Interroll PF 1100 Bedienungsanleitung

Version 1.0 (Sept. 2014)

FR - Original language

User manual

Interroll Pallet Roller Flow LIFO

PF 1100

Version 1.0 (Sept. 2014)

FR - Original language

Manufacturer

Interroll Dynamic Storage

310, rue du Clair Bocage

Zone d'Activité Beaupuy 2

85000 Mouilleron le Captif

France

Tel. +33 251 37 12 32

Fax +33 157 67 99 71

www.interroll.com

dynamicstorage@interroll.com

Interroll Dynamic Storage holds the copyright on this manual. The manual contains standards,

drawings, and illustrations which may not be disclosed, published, or duplicated, either fully or in

part, nor used for any other purpose than the installation referred to in this manual, without the

prior written consent of Interroll.

Pallet Roller Flow LIFO

Version 1.0 (Sept. 2014)

FR - Original language

Table des matières

About this document

Remarks concerning the use of this manual................................................ 4

Warnings in this document........................................................................... 5

Other symbols.............................................................................................. 5

Safety

General safety instructions .......................................................................... 6

Intended use ................................................................................................ 6

Unintended use............................................................................................ 6

Qualified personnel ...................................................................................... 7

Risks ............................................................................................................ 7

Information about the product

Product description ...................................................................................... 8

Components................................................................................................. 8

Technical characteristics of the Pallet Roller Flow LIFO.............................. 9

Transportation and storage

Transportation............................................................................................ 11

Storage ...................................................................................................... 11

Assembly and installation

Warnings concerning assembly ................................................................. 12

Assembly rules........................................................................................... 13

Lane assembly........................................................................................... 16

Step 1 - Assembly of the test bay .............................................................. 16

Step 2 – Lane test...................................................................................... 33

Step 3 - Lane assembly ............................................................................. 39

Commissioning and operation

Warnings concerning operations ............................................................... 40

Checks before the initial start-up ............................................................... 41

Forklift requirements .................................................................................. 41

Loading and unloading methods................................................................ 42

Operation ................................................................................................... 42

What to do in case of an accident or failure............................................... 49

Cleaning, maintenance and repair

Cleaning..................................................................................................... 50

Remark in case of maintenance and repair ............................................... 50

Using a maintenance pallet........................................................................ 52

List of maintenance and inspection operations.......................................... 53

Troubleshooting

In the event of a failure .............................................................................. 56

Troubleshooting ......................................................................................... 56

Disabling and discarding

Waste disposal........................................................................................... 58

Appendix

Identification of kits and spare parts on the modules................................. 59

Pallet Roller Flow LIFO

About this document

4Version 1.0 (Sept. 2014)

FR - Original language

About this document

Remarks concerning the use of this manual

Manual contents This manual provides remarks and important information about the various oper-

ating phases of the Pallet Roller Flow:

• Transport, assembly and start-up

• Safe operation, maintenance, troubleshooting, waste disposal

Validity of the operating

instructions The operating instructions describe Pallet Roller Flow at the time of its delivery by

Interroll.

In the event of an installation involving non-standard containers or contents, specif-

ic recommendations, specific operations modes and all contractual documents are

provided along with this manual.

This manual is an integral part

of the product • To ensure safe, reliable operation and to benefit from the guarantee, before us-

ing the Pallet Roller Flowyou must follow the recommendations in this manual

and the data in the order confirmation.

• Keep this manual close to the Pallet Roller Flow.

• Transmit the operating instructions to all operators or subsequent users

Pallet Roller Flow.

• Interroll shall not be held responsible for damages or failures which may result

from ignoring the recommendations in this manual.

• Contact Interroll Customer Service if you have any questions after reading this

manual. The last page lists the details of the person to contact in your country.

Pallet Roller Flow LIFO

About this document 5

Version 1.0 (Sept. 2014)

FR - Original language

Warnings in this document

The warnings in this document inform us of the inherent dangers while using

Pallet Roller Flow. You will find the concerned warnings in the chapter Safety,

page 6, and at the beginning of each chapter.

The warnings have three levels. You will recognise the following keywords:

• Danger

• Warning

• Caution

Configuration of a warning

Other symbols

This symbol draws the attention to a comment relating to safety.

This symbol draws the attention to important information.

This symbol draws the attention to an action to be executed.

Keyword Meaning

Danger Warns about a directly threatening danger, which, if not

avoided, results in death or serious bodily injury.

Warning Warns about a directly threatening danger, which, if not

avoided, may result in death or serious bodily injury.

Caution Warns about a directly threatening danger, which, if not

avoided, could result in minor injuries.

Danger

You find here the type and source of the danger

You see here the possible consequences of a failure to observe

the warning.

►You see here the measures enabling to neutralize the danger.

Recommendation

This warning draws the attention to possible material

damage

►You see here the measures enabling to avoid this material

damage.

►

Pallet Roller Flow LIFO

Safety

6Version 1.0 (Sept. 2014)

FR - Original language

Safety

General safety instructions

Pallet Roller Flow even if assembled by the rule book may present certain dan-

gers when used:

• Risks of physical injury or death to the user or bystanders

• Damage caused to Pallet Roller Flow or to other material goods

Disregarding the warnings in this manual may lead to serious injury or even death.

►Please read the operating instructions carefully and respect the safety instruc-

tions.

►The use of Pallet Roller Flow must be entrusted to personnel qualified and

trained in the product, considering the following.

►Always keep this manual at hand and make it accessible to all personnel.

►Always comply with the relevant national safety regulations in your company.

►Contact Interroll Customer Service if you have any questions after reading this

manual. The last page lists the details of the person to contact in your country.

Intended use

The Pallet Roller Flow is reserved exclusively for industrial use and in suitable en-

vironments. The installed lanes are intended for dynamic (gravity-based) storage

only of foreseen and previously approved isolated loads. They are reserved ex-

clusively for storing referenced or standardised containers.

Any other use is considered inappropriate.

The installation configurations must be applied. They are defined in the order con-

firmation and in this manual. All other changes concerning the components and

their location in the lane are not authorised.

To load and unload containers in the lanes, a suitable forklift must be used. This

forklift must meet all the following functions:

• inclinable upright or forks or not according to the provisions in the order confir-

mation

• upright height adapted to the rack height

Comply with the maximum loads recommended by the rack manufacturer and indi-

cated on the load plate. The content must not exceed the maximum load specified

by the container supplier or by the standards.

Unintended use

The Pallet Roller Flow may not be used to transport people, bulk products, or

small parts.

The applications not compliant with the intended use of the Pallet Roller Flow re-

quire prior written approval from the Interroll.

Pallet Roller Flow LIFO

Safety 7

Version 1.0 (Sept. 2014)

FR - Original language

Qualified personnel

Qualified personnel are persons who read and understand this manual, and tak-

ing national regulations into account, can completely execute incidental work.

The use of Pallet Roller Flow must be entrusted to personnel qualified and trained

in the product, considering the following:

• The relevant manuals and diagrams

• Safety instructions of the operating instructions

• Prescriptions and provisions specific to the installation, see Assembly and in-

stallation, page 12

• The current legislation relating to occupational safety and accident prevention

Risks

You will find below information relating to various types of hazards or damage likely

to occur, when installing and using the Pallet Roller Flow.

Personal injury ►The equipment may be used by qualified personnel only, in any of its operations

modes.

►Respect the technical data described in the offer and the order confirmation.

►Respect the installation and operating instructions.

►Use only suitable handling equipment.

►Check and maintain the installation regularly.

►Make sure that no one walks or stands underneath loads, or in the loading or

unloading zones of the dynamic storage lane. Take the necessary measures to

prevent the presence of personnel inside the lanes. .

►Ensure that the loading/unloading aisle is sufficiently lit so as not to hamper the

handling operation.

Risk of injury : do not walk on the side profiles of the modules, or on the rollers with-

out using a safety harness.

Rotating parts ►Wear appropriate work clothes and Personal Protective Equipment (safety foot-

wear, gloves, leggings, etc.)

►Tie long hair or wear a mob-cap.

►Do not wear jewellery such as necklaces or bracelets.

►Do not walk on the rollers.

►Only maintenance personnel is authorised to enter the lanes, and only in com-

pliance with current safety standards.

Pallet Roller Flow LIFO

Information about the product

8Version 1.0 (Sept. 2014)

FR - Original language

Information about the product

Product description

The Pallet Roller Flow is a dynamic storage system for heavy loads. It ensures

the controlled descent of pallets.

In LIFO configuration, the pallets are loaded and unloaded on the same side.

Components

(1) Lane end stop

(2) Front angle beam 

(not provided by Interroll)

(3) LIFO speed controller

(4) Side profile

(5) Handling rollers

(6) Cross-tie

(7) Rear angle beam 

(not provided by Interroll)

(8) Rear stop

(9) Rear module

(10) Intermediate module

(11) Front module

Pallet Roller Flow LIFO

Information about the product 9

Version 1.0 (Sept. 2014)

FR - Original language

Technical characteristics of the Pallet Roller Flow LIFO

Gravity-based system

Atmospheric conditions

Load 60 to 1,250 kg per pallet

Maximum deceleration 1 m/sec.2

Slope Specified in the order confirmation

Generally recommended slope: 4 %

Types of pallets handled by the In-

terroll system

• Standardised EUR EPAL pallet 800

mm x 1200 mm (W X D), see "Intend-

ed use", page 6

• Standardised EUR EPAL pallet 1000

mm x 1200 mm (W X D)

• Standardised GKN CHEP pallet 1000

mm x 1200 mm (W X D)

• The loads must be stable and uni-

formly spread in their container

• Other containers: please contact In-

terroll.

Forklifts Specified in the order confirmation

Ambient tem-

perature

in operation -30 °C to +45 °C

of the assembly -30 °C to +45 °C

for transportation

and storage

- 30 °C to +80 °C

Humidity Up to max. 90%, without condensation

Environment The Pallet Roller Flow is not suitable for use in an environ-

ment presenting the following risks:

• Oxidisation (either atmospheric or via chemical attacks)

• Projection

• Decomposition

• Vibration

• Explosion

• Radioactive radiation

• Electromagnetic radiation

Exceptions are possible: please contact Interroll.

Pallet Roller Flow LIFO

Information about the product

10 Version 1.0 (Sept. 2014)

FR - Original language

Load contents The contents of the loads and their containers must not:

• Oxidise

• Corrode

• Decompose

• Block the lane's components

• Pollute steel and plastic components

• Prevent correct operation of any mechanisms

Pallet Roller Flow must not be used in direct contact with food products.

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