6000

Introduction

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Warning notices are available in four danger levels identified by their signal word. Signal words

identify the type and severity of the consequences of a danger if the measures for prevention

are not followed:

Signal word Meaning

DANGER Identifies a danger with high risk that will result in death or serious injury if it

is not avoided.

WARNING Identifies a danger with medium risk that could result in death or serious

injury if it is not avoided.

CAUTION Identifies a danger with low risk that could result in minor or medium injury

if it is not avoided.

NOTICE Identifies a danger that results in property damage.

Symbols

This symbol marks useful and important information.

This symbol represents general safety-related information.

This symbol represents safety-related information in conjunction with electrical voltage.

This symbol refers to "Conformité Européenne".

Requirement:

RThis symbol represents a prerequisite to be met prior to installation and maintenance work.

4This symbol marks the steps to be carried out.

• This symbol refers to listings.

Interroll Pallet Control PC 6000

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Safety

State of the art

The Pallet Control is constructed in compliance with applicable standards and the state of the art

and is safe to operate when delivered.

Disregarding the notices in these installation and operating instructions may lead to life-

threatening injuries!

4Carefully read the installation and operating instructions and follow their content.

4Observe local accident prevention regulations and general safety regulations that apply in

the area of use.

Intended use

Pallet Control may only be used for industrial applications and in an industrial environment to

control one or two Interroll Pallet Drives or gear motors.

Pallet Control must be integrated into a conveyor module or conveyor system. Any other use is

considered inappropriate.

Any modifications that affect the safety of the product are not permitted.

The product may only be operated within the defined operating limits.

Applications outside these limits require the approval of Interroll.

Unintended use

Any use beyond the intended use is considered inappropriate or, if required, must be authorized

by Interroll Trommelmotoren GmbH.

Installation in rooms in which materials can create explosive or dusty atmospheres as well as use

in the medical-pharmaceutical sector is prohibited.

Installation in unprotected rooms exposed to the weather or in areas where the technology

deteriorates and can fail due to the prevailing climatic conditions is considered unintended use.

Use of the PC 6000 is not intended for private end customers! Use in a residential area is

prohibited without additional assessment and without the use of EMC protective measures that

have been adapted accordingly!

Use as a safety-related component or for performing safety-related functions is prohibited.

Interroll Pallet Control PC 6000

Safety

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Personnel qualification

Unqualified personnel cannot recognize risks and, as a result, is subject to greater dangers.

4Authorize only qualified personnel to perform the activities described in these instructions.

4The operating company must ensure that personnel follow locally applicable regulations and

rules about safety and hazards while working.

The following target groups are addressed in these instructions:

Operators Operators have been instructed in the operation and cleaning of the product, and follow the

safety guidelines.

Qualified person A specialist is a person who, based on his relevant technical training, education and experience,

is capable of detecting risks and avoiding dangers that could occur during the use of the

product.

Electricians An electrician has technical training and, based on his or her knowledge and experience, as well

as knowledge of relevant provisions, is capable of properly performing work on electrical

equipment. He or she can independently recognize potential dangers and avoid personal injury

and property damage from electrical voltage.

In principle, all work on electrical equipment may be performed only by a trained electrician.

Dangers

The following list provides information about the various types of danger or damage that may

occur while working with the Pallet Control.

Bodily injury 4Work on the device must be performed only by authorized electricians in accordance with

applicable regulations.

4Before using the product, ensure that no unauthorized personnel is in the vicinity of the

conveyor.

Electricity 4Only perform installation and maintenance work when powered down.

4Before working on the device, ensure that both voltages (400 V AC and 24 V DC) have

been switched off. DANGER! 400 V could be applied even though the LEDs are not

lit. This occurs if only the 24 V DC control voltage was switched off and the power

supply voltage continues to be applied.

4Secure the device against inadvertent activation.

Working environment 4Do not use the product in explosive environments.

4Remove material that is not required and unnecessary objects from the workspace.

Faults during operation 4Regularly check the product for visible damage.

4If you notice smoke, switch off the power immediately and ensure that it cannot be switched

on again accidentally.

4Immediately contact an electrician and have that person determine the cause of the fault.

Interroll Pallet Control PC 6000

Safety

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Translation of original operating instructions

Maintenance 4Because the product does not require maintenance, you only need to inspect all components

regularly for visible damage and check that all cables and screws are firmly in place.

Accidental motor start 4Ensure that a connected motor cannot start accidentally, particularly for assembly,

maintenance work and troubleshooting.

Interfaces to other devices

By installing the Pallet Control in a conveyor module, danger zones may arise. These danger

zones are not part of these operating instructions and must be analyzed during design, setup

and startup of the complete system.

4After installing the Pallet Control in a conveyor module, check the complete system for

potential new danger zones switching on the conveyor.

Operating modes

Normal mode Operation of the installed device at the end customer's as a component in a conveyor in a

complete system.

Special mode Special operation refers to all operating modes that are required to guarantee and maintain

regular operation.

Special operating mode Explanation Comment

Transport/storage Loading and unloading, transport and storage -

Assembly/initial startup Installation at the end customer and performing the test run -

Cleaning External cleaning without removing protective devices When powered down

Maintenance/repairs Maintenance and inspection tasks When powered down

Troubleshooting Troubleshooting in the event of a fault -

Fault elimination Eliminating the fault When powered down

Decommissioning Removal from the complete system When powered down

Disposal Removal from the complete system and disassembly When powered down

Interroll Pallet Control PC 6000

10 Version 2 (02/2020) en

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Product information

Product description

Pallet Control is a decentralized control for pallet conveyor systems that allows for operating up

to two Pallet Drives or gear motors. Two versions are available, which differ by the maximum

permissible current. Pallet Control can be controlled as follows:

• via a RollerDrive control system, such as MultiControl

• PLC

• directly via the digital inputs

Pallet Drive

control

system

24VDC

Pallet Control Pallet Drive

Pallet Drive

control

system

24VDC

Pallet Control Gear motors

(400V 3~)

Interroll DriveControl, ConveyorControl,

MultiControl (24VDC)

400V 3~

By combining Pallet Control with a RollerDrive control system, it is possible, among other things,

to implement zero pressure accumulation conveying of pallets. It is also possible to control drives

with integrated brakes.

Various protective mechanisms are integrated, such as analysis of the thermal contact and

overload detection. Error messages are signaled via LEDs that show different flashing patterns

depending on the malfunction.

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