Intertec Data Systems SL QUADRATHERM DE.A Bedienungsanleitung

Operating Instructions

SL QUADRATHERM DE.A

HOM180629771Ien-3 • 11/02/2020

www.intertec.info

Page 2 / 8 HOM180629771Ien-3

INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · +49 9445 9532-0 · [email protected]

Table of contents

1 General ....................................................................................................................................................................3

2 Use ...........................................................................................................................................................................3

3 Explanation of symbols for warnings and signal words .................................................................................... 3

4 Safety information ..................................................................................................................................................3

5 Technical Data ........................................................................................................................................................4

6 Installation...............................................................................................................................................................4

7 Connection..............................................................................................................................................................5

8 Commissioning.......................................................................................................................................................6

9 Maintenance............................................................................................................................................................6

10 Troubleshooting .....................................................................................................................................................7

11 Deinstallation .........................................................................................................................................................7

12 Disposal...................................................................................................................................................................7

13 Declaration of Conformity ..................................................................................................................................... 7

14 Further information and service ........................................................................................................................... 8

www.intertec.info

Operating Instructions SL QUADRATHERM DE.A

HOM180629771Ien-3 Page 3 / 8

INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · +49 9445 9532-0 · [email protected]

1 General

These operating instructions describe the safe and

proper way to work with the device. The safety informa-

tion and instructions given as well as the local accident

prevention regulations and general safety regulations

valid in the area of application must be complied with.

These instructions are a constituent part of the instru-

ment and need to be kept in the immediate vicinity of the

device accessible to personnel at all times.

Before starting any work, the operating instructions

should be read in full.

2 Use

The SL..THERM heaters are manufactured according to

Directive from Ministry of Employment and Labor No.

2016-54 and are licensed for direct heating through

flange-mounting (conduction) or for room heating (con-

vection) in Ex-zone 1 and Zone 2 for instrument categor-

ies G/ D in temperature classes T3 to T6. You will find

the temperature class for your device on the label. See

Technical Data section.

The areas of application are:

• Frost protection

• Condensation protection

• Maintaining temperature

As an option, thermostats can be integrated in the con-

necting cable. If a TAE is used, the respective operating

instructions must be complied with.

Product approval 18-KA4BO-0092X and 18-

KA4BO-0091X with appendices and supplements, as

well as IEC Scheme Certificate IECEX PTB 07.0055X.

See http://www.intertec.info

3 Explanation of symbols for warnings

and signal words

The safety information warns the user about risks and

provide information on how risks can be avoided.

Safety information can be found at the start of the

chapter before the instructions which may lead to a haz-

ardous situation. Additional safety information can be

found at the beginning of this manual.

Safety instructions which must be adhered to are high-

lighted as follows:

DANGER

This sign is warning about an extremely hazardous situ-

ation which, if not heeded, will lead to death or serious ir-

reversible injury.

WARNING

This sign is warning about a hazardous situation which,

if not heeded, may lead to death or serious irreversible

injury.

CAUTION

NOTICE

This sign is warning about a hazardous situation which,

if not heeded, may lead to slight, reversible injury.

NOTICE

NOTE

It is essential to pay attention to this safety advice as you

may otherwise incur material damage.

INFO

Important notes and useful additional information.

4 Safety information

CAUTION

Risk of injury at the rib ends

The sharp edges on the heating ribs may cause injury if

handled incorrectly.

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Operating Instructions SL QUADRATHERM DE.A

Page 4 / 8 HOM180629771Ien-3

INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · +49 9445 9532-0 · [email protected]

CAUTION

Risk of burns from a hot surface

Attainable highest temperatures:

- Max. 160°C with T3 heating systems

- Max. 100°C with T4 heating systems

- Max. 70°C with T5 heating systems

- Max. 50°C with T6 heating systems

Do not touch device during operation! Before working on

the device, allow it to cool down first.

5 Technical Data

Protection class IP66/IP68 1bar/30min

Rated voltage 110 to 250 V AC or DC

Permitted operating voltage 110 to 265 V

Rated current (in compli-

ance with VDE 0298)

max 10 A

Ambient temperature - 60 to + 60°C

Max. permitted operating

temperature

- 60 to + 80°C

Switching capacity of fault

alarm (AM)

10 A / 265 V AC

Connecting cable Silicone hose cable,

notch- and oil resistant, 3

x 1,5 mm²

Connecting cable AM Silicone hose cable,

notch- and oil resistant, 3

x 1,0 mm² Ø8,5 mm

Material Seawater-proof alu-

minium, black anodized

Mean Time Before Failure 50.000 h

Storage temperature - 60 to + 80°C

Profile type "K" Length x

Width x Height

90 x 95 x 30 mm

Profile type "L" Length x

Width x Height

105 x 95 x 30 mm

INFO

You will find the precise technical data for your in-

strument on the label. You will find information on

the heating output on the data sheet.

6 Installation

NOTICE

Carefully remove

When removing from the packaging and during trans-

port, the connection line must not be stressed or bent.

Free convection may not be impeded. You will find the

minimum distances and installation position in the follow-

ing figure.

The label needs to remain legible.

Please make sure that the absolute heat transfer coeffi-

cient of the surrounding housing is not smaller than 0.5

W/K.

To ensure operational safety, the heater must operate

under temperature conditions which will NOT exceed the

trigger temperature of the limiter.

The operating temperatures must be adhered to.

The connection cable must be permanently installed up

to the inlet into the on-site junction box, taking the per-

missible bending radius = 5 x outer diameter into consid-

eration.

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Operating Instructions SL QUADRATHERM DE.A

HOM180629771Ien-3 Page 5 / 8

INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · +49 9445 9532-0 · [email protected]

Illustration1: Installation example QUADRATHERM with TAE

or TS with clearance

Additional installation material, such as rails or panels

and also junction boxes, are not included in the standard

scope of delivery (see Installation accessories) and must

be ordered additionally.

7 Connection

INFO

The device may only be connected up and secured by a

trained person, taking into account the "rated voltage"

and "rated current" specified on the nameplate.

Where operating voltage = measured voltage (rated

voltage), then the heater is at its rated output. Mains

voltage fluctuations up to 10 % are then permissible.

Each heater with integrated TS thermostat must be pre-

ceded by a 10 A fuse or a motor protection switch with

short-circuit and thermal quick release (set to 10 A) as

short-circuit protection. When using a heater without in-

tegrated thermostat, the fuse protection can be selected

according to the cross-section of the supply cable.

Additional equipotential bonding is required. The ter-

minal block designated for this purpose has the ground

sign.

ATTENTION:

Never remove the

adapter/ cable gland!

Illustration2: Example heater with KLE connection

CAUTION

NOTICE: Do not remove adapter/ cable connec-

tion to connect up the heater!

This would cause irreversible damage to the heater and

this would mean that the explosion protection can no

longer be warranted.

The illustration may deviate from the heater.

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Operating Instructions SL QUADRATHERM DE.A

Page 6 / 8 HOM180629771Ien-3

INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · +49 9445 9532-0 · [email protected]

Junction

box

Heater

TAE

ye/gn

Option AM

bn=brown bl=blue ye/gn=yellow/green bk=black gy=grey

Illustration3: SL...THERM with TAE

Junction box

Heater

Option AM

ye/gn

bn=brown bu=blue ye/gn=yellow/green bk=black gy=grey

Illustration4: SL...THERM with TS

8 Commissioning

If the heater is installed in accordance with the notes in

the Installation [}Page 4] section and Connection [}

Page 5] sections, then the radiator may be commis-

sioned.

CAUTION

Sufficient heat dissipation must be ensured.

Unauthorized covers must be removed as otherwise

there is the risk of the heater overheating.

The heating circuit is permanently disconnected by a

temperature melt fuse which can't be reset if these in-

stallation instructions are not adhered to.

9 Maintenance

The design of the device does not require any mainten-

ance.

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Operating Instructions SL QUADRATHERM DE.A

HOM180629771Ien-3 Page 7 / 8

INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · +49 9445 9532-0 · [email protected]

Functional and safety test intervals can be freely selec-

ted by the operator in accordance with the applicable

regulations.

Repairs may only be carried out by the manufacturer in

the factory.

All components have to be kept clean and free of dust

and harmful substances that could lead to excessive

temperature rise.

In the dust Ex area, the applicable requirements of KS C

IEC 60079-17 must be complied with.

10 Troubleshooting

If the heater fails, check the installation. Carry out a con-

tinuity test on the heating circuit. Pay attention to the

connection diagram and switching point of the thermo-

stat!

11 Deinstallation

Disassembly may only be carried out by a trained per-

son.

DANGER

Risk of fatal injury from electric current!

If contact is made with live components, there is the risk

of fatal injury.

For this reason, switch off the voltage supply, secure

against being switched on again and check that no more

voltage is present.

Disconnect connection line from the clamps and from the

connection socket, disconnect device from bracket and

remove it.

12 Disposal

Disassemble the components of the product, taking the

applicable local labour protection and environmental reg-

ulations into consideration and make sure that the com-

ponents are recycled:

• Scrap metal

• Send plastic elements to recycling

• Sort other components according to their material

properties and dispose of them.

NOTICE

Environmental damage may be caused if dis-

posed of incorrectly!

Electrical scrap and electronics components are subject

to hazardous waste treatment and must only be dis-

posed of by certified specialists!

The local community authorities or specialist waste dis-

posal companies can provide information on environ-

mentally friendly disposal.

13 Declaration of Conformity

The manufacturer, INTERTEC-Hess GmbH, Raffiner-

iestrasse 8, 93333 Neustadt/Donau, Germany, hereby

declares in sole responsibility that the product

Product / Type designation:

SL QUADRATHERM

complies with the provisions of the following directives

Ministry of Employment and Labor No. 2016-54 complies

with the following standards, harmonized standards,

where appropriate and/or standardized documents:

Ministry of Employment and Labor, appendix 6 of notific-

ation 2016-54

Ministry of Employment and Labor, appendix 7 of notific-

ation 2016-54

Ministry of Employment and Labor, appendix 15 of noti-

fication 2016-54

KS C IEC 61000-6-4:2014

KS C IEC 60529

Marking:

18-KA4BO-0092X

18-KA4BO-0091X

Ex d IIC T6...T3

Ex tb IIIC T85°C, T100°C, T135°C, T200°C

Neustadt, May 14th, 2018

Dipl.-Ing. Martin Hess, Managing Director

www.intertec.info

Operating Instructions SL QUADRATHERM DE.A

Page 8 / 8 HOM180629771Ien-3

INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · +49 9445 9532-0 · [email protected]

14 Further information and service

If the information contained in this instruction manual

should not be sufficient in any way, then INTERTEC

would be glad to be at your disposal to provide further in-

formation and service.

Please contact your INTERTEC contact person or dir-

ectly contact

INTERTEC-Hess GmbH

Raffineriestr. 8

93333 Neustadt/Donau

Germany

Phone: +49 9445 9532-0

e-mail: [email protected]

Website: www.intertec.info

Warranty

The legally defined warranties and warranty periods of

24 months are applicable to our scope of supply and ser-

vices.

You will find more detailed information in the manufac-

turer warranty from INTERTEC for heating systems and

accessories.

These instructions do not claim to take all

designs, options or changes into consid-

eration, even in association with installa-

tion, operation or maintenance. INTER-

TEC does not accept responsibility for

providing information about changes

made retrospectively.

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