ION BLOCK ROCKER BLUETOOTH Bedienungsanleitung

Confidential ION Audio Service Manual

ION Audio

BLOCK ROCKER (2010)

[iPA06]

Service Manual

Rev. 1

2011.03.08

The information in this document contains privileged and confidential information. It is intended

only for the use of those authorized by ION Audio. If you are not the authorized, intended

recipient, you are hereby notified that any review, dissemination, distribution or duplication of this

document is strictly prohibited. If you are not authorized, please contact ION Audio and destroy

all copies of this document. You may contact ION Audio at [email protected].

ATTENTION!

THIS DOCUMENT CONTAINS SENSITIVE

PROPRIETARY INFORMATION.

ALL RECIPIENTS MUST HAVE A CURRENT

NON-DISCLOSURE AGREEMENT ON FILE

WITH ION AUDIO, LLC.

DO NOT MAKE ILLEGAL

COPIES OF THIS DOCUMENT

Confidential ION Audio Service Manual

PREFACE

This document is intended to assist the service technician in the operation, maintenance and

repair of the ION Audio device. Together with the User Reference Manual, this document

provides a complete description of the functionality and serviceability of the Device. Any

comments or suggestions you may have pertaining to the document are welcome and

encouraged.

READ THIS!

In addition to any purchase price that ION Audio may charge as consideration for ION Audio

selling or otherwise transferring this service manual (“Manual”) to you, if you are not a service and

repair facility (“Service Center”) authorized by ION Audio in writing to be an authorized Service

Center, ION Audio sells or transfers the Manual to you on the following terms and conditions:

Only Service Centers authorized by ION Audio in writing are authorized to perform service and

repairs covered by an ION Audio warranty (if any), and transfer of the Manual to you does not

authorize you to be an authorized Service Center. Therefore, if you perform, or if the Manual

is used to perform, any service or repairs on any ION Audio product or part thereof, any

and all warranties of ION Audio as to that product and any service contract with ION Audio

for that product shall be voided and shall no longer apply for such product, even if your

services or repairs were done in accordance with the Manual.

All service or repairs done by you or with reference to the Manual shall be solely your

responsibility, and ION Audio shall have no liability for any such repairs or service work. All such

service or repairs are performed at the sole risk of the person performing the service or

repairs. You agree that all such work will be performed in a competent, professional and safe

manner at all times and to indemnify and fully hold ION Audio and its successors and assigns

harmless in the event of any failure to so perform.

Your purchase of the Manual shall be for your own ultimate use and shall not be for purposes of

resale or other transfer.

As the owner of the copyright to the Manual, ION Audio does not give you the right to copy the

Manual, and you agree not to copy the Manual without the written authorization of ION Audio.

ION Audio has no obligation to provide to you any correction of, or supplement to, the Manual, or

any new or superseding version thereof.

ION Audio shall have the right to refuse to sell or otherwise transfer repair parts or materials to

you in its sole discretion. You shall not use, sell or otherwise transfer spare or replacement parts

supplied by ION Audio to you (i) to repair or be used in products manufactured for or by third

parties or (ii) to any third parties for any purpose.

You shall not make any warranties or guarantees with respect to the products of ION Audio or the

use thereof on behalf of ION Audio or in your own name.

The foregoing describes the entire understanding related to sale or transfer of the Manual to you,

and no other terms shall apply unless in a writing signed by an authorized representative of ION

Audio.

All Trademarks are property of their respective companies.

Confidential ION Audio Service Manual

WARNINGS

TO REDUCE THE RISK OF ELECTRIC SHOCK OR FIRE, DO NOT EXPOSE

THIS PRODUCT TO WATER OR MOISTURE.

The arrowhead symbol on a lightning flash inside a triangle is

intended to alert the user to the presence of uninsulated "dangerous

voltage" within the enclosed product which may be of sufficient

magnitude to constitute a risk of electric shock to persons.

The exclamation point inside a triangle is intended to alert the user

to the presence of important operating, maintenance and servicing

instructions in the literature which accompanies the product.

REPAIR BY ANY PERSON OR ENTITY OTHER THAN AN AUTHORIZED ION

AUDIO SERVICE CENTER WILL VOID THE ION AUDIO WARRANTY.

PROVISION OF THIS MANUAL DOES NOT AUTHORIZE THE RECIPIENT TO

COMPETE WITH ANY ION AUDIO DISTRIBUTOR OR AUTHORIZED REPAIR

SERVICE CENTER IN THE PROVISION OF REPAIR SERVICES OR TO BE

OR MAKE REPAIRS AS AN AUTHORIZED SERVICE CENTER.

ALL REPAIRS DONE BY ANY ENTITY OTHER THAN AN AUTHORIZED ION

AUDIO SERVICE CENTER SHALL BE SOLELY THE RESPONSIBILITY OF

THAT ENTITY, AND ION AUDIO SHALL HAVE NO LIABILITY TO THAT

ENTITY OR TO ANY OTHER PARTY FOR ANY REPAIRS BY THAT ENTITY.

Regarding the Power Supply Fuse

CAUTION: The product under service may employ the use of a

replaceable fuse. Danger of fire or electrocution if fuse is incorrectly

replaced. Replace with only the same type or equivalent type

recommended by the equipment manufacturer.

Regarding the Internal Battery

CAUTION: The product under service may employ the use of a

internal battery. Danger of explosion if battery is incorrectly

replaced. Replace only with the same or equivalent type

recommended by the manufacturer. Dispose of used batteries

according to the manufacturer's instruction.

Confidential ION Audio Service Manual

Safety Instructions

Carefully read the applicable items of the operating instructions and these safety suggestions

before using this product. Use extra care to follow the warnings written on the product itself and in

the operating instructions. Keep the operating instructions and safety suggestions for reference in

the future.

1. Power Source. The product should only be connected to a power supply which is described

either in the operating instructions or in markings on the product.

2. Power Cord Protection. AC power supply cords should be placed such that no one is likely to

step on the cords and such that nothing will be placed on or against them.

3. Periods of Non-use. If the product is not used for any significant period of time, the product's

AC power supply cord should be unplugged from the AC outlet.

4. Foreign Objects and Liquids. Take care not to allow liquids to spill or objects to fall into any

openings of the product.

5. Water or Moisture. The product should not be used near any water or in moisture.

6. Heat. Do not place the product near heat sources such as stoves, heat registers, radiators or

other heat producing equipment.

7. Ventilation. When installing the product, make sure that the product has adequate

ventilation. Improperly ventilating the product may cause overheating, which may damage the

product.

8. Mounting. The product should only be used with a rack which the manufacturer

recommends. The combination of the product and rack should be moved carefully. Quick

movements, excessive force or uneven surfaces may overturn the combination which may

damage the product and rack combination.

9. Cleaning. The product should only be cleaned as the manufacturer recommends.

10. Service. The user should only attempt the limited service or upkeep specifically described in

the operating instructions for the user. For any other service required, the product should be

taken to an authorized service center as described in the operating instructions.

11. Damage to the Product. Qualified service personnel should service the unit in certain

situations including without limitation when:

a. Liquid has spilled or objects have fallen into the product,

b. The product is exposed to water or excessive moisture,

c. The AC power supply plug or cord is damaged,

d. The product shows an inappropriate change in performance or does not operate

normally, or

e. The enclosure of the product has been damaged.

Line

No.

Part Number Part Name Spec QTY Location and Notes

1 FR000108 RoHS semi finished

articles:IPA07

IPA07 1

2 16040580 Cable AN-W4154 18#,UL1015,L=350mm（With 3.15A glass tube

fuse

)

1 Battery positive pole to B+

3 16140966 Multi-core Cables 18#,UL1015,350mm,blue 1 Battery positive pole to B-

4 16140116 Multi-core Cables 18#,UL1007,10+350+10mm,brown 1 One end to - of tweeter,the other end to - of

woofer

5 16140115 Multi-core Cables 18#,UL1007,10+350+10mm,black 1 One end to + of tweeter,the other end to + of

woofer

6 17050013 Non-polarity E/C 4.7uF/50V,±20%,-40/+85℃,Φ6*17mm, 1

7 30090009 Strain Relief 2.4*120mm,black 2 cables in cabinet

8 80010007 3/4" Tweeter AN-L107,10W,4ohm,YDG阳-4NbLH 1 Assemble to cabinet

9 80270001 6.5" Combo Speaker AN-LB27001,4Ω,30W,YD166-4XG, 1 Assemble to cabinet

10 21010254 Cabinet DN-X10193,MDF,T=12mm,310*312*232mm,black

PVC,V1.1

11 21090006 Wooden Board DN-X90005,T=12mm,black vinyl,V1.0(battery cover) 1 Cover battery

12 10410110 Grill DN-ME5072,SPCC,269*271mm,T=1.0mm,black

painting,V1.0

1 In the front of cabinet

13 20660001 Plate DN-PC6001,PC,black ,black painting,V1.0 7 Side of cabinet

14 20660002 Plate DN-PC6002,PC,black,black painting,V1.0 4 Side of cabinet

15 10360010 Corner DN-ME1004,35.5*35.5*35.5mm,T=0.8mm,V1.0 8 corners of cabinet

16 30060281 Foam 8*1100*1mm,EVA1030,black,double side adhesive 4 For corner

17 30060095 Foam 10*1000*1mm,EVA1030,sigle side adhesive 3 Battery board,battery,grill ,IPOD dock

18 30060078 Foam 4.5*1000*1.0mm,EVAE1030,sigle side adhesive 1 For IPOD dock

19 20320014 Handle DN-PE2014,ABS,black 2 Sides of Cabinet

20 20300009 Feet Φ28*22.5*11mm, black rubber feet 4 On the bottom of the cabinet

21 70010651 Screw Φ3*12mm,D6mm,nickle plating 24 Assemble corner

22 70010151 Screw Φ3*15mm,D5.5mm,black zinc 12 Assemble rear panel,Assemble speakers

23 70010467 Screw M4*30mm,D8mm,black zinc 4 Assemble battery cover

24 70010678 Screw Φ3*13mm,D5.5mm,black zinc 6 Assemble front cover

BOM

25 70010244 Screw Φ4*18mm,D8mm,black zinc 4 Assemble woofer

26 70010653 Screw Φ3*18mm,D7.5mm,black zinc 4 Assemble feet

27 20020033 Top Cover DN-PC2026,ABS,black ,126*114mm V1.0 1 IPOD Dock

28 20020034 Top Cover DN-PC2027,ABS,black ,46*54mm V1.0 1 IPOD Dock

29 20210089 Knob DN-PN2063,ABS,black ,V1.0 1 IPOD holder

30 20300065 Rubber Gasket DN-PE0024,42*22*1.0mm,black ,single side

adhesive,V1.0

1 IPOD Holder

31 20300033 Rubber Gasket DN-PE0013,V1.0,24*10*1.0mm,black,sigle side adhesive 1 IPOD holder

32 20290009 Bracket PT1104447(YA HORNG) 1 IPOD holder

33 20030050 Bottom Cover DN-PC3038,C21X505-03401G black 1 IPOD Dock

34 70010096 Screw Φ3*8mm,D7.5mm,black zinc 2 Assemble IPOD Holder

35 70010414 Screw Φ2*10mm,D3.5mm,black zinc 2 Assemble bracket of IPOD holder

36 70010232 Screw Φ4*16mm,D8mm,black zinc 14 Assemble handle and IPOD Dock

37 16040574 Cable AN-W4148,2P,18#,UL1015,350mm,red and white 1 Solder to speaker

38 DR000299 RoHS semi finished

articles:IPA07

IPA07 1

39 30010053 Sleeve Φ40*50*0.50mm,UL,black 1 power jack

40 30010018 Sleeve Φ5*10*0.28mm,UL,black 2 Lead of power switch

41 30010046 Sleeve Φ25*40*0.45mm,UL,black 1 selector switch

42 30010044 Sleeve Φ20*54*0.40mm,UL,black 1 Powe switch

43 16140959 Multi-core Cables 1P 20# UL1617 100mm,red 1 Pin 2 of voltage selector switch to N of power

jack

44 16040573 Cable AN-W4147 2P 18# UL1015 200mm, red 1

45 12030031 Rock Switch AN-S331,RF-1003,BB4 1 Rear Panel

46 40010030 Power Jack AN-J0130,HF-301RT2,(0.8T)(3P) with Fuse 1 Rear Panel

47 16060022 Ground Cable AN-W622,18#,UL1015,130mm, 1 power jack

48 90140002 Grounded Label DN-YP002,9mm 1 On the grounding

49 30090009 Strain Relief 2.4*120mm,black 7 cables

50 10100931 Panel DN-MC2245,SPCC,220*167*1.5mm,material,V1.0 1

51 55130001 Panel DN-MC2245,SPCC,T=1.5mm,black painting,V1.0 1

P/N 10160159 Front Panel DN-MC7054,SPCC,T=1.0mm,243*85mm,material,V1.0 1

53 55160001 Front Panel DN-MC7054,SPCC,T=1.0mm,243*85mm,black

painting,V1.0

54 56160004 Front Panel DN-MC7054,SPCC,T=1.0mm,black painting,white

silkscreen,V1.1

55 10530046 Post DN-MB604,M3,M3*15mm,white zinc plating,V1.0 8 amp and power pcb

56 10530050 Post DN-MB6050,M3,L=24mm,V1.0 1 Assemble lamp board

57 30150073 Rubber Gasket black rubber 84.5*32*1mm 1 Transformer

58 70090056 Gasket AN-C90056,Φ12*Φ4.2*1.5mm,steel, black zinc 2 Assemble to transformer

59 70090037 Gasket Φ8*Φ4.2*1.0mm,steel.nickel plating 1 Grounding

60 30060304 Foam fire proofing EVA1030,10*167*2mm,black, sigle side

adhesive, v1.0

2 For Panel

61 30060305 Foam Fire proofing EVA1030,10*200*2mm,Black,sigle side

adhesive,V1.0

2 For Panel

62 70010082 Screw AN-C10082,M3*8mm,D5.5mm,black zinc 4 Assemble Voltage selector switch,Assemble

power charge switch

63 70010062 Screw M3*6mm,D7.5mm, 2 Assemble amp,lamp board

64 70010218 Screw AN-C10218,M4*12mm,D7mm,black zinc 2 Assemble transformer

65 70010110 Screw Φ3*10mm,D5.5mm,black zinc 2 Assemble RCA Jack

66 70010048 Screw AN-C10048,M3*6mm,D5.5mm,black zinc 16 Assemble amp,power board,lamp board

67 70100004 Screw 6-32*9.5mm(3/8inch),D6mm, 1 Grounding

68 70070008 Nut Φ9*6-32*3.6mm,nickle plating 1 Grounding

69 70070028 Nut Φ8*M4*4.5mm,black zinc 2 Assemble transformer

70 16050123 Shield Cable AN-W5121,3P,26#,UL2547,450mm 1 One end to J11,the other end to J4 of power

board

71 20210118 Knob Cap DN-PN2087,ABS,chrome plating,V1.0(9-15-0424) 4 Pot of front panel

72 16050139 Shield Cable AN-W5137,3P,26#,UL2547,330mm 1 one end to J10,the other end to J5B power

charge display board.

73 16010330 Ribbon Wire AN-W19W,3P,22#,UL1007,150mm 1 one end on J2，the other end J1B power

indication board

74 CR001053 RoHS semi finished

articles:IPA07 AMP Board

IPA05 Amp Board 1

75 11110408 MO/R 1/2W,10Ω,±5%,立式,P=5.0mm,feet 4mm 2 R26-27

76 50030027 Metallic Polyester Cap 105,VDC63,±5%,yellow,7.2*11*6 2 C19-20

77 17050005 Non-polarity E/C 1uF/50V,±10%,-40/+85℃,Φ5*11mm,P=2.0mm,black, feet

is 4mm

2 C10,C15

78 17010256 E/C 470uF/25V,±20%,-40/+85℃,Φ8*14mm,P=3.5mm,black,

feet is 4mm

2 C8,C14

79 24100002 Magnetic Bead 9*0.8*3.5mm,±25%,RH03509ST-B246 1 FB1

80 40370098 Male Jack AN-JP410,3961-02,(P=3.96mm,180degree) 1 J3

81 24060073 Magnetic Core Inductance AN-I6067,10uH,3.5A,RIDR1010-100M. 2 L1-2

82 16040575 Cable AN-W4149 4P,22#,UL1007,50mm,red and black 1 Male end solder to J2 of amp board, female

end solder to J3 of power board

83 16050125 Shield Cable AN-W5123,3P,24#,UL2547,50mm 1 male end to J1 of amp board,female end to J5

of power board.

84 CR001054 RoHS semi finished

articles:IPA07 AMP Board

SMT Subassembly

PA07 AMP Board SMT Subassembly 1

85 26020422 PCB IPA05,AMP,FR4 double side board,AN-B20338,green,1

ounce,V1.0

86 14040663 IC TDA8932BT,SOP32,PHILIPS 1 IC1

87 11170001 SMD Resistor 1/8W,0Ω,±5%,0805, 2 R30,R31

88 11170009 SMD Resistor 1/8W,10Ω,±5%,0805 1 R16

89 11170036 SMD Resistor 1/8W,470Ω,±5%,0805 2 R11-12

90 11170059 SMD Resistor 1/8W,4.7KΩ,±5%,0805 2 R28-29

91 11170068 SMD Resistor 1/8W,10KΩ,±5%,0805 1 R4

92 11170083 SMD Resistor 1/8W,39KΩ,±5%,0805 1 R17

93 50050051 SMD Ceramic Cap 102,VDC50,±10%,X7R,0805, 1 C9

94 50050075 SMD Ceramic Cap 104,VDC50,±10%,X7R,0805, 12 C6-7 C11 C13 C17 C24 C26-27 C32-35

95 50050103 SMD Ceramic Cap 153,VDC50,±10%,X7R,0805, 2 C12,C18

96 50050160 SMD Ceramic Cap 471,VDC50,±10%,X7R,0805, 2 C39-40

97 CR001194 RoHS semi finished

articles :IPA07 Preamp

Board

IPA07 Preamp Board 1

98 14040373 IC NJM4558L,SIP8,JRC 4 U1-4

99 14040735 IC LM339N,DIP14,TI 1 U5

100 14040160 IC TL431-A,TO92,HITACHI 1 U6

101 50010021 C/C 33PF,VDC50,±5%,NPO,OD=5mm 1 C13

102 50010029 C/C 47PF,VDC50,±5%,NPO,OD=5mm 2 C5,C7

103 50010041 C/C 101,VDC50,±5%,NPO,OD=5mm 3 C8,C15,C17

104 50010191 C/C 121,VDC100,±5%,NPO,OD=5mm 3 C23-24,C29

105 50010095 C/C 221,VDC50,±5%,NPO,OD=7mm 4 C20,C22,C31,C41

106 50010051 C/C 102,VDC50,±10%,Y5P,OD=5mm 2 C1,C3

107 50010066 C/C 104,VDC50,+80/-20%,Y5VOD=5mm 7 C10-11,C18,C26-27,C32,C38

108 17020032 Mini E/C 10uF/50V,±20%,-40/+85℃,Φ5*7mm,P=2.0mm,black, feet

is 4mm

12 C6,C9, C16,C19, C28,C30,C33-34,C39-

40,C42-43

109 17020004 Mini E/C 0.22uF/50V,±20%,-40/+85℃,Φ4*7mm,P=1.5mm,black,

feet is 4mm

3 C2,C4,C14

110 17020061 Mini E/C 220uF/16V,±20%,-40/+85℃,Φ6.3*7mm,P=2.5mm,black,

feet is 4mm

2 C35,C37

111 17020008 Mini E/C 0.33uF/50V,±20%,-40/+85℃,Φ4*7mm,P=1.5mm,black,

feet is 4mm

2 C21,C25

112 17020049 Mini E/C 47uF/25V,±20%,-40/+85℃,Φ5*7mm,P=2.0mm,black, feet

is 4mm

1 C36

113 17010378 E/C 470uF/16V,±20%,-40/+105℃,Φ8*12mm,P=5mm,black 1 C12

114 15010390 VR AN-V21T,A10K,RA0919GOJ0A-HA1-000,L=15mm 1 VR3

115 15010391 VR AN-V21U,A10K,RA0919NOJ0B-HA1-000 3 VR1-2,VR4

116 40370002 Male Jack AN-JP401,2532-03,(180 degree,P=2.5mm) 1 J7

117 40370047 Male Jack AN-JP404,2533-03,(90 degree,P=2.5mm) 2 J10,J11

118 40370001 Male Jack AN-JP401,HT-2.54-02P-01A 1 J8

119 40370291 Male Jack AN-JP459 2022-05 5P 90 degree P=2.0 1 J5

120 40030051 6.35 Jack AN-J0350,SJ6305-5P 2 J1-2

121 40030013 6.35 Jack AN-J0317,SJ6327A 1 J4

122 16040468 Cable AN-W48W,2P,24#,UL1007,30mm,black and brown 1 Male end to J8,female end to J9

123 16040469 Cable AN-W49L,3P,24#,UL1007,30mm,black,brown and red 1 female end to J7, male end to J6

124 40190098 RCA Jack AN-J1990,RCA-207D 1 J3

125 30090009 Strain Relief 2.4*120mm,black 2 for cable and inductance

126 18040019 LED DIP,Φ3*5,GL-HEG14302 4 LED1-4

127 18040024 LED DIP,Φ3*5,GL-HH14302 1 LED5

128 20260023 LED Tube LEDS-10 1 LED1

129 20260012 LED Tube LED3-23A,Φ4.2*23mm 4 LED2-5

130 40370047 Male Jack AN-JP404,2533-03,(90 degree,P=2.5mm) 2 J1B,J5B

131 30060303 Foam fire proofing

EVA1030,T=25mm,85.75*48*25mm,black,double sides

adhesive,V1.0

1 power charge display board

132 CR001195 RoHS semi finished

articles:IPA07 Preamp

board AI subassembly

IPA07 Preamp board AI subassembly 1

133 26010384 PCB IPA07 PRE,94V0 single board,AN-B10348,green,1

ounce,V1.1

134 11080019 Jumper Φ0.8*5mm 10 JP3,4,9,11,15,18,19,22-24

135 11080022 Jumper Φ0.8*7.5mm 7 JP1,JP8,JP12-13,JP16-17,JP21

136 11080027 Jumper Φ0.8*10mm 2 JP5,JP20

137 11080028 Jumper Φ0.8*12.5mm 1 JP2

138 11080017 Jumper Φ0.6*20mm 1 JP6

139 11080015 Jumper Φ0.6*17.5mm 1 JP7

140 11130018 C/R 1/8W,100Ω,±5%, 3 R34-35,R37

141 11130031 C/R 1/8W,470Ω,±5%, 1 R45

142 11130040 C/R 1/8W,1KΩ,±5%, 4 R12,R32-33,R38

143 11130044 C/R 1/8W,1.5KΩ,±5%, 6 R10-11,R46-49

144 11130053 C/R 1/8W,3.3KΩ,±5%, 2 R22,R27

145 11130059 C/R 1/8W,4.7KΩ,±5%, 8 R8,R14,R18,R28-29,R30-31,R43

146 11130067 C/R 1/8W,10KΩ,±5%, 11 R9,R13,R16,R19-21,R24-25,R36,R41-42

147 11130076 C/R 1/8W,20KΩ,±5%, 6 R1-2,R7,R17,R52-53

148 11130075 C/R 1/8W,18KΩ,±5%, 2 R23,R26

149 11130094 C/R 1/8W,100KΩ,±5%, 2 R50-51

150 11130107 C/R 1/8W,360KΩ,±5%, 1 R15

151 11140227 M/R 1/8W,20KΩ,±1%, 2 R5-6

152 11140130 M/R 1/8W,27KΩ,±1%, 1 R54

153 11140089 M/R 1/8W,4.99KΩ,±1%, 2 R3-4

154 11140225 M/R 1/8W,12KΩ,±1%, 1 R55

155 11140173 M/R 1/8W,180KΩ,±1%, 1 R44

156 11140770 M/R 1/8W,115KΩ,±1%, 1 R40

157 11140228 M/R 1/8W,62KΩ,±1%, 1 R39

158 CR001196 RoHS semi finished

articles:IPA07 power board

IPA07 power board 1

159 18010039 Common Diode AN-D10039,DO-201AD,1N5401 3 D1,D3-4

160 18010110 Common Diode DO-201AD,1N5401 1 D5

161 18010117 Common Diode DO-201AD,1N5822 1 D9

162 18010017 Common Diode AN-D10017,DO-41,1N4004 1 D6

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