Inverter Fusion i-TECH CUT6 Bedienungsanleitung
i-TECH CUT60
Inverter
Plasma Cuer
User Manual
Do not aempt to set up or operate this equipment unl you have read & fully
understood the contents of this manual. If you do not fully understand any of the
instrucons, please contact your supplier for further informaon & advice before
beginning any cung procedure.
Contents
1. General descripon.................................................................................. 1
2. Warranty .................................................................................................. 2
3. Safety........................................................................................................ 2
4. Main parameters...................................................................................... 3
5. Panel structures ....................................................................................... 4
6. Set up & operaon ................................................................................... 6
7. Cauon ..................................................................................................... 9
8. Maintenance ............................................................................................ 9
9. Troubleshoong ..................................................................................... 10
1. General Descripon
The i-TECH CUT60 plasma cuer can be used for the easy and ecient
cung of all types of metal, including carbon steel, stainless steel and
copper.
It is manufactured using advanced inverter technology making it
lightweight and highly portable.
The latest MOFSET technology enhances the reliability of the machine.
High duty cycles enable connuous cung for longer periods.
The arc-starng system uses high frequency DC, enabling an easier,
smoother start.
The smooth output current ensures even cung.
The noise level generated during cung is very low.
The robust casing is rated to IP23.
1
2. Warranty
1. Your i-TECH CUT60 welder is covered by a comprehensive 2 year return-to-base
parts & labour warranty.
2. Improper use, abuse or any aempt to repair the product by an unauthorised
third party will invalidate any warranty claim.
3. Any parts or consumables ed or used in conjuncon with the i-TECH CUT60
which aect the equipment operaon & which are deemed by Inverter Fusion
Ltd to be of inferior quality or not t for that purpose will be regarded as abuse
and will invalidate the warranty claim.
4. The claimant is responsible for all carriage, insurance and transportaon costs in
returning the product to Inverter Fusion Ltd.
5. Upon receipt and inspecon of the product, it will be repaired or replaced at the
discreon of Inverter Fusion Ltd. In the event of a chargeable repair, or a repair
being required that is not considered to be a warranty issue, the claimant will be
contacted for further instrucons.
6. Following the compleon of any authorised warranty claim work, the product
will be returned to the claimant at the cost of Inverter Fusion Ltd (UK only).
3. Safety
There are inherent safety issues whilst using a plasma cuer so please ensure you
read this manual carefully before commencing operaons and follow the safety
guidelines below to protect yourself and others from injury:
1. Whilst cung, ensure that you are working in a well venlated area to avoid
breathing in smoke & fumes.
2. Always wear a suitable protecve mask/helmet, gloves & protecve clothing
whilst operang the machine.
3. Never look at the cung arc when not wearing a mask or helmet.
4. Never touch the workpiece with bare hands whilst it is sll hot.
5. When appropriate use a suitable welding/cung screen or curtain to protect
other people.
6. Do not operate the cuer near ammable materials or combusble liquids or
gases.
7. Ensure the earth return is connected appropriately to prevent danger of electric
shock.
8. Never touch moving parts on the machine such as the fan, and ensure all doors,
panels and covers are closed and in place during operaon.
9. Magnec elds produced during operaon may aect cardiac pacemakers
— pacemaker users should consult a doctor before using the plasma cuer. 2
4. Main Parameters
Power Voltage Single Phase 240V / 50/60Hz
Input Power Capacity 9 KVA
No—Load Voltage 230 V
Output Current 60 Amps
Output Voltage 120 Volts
Duty Cycle 60%
Burner - Internal Diameter 1.2mm
Power Factor 0.93
Insulaon Class B
Protecon Class IP23
Arc Starng Method HF / Contact
Air Flow 0.25 m3/min
Max Cung Thickness 20mm
Weight 16 kg
Dimensions 480mm x 205mm x 357mm
3
5. Panel Structure
5.1. Front panel
Air Pressure Gauge
Negave Terminal
Power and Temperature
indicator LEDs
Posive Terminal
4
Current Seng Control
Torch Switch Plug Terminal
Post Air Time Control
5
Earth Return
Torch
Torch Switch Cable/
Input
Safety Sleeve
Regulator
connecon
5.2. Back panel
5.3 i-TECH CUT60 with leads
Power Input
Air Input
Power Switch
Water trap
6. Set Up & Operaon
Please ensure you follow these instrucons whilst seng up your i-TECH CUT60:
6.1. Power cable connecon
Connect the power input lead to a suitable 240v single phase plug.
NOTE: If a longer mains cable is required please contact your supplier for
specicaons, as resistance from unsuitable addional cabling will aect cung
performance.
6.2. Set Up
NOTE: The equipment MUST be o and disconnected from the power supply when
being set up and/or checked.
6.2.1. Cung Torch Assembly
1. Connect the brass ng on the cung torch to the negave output terminal on
the front panel and cover with the safety sleeve.
2. Tighten clockwise to avoid air leakage.
3. Connect the switch plug of the cung torch to the 2-pin socket on the front
panel of the machine. Aach the cung torch to the electrode, and t the
nozzle and the safety cap to the torch.
6.2.2. Earth Return
1. Connect the Earth Return to the posive output terminal on the front panel.
6.2.3. Air Regulator Installaon
1. Connect the air hose from the compressor to the AIR IN point on the back of
the machine. Connect the OUT hose tail on the regulator to the hose tail on
the back of the machine.
2. Connect the orange pipe from the back of the machine to the regulator.
3. The air pressure should be set to between 4.5 and 5 bar.
4. Ensure that the water trap is emped regularly and does not become over-
full.
6
6.3. Start Up and Operaon
6.3.1. Start Up
1. Switch on the power using the switch on the back panel. The LED power
indicator will light up.
2. Set the pressure to the required value. The correct output pressure is crical
both to the cung performance and to opmise the machine’s lifespan.
3. Clamp the Earth Return to the work piece or to a metal workbench.
4. Depress the trigger on the cung torch in order to check that air is released
from the nozzle.
5. Set level of current according to the thickness and material type of the work
piece.
6.3.2. Operaon
1. Apply the torch nozzle to the work piece, and press the trigger to start the arc.
Keeping the nozzle in contact with the work piece, start the cung operaon.
2. NOTE: If the plasma arc does not start on contact, check the connecons on the
electrode and nozzle.
3. Perform the cung operaon at an even speed, keeping the trigger depressed
throughout.
4. To stop cung, gradually reduce the cung speed, and then release the trigger.
5. Any molten residue on the nozzle should be removed promptly.
6.4. Replacement of Electrode and Nozzle
In order to prevent damage to the machine, the electrode and nozzle should be
replaced if:
1. The nozzle becomes distorted.
2. A decline in cung speed is experienced .
3. There is diculty starng the arc, even aer connecons have been checked.
4. The cung trace becomes irregular.
IMPORTANT: Ensure the machine is switched o before replacing the electrode or
nozzle.
7
7. Cauon
7.1. Working environment
1. Plasma cung should be carried out in a relavely dry environment with a
humidity of 90% or less.
2. The temperature of the working environment should be -10°C to +40°C.
3. Avoid using the machine in the open air unless sheltered from sunlight and rain,
and never let rain or water inltrate the machine.
4. Avoid plasma cung in dusty areas or where corrosive chemical gases are
present.
5. Avoid using the Plasma Cuer in environments with a strong airow.
7.2. Venlaon
The i-TECH CUT60 contains an inner fan which cools it eecvely, enabling it to
work steadily for longer periods. To enable the fan to work eciently, always
ensure that the louvers on the front panel are uncovered and unblocked and that
the minimum distance between the machine and other objects is 30cm.
7.3. Overheang protecon
If the machine has become overheated because of connuous cung for long
periods the temperature LED will light up and the overheat protecon system will
begin working, causing the machine to stop operang. If this occurs there is no
need to restart the machine — once it has cooled down the LED will go out and
cung can recommence.
8. Maintenance
1. Always use and store your i-TECH CUT60 in a clean, dry environment.
2. Regularly check that the cables and leads are in good condion.
3. Regularly check that the air hose is in good condion and has no cracks.
8
WARNING
Improper use, abuse or any aempt to repair the product by an unauthorised
third party will invalidate any warranty claim.
Any parts or consumables ed or used in conjuncon with the i-TECH CUT60
which aect the equipment operaon & which are deemed by Inverter Fusion
Ltd to be of inferior quality or not t for that purpose will be regarded as abuse
and will invalidate the warranty claim.
9. Troubleshoong
9
PROBLEM CAUSE SOLUTION
Torch will not come
on
Power switch OFF
Work piece Earth Clamp not aached
If ame appears more green than usual,
air supply may be compromised.
Turn power switch to ON posion
Aach to work piece or to steel table,
with workpiece securely clamped to
table.
Check air supply
Sparks are shoong
upwards instead of
down through the
material.
Plasma torch is not piercing material
Material may not be earthed properly
Travel speed too fast
Torch may be too far away from the
work piece
Increase current
Check earth return connecons
Reduce speed
Touch torch to work piece
Beginning of cut not
completely pierced
Possible connecon problem Check all connecons
Dross build-up on
parts of cuts
Tool/Material building up heat
Cung speed too low or current too
high
Worn torch parts
Allow material to cool then connue
cut
Increase speed and/or reduce current
unl dross is reduced to a minimum
Inspect and repair or replace worn
parts
Arc stops while
cung
Cung speed too slow
Torch is too high, away from material
Worn torch parts
Work piece Earth cable disconnected
Increase speed unl problem solved
Touch torch to work piece
Inspect and repair/replace worn parts
Connect work piece Earth Clamp to
work piece or steel table
Dieses Handbuch passt für folgende Modelle
1
Inhaltsverzeichnis
Andere Inverter Fusion Schweißsystem Handbücher
Inverter Fusion
Inverter Fusion i-TECH MIG150 Bedienungsanleitung
Inverter Fusion
Inverter Fusion MMA 250 Bedienungsanleitung
Inverter Fusion
Inverter Fusion i-TECH AC/DC 250 Bedienungsanleitung
Inverter Fusion
Inverter Fusion PLASMA CUT 40 Bedienungsanleitung
Inverter Fusion
Inverter Fusion FUSION 151 HF Bedienungsanleitung
Inverter Fusion
Inverter Fusion i-TECH MIG250 Bedienungsanleitung
Inverter Fusion
Inverter Fusion TIG160P Bedienungsanleitung
Inverter Fusion
Inverter Fusion i-tech mig350 Bedienungsanleitung
Inverter Fusion
Inverter Fusion 315A Bedienungsanleitung
Beliebte Schweißsystem Handbücher anderer Marken
TAFA
TAFA 30*8B35 Bedienungsanleitung
Lincoln Electric
Lincoln Electric INVERTEC V350-PRO CE Bedienungsanleitung
ESAB
ESAB Buddy Arc 145 Bedienungsanleitung
CIGWELD
CIGWELD 636804 Kurzanleitung
Red-D-Arc
Red-D-Arc DC-400 Bedienungsanleitung
Hobart Welding Products
Hobart Welding Products Spool Gun DP 3035-10 Bedienungsanleitung
