IOTA ICE-80 Bedienungsanleitung

IMPORTANT SAFEGUARDS

When using electrical equipment, basic safety precautions should always be followed, including the following:

READ AND FOLLOW ALL SAFETY INSTRUCTIONS

1. CAUTION – To prevent electrical shock, do not mate unit connector until installation is complete and A.C.

power is supplied to the unit.

2. CAUTION – This fixture provides more than one power supply output source. To reduce the risk of

electrical shock, disconnect both normal and emergency sources by turning off the A.C. branch circuit and

by disconnecting the unit connector.

3. CAUTION – This is a sealed unit. The integral, high temperature Ni-Cad battery is not replaceable. Replace

the entire unit when necessary and recycle or dispose of the nickel-cadmium battery properly.

4. The ICE-80 is for use with grounded, UL Listed, damp location rated and enclosed and gasketed fixtures

except in heated air outlets or hazardous locations.

5. The ICE-80 requires an unswitched A.C. power source of either 120 or 277 volts. Properly cap the unused

A.C. lead.

6. Do not mount near gas or electric heaters.

7. The ICE-80 should be mounted in locations and at heights where it will not readily be subjected to tampering

by unauthorized personnel.

8. The ICE-80 is suitable for mounting in the ballast compartment only.

9. The ICE-80 will cold strike and operate

one

28W or 54W T5 or 2´-8´ T8-T12 or

two

2´-4´ T8-T12 instant

start, rapid start, U shape or circline fluorescent lamps, including energy saving and long 4 pin compact

lamps for 90 minutes.

10. The ICE-80 is compatible with most A.C. ballasts (including multiple lamp) as follows:

Magnetic ballasts – either one or two lamp emergency operation.

Electronic ballasts – one lamp emergency operation, consult Customer Service for two lamp emergency

operation wiring diagrams.

11. Suitable for use in damp locations and in enclosed and gasketed fixtures.

12. For use in -18°C minimum, 50°C maximum ambient temperatures.

13. The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition.

14. Do not use this equipment for other than intended use.

15. Install in accordance with the National Electrical Code and local regulations.

16. Installation and servicing should be performed by qualified personnel.

17. Lighting fixture manufacturers, electricians, and end-users need to ensure product system compatibility

before final installation.

SAVE THESE INSTRUCTIONS

ICE-80ICE-80

ICE-80

COLD-WEATHER SERIES D

EMERGENCY

LIGHTING EQUIPMENT

INSTRUCTION MANUAL

THIS UNIT CONTAINS A

RECHARGEABLE NICKEL-

CADMIUM BATTERY. PLEASE

RECYCLE OR DISPOSE OF

PROPERLY.

Page 2

INSTALLATION INSTRUCTIONS

CAUTION: Before installing, make certain the A.C. power is off and the ICE-80 unit connector is disconnected.

1. LAMPS OPERATED

The ICE-80 can be used with most 2′–8′ lamps. Refer to the chart below for the type of lamp(s) operated and the

number of lamps to be operated in emergency mode.

*The 6″violet leads provide the lamp selection option.The unit is shipped from the factory with the leads

disconnected and capped. When used with particular lamp types, violet leads should be connected to one another.

Refer to chart for lamp selection options.

2. MOUNTING THE ICE-80

Remove the ballast channel cover. Mount the ICE-80 in the ballast channel at least 1/2″away from the A.C. ballast(s).

When battery packs are remote mounted, the remote distance can not exceed ½ of the distance from ballast to

lamp specified by the A.C. ballast manufacturer. For example, if the A.C. ballast manufacturer recommends no

more than 25′remote distance, then the battery pack should not exceed 12½′. Under no circumstances should

the battery pack exceed a distance of 50′from the lamp.

3. WIRING

Refer to the wiring diagrams on the back page for the appropriate wiring of lamp(s) and ballast. Install in accordance

with the National Electrical Code and local regulations. For additional wiring diagrams consult Customer Service.

4. INSTALLING THE CHARGE INDICATOR

Recessed Troffer Fixture

– Select a convenient location with proper clearance in the ballast cover and drill or

punch a 7/8″hole (½″knockout). Insert the 7/8″bushing into the hole. Push the plastic tube through the bushing.

Disconnect the leads from the LED housing and route the leads down the platic tube. Reconnect the leads to the

housing, observing the proper polarity (Red/Black or Red lead w/connector to positive (+) red tab). Push the entire

assembly back into the tube until the lens collar rests against the plastic tube. The plastic tube should be adjusted

so that the Charge Indicator is within ¼″of the fixture lens.The Charge Indicator must be visible after installa-

tion. Refer to

Illustration 1

Strip Fixture

– Select a convenient location on the side of the fixture so the Charge Indicator can be seen after

installation. Allow for proper clearance inside the fixture and drill or punch a ½″hole. Disconnect the leads from the

LED housing. Push the LED housing into the 1/2″ hole until it is firmly locked in place. Reconnect the leads,

observing the proper polarity (Red/Black or Red lead w/connector to positive (+) red tab). Refer to

Illustration 2

OPTION

LAMP TYPE EMERGENCY

OPERATION *VIOLET LEADS WIRING

DIAGRAMS

2´-4´ T8/T12 Single & Bipin Pin

5´-8´ T8/T12 Single & Bipin Pin

2´-4´ T8/T12 Single & Bipin Pin

2´-4´ 28W-39W T5

2´-4´ 54W T5

One Lamp

Two Lamp

One Lamp

Connected

Disconnected

Connected

Disconnected

1, 2, 3, 4, 5, 6, 7, 8

1, 2, 3, 5, 6

9, 10

1, 2, 3, 4, 5, 6, 7, 8

6 18W-55W Long Compact One Lamp Disconnected 1, 2, 3, 4, 5, 6, 7, 8

5. INSTALLING THE TEST SWITCH

The test switch should be mounted on the ballast channel cover of a recessed troffer, or on the side of a strip

fixture, preferably adjacent to the charge indicator. Drill or punch a ½″ mounting hole.

7/8" BUSHING

FIXTURE

BALLAST CHANNEL COVER

PLASTIC TUBE

CHARGE INDICATOR

LIGHT

FIXTURE LENS

Illustration 1 Recessed Troffer Fixture

FIXTURE

CHARGE

INDICATOR

LIGHT

(POS LEAD)

RED/BLK OR

RED W/CONNECTOR

WHITE/RED

LEAD

+ RED

Illustration 2 Strip Fixture

ICE-80

OBSERVE PROPER POLARITY

ICE-80

Page 3

BLACK

A.C. BALLAST

HOT A.C. LINE

WHT

WHITE

(120V) BLK

(277V) ORG

TEST SWITCH

COMMON

➀

Select proper voltage lead. Cap unused lead.

➀

WHT/BLK

WALL SWITCH

BLK/ORG

➁

For 120V installation, connect BLK/ORG to BLK.

For 277V installation, cap BLK/ORG.

➁

6. WIRING THE A.C. INPUT

A. The ICE-80 and A.C. ballast

must

be on the same branch circuit.

B. The ICE-80 requires an

unswitched

A.C. power source of either 120 or 277 volts. Select the proper voltage

lead and cap the unused lead.

C. When the ICE-80 is used with a switched fixture, the A.C. input to the ICE-80 must be connected ahead of the

fixture switch. Refer to

Illustration 3

for switched and unswitched fixture wiring diagrams.

NOTE: The ICE-80 will require a maximum power input of 100 watts when the internal heating element is active.

BLACK

A.C. BALLAST

HOT A.C. LINE

WHT

WHITE

(120V) BLK

(277V) ORG

TEST SWITCH

COMMON

➀Select proper voltage lead. Cap unused lead.

➀

WHT/BLK

BLK/ORG

➁

For 120V installation, connect BLK/ORG to BLK.

For 277V installation, cap BLK/ORG.

Illustration 3 Switched Fixture Unswitched Fixture

ICE-80

7. LABELS

Attach the appropriate labels adjacent to the Test Switch and Charge Indicator. Annotate Re-lamping label for

lamp type and wattage. The Caution and the Re-lamping labels must be on the fixture in a readily visible location to

anyone attempting to service the fixture.

8. COMPLETING INSTALLATION

When the installation is complete, switch the A.C. power on and join the ICE-80 unit connector.

OPERATION

Normal Mode – A.C. power is present. The A.C. ballast operates the fluorescent lamp(s) as intended.The ICE-80 is in the

standby charging mode.The Charge Indicator will be lit providing a visual indication that the battery is being charged.

Emergency Mode – The A.C. power fails. The ICE-80 senses the A.C. power failure and automatically switches to the

Emergency Mode

. One or two lamps are illuminated, at reduced output, for a minimum of 90 minutes. When the A.C.

power is restored, the ICE-80 switches the system back to the

Normal Mode

and resumes battery charging. See page 1

of the Instruction Manual.

TESTING & MAINTENANCE

Pressing the Test Switch turns off the light on the Charge Indicator and forces the unit into emergency mode, interrupt-

ing power to the designated A.C. ballast. The emergency lamp is now being lit by the ICE-80 unit. After releasing the

Test Switch, the fixture returns to normal operation after a momentary delay.To simulate a “BLACK OUT” use the circuit

breaker to turn off A.C. power.

Initial Testing – Allow the unit to charge approximately 1 hour, then conduct a short discharge test. Allow a 24 hour

charge before conducting a one hour test.

The ICE-80 is a maintenance free unit, however, periodic inspection and testing is required. NFPA 101, Life Safety Code,

outlines the following schedule:

Monthly – Insure that the Charge Indicator light is illuminated. Conduct a 30 second discharge test by depressing the

Test Switch. One lamp should operate at reduced output.

Annually – Insure that the Charge Indicator light is illuminated. Conduct a full 11/2hour discharge test. The unit should

operate as intended for the duration of the test.

“Written records of testing shall be kept by the owner for inspection by the authority having jurisdiction.”

SERVICING SHOULD BE PERFORMED BY QUALIFIED PERSONNEL.

Consult Customer Service or visit www.iotaengineering.com for current warranty information.

Page 4

SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD.

DO NOT MATE CONNECTOR UNTIL INSTALLATION

IS COMPLETE AND AC POWER IS SUPPLIED.

LAMP SELECTOR LEADS—REFER TO INSTALLATION

INSTRUCTIONS, LAMPS OPERATION SECTION FOR

VARIOUS OPTIONS.

FOR 120V INSTALLATION, CONNECT BLK/ORG TO BLK.

FOR 277V INSTALLATION, CAP BLK/ORG.

TEST ACCESSORY LEADS-REFER TO INSTALLATION

INSTRUCTIONS FOR PROPER POLARITY WIRING.

VIOLET

➂➂

UNSWITCHED

SWITCHED OR

UNSWITCHED

LINE

COMMON

ORG (277V)

BLK (120V)

WHITE

LAMP

*LAMP

*AC / EMERGENCY

BLACK

WHITE BLUE

BLUE

RED

YELLOW

BLUE

BLUE/WHT

RED/WHT

RED

YELLOW

UNIT

CONNECTOR

TBTS / CHARGE

INDICATOR

COMMON

➁

➀

A.C.

Ballast

EMERGENCY

BALLAST

WHT/BLK

WHT/RED

RED OR

RED/BLK (+)

➃

BLK/ORG

➄

➁

➀

TYPICAL WIRING DIAGRAMS

For wiring diagrams of ballasts not shown, consult our Customer Service.

Rev. 021208

68180-041

1. ONE LAMP RAPID START BALLAST

2. TWO LAMP RAPID START BALLAST

3. TWO LAMP RAPID START BALLAST

4. THREE LAMP RAPID START BALLAST

7. ONE LAMP INSTANT START BALLAST

8. TWO LAMP INSTANT START BALLAST

9. THREE LAMP INSTANT START BALLAST

10. FOUR LAMP INSTANT START BALLAST

VIOLET

➂

UNSWITCHED

SWITCHED OR

UNSWITCHED

LINE

COMMON

ORG (277V)

BLK (120V)

WHITE

*LAMP

*AC / EMERGENCY

BLACK

WHITE BLUE

BLUE

RED

BLUE

BLUE/WHT

RED/WHT

RED

YELLOW

UNIT

CONNECTOR

TBTS / CHARGE

INDICATOR

COMMON

➁

➀

A.C.

Ballast

EMERGENCY

BALLAST

WHT/BLK

WHT/RED

SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD.

DO NOT MATE CONNECTOR UNTIL INSTALLATION

IS COMPLETE AND AC POWER IS SUPPLIED.

LAMP SELECTOR LEADS—REFER TO INSTALLATION

INSTRUCTIONS, LAMPS OPERATION SECTION FOR

VARIOUS OPTIONS.

FOR 120V INSTALLATION, CONNECT BLK/ORG TO BLK.

FOR 277V INSTALLATION, CAP BLK/ORG.

TEST ACCESSORY LEADS-REFER TO INSTALLATION

INSTRUCTIONS FOR PROPER POLARITY WIRING.

➀

➂

RED OR

RED/BLK (+)

➃

BLK/ORG

➃

➄

➁

SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD.

DO NOT MATE CONNECTOR UNTIL INSTALLATION

IS COMPLETE AND AC POWER IS SUPPLIED.

LAMP SELECTOR LEADS—REFER TO INSTALLATION

INSTRUCTIONS, LAMPS OPERATION SECTION FOR

VARIOUS OPTIONS.

FOR 120V INSTALLATION, CONNECT BLK/ORG.

FOR 277V INSTALLATION, CAP BLK/ORG.

TEST ACCESSORY LEADS-REFER TO INSTALLATION

INSTRUCTIONS FOR PROPER POLARITY WIRING.

VIOLET

➂➂

TBTS / CHARGE

INDICATOR

UNSWITCHED

SWITCHED OR

UNSWITCHED

LINE

COMMON

ORG (277V)

BLK (120V)

WHITE

LAMP

*LAMP

*AC / EMERGENCY

BLACK

WHITE BLUE/WHT

BLUE/WHT

RED

YELLOW

BLUE

BLUE/WHT

RED/WHT

RED

YELLOW

UNIT

CONNECTOR

COMMON

➁

➀

A.C.

Ballast

BLUE

EMERGENCY

BALLAST

WHT/BLK

WHT/RED

RED OR

RED/BLK (+)

➃

BLK/ORG

➄

➁

➀

VIOLET

➀

SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD.

DO NOT MATE CONNECTOR UNTIL INSTALLATION IS

COMPLETE AND AC POWER IS SUPPLIED.

LAMP SELECTOR LEADS—REFER TO INSTALLATION

INSTRUCTIONS, LAMP OPERATION SECTION FOR

VARIOUS OPTIONS.

CONNECT BLU/WHT AND RED/WHT WIRES TOGETHER.

FOR 120V INSTALLATION, CONNECT BLK/ORG TO BLK.

FOR 277V INSTALLATION, CAP BLK/ORG.

TEST ACCESSORY LEADS-REFER TO INSTALLATION

INSTRUCTIONS FOR PROPER POLARITY WIRING.

➃

➂

UNSWITCHED

SWITCHED OR

UNSWITCHED

LINE

COMMON

ORG (277V)

BLK (120V)

WHITE

*LAMP

*AC / EMERGENCY

BLACK

WHITE

BLUE BLUE

BLUE/WHT

RED/WHT

RED

YELLOW

UNIT

CONNECTOR

TBTS / CHARGE

INDICATOR

COMMON

➁

➀

A.C.

Ballast

RED

EMERGENCY

BALLAST

WHT/BLK

WHT/RED

➃

RED OR

RED/BLK (+)

BLK/ORG

➄

➅

➂

➁

RED OR

RED/BLK (+)

UNSWITCHED

SWITCHED OR

UNSWITCHED

LINE

COMMON

ORG (277V)

BLK (120V)

WHITE

LAMP

*LAMP

*AC / EMERGENCY

BLACK

WHITE

BLUE

RED

BLUE

BLUE/WHT

RED/WHT

RED

YELLOW

UNIT

CONNECTOR

TBTS / CHARGE

INDICATOR

COMMON

➁

➀

A.C.

Ballast

➃

EMERGENCY

BALLAST

WHT/BLK

WHT/RED

VIOLET

➂

➀

SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD.

DO NOT MATE CONNECTOR UNTIL INSTALLATION

IS COMPLETE AND AC POWER IS SUPPLIED.

LAMP SELECTOR LEADS—REFER TO INSTALLATION

INSTRUCTIONS, LAMP OPERATION SECTION FOR

VARIOUS OPTIONS.

CONNECT BLU/WHT AND RED/WHT WIRES TOGETHER.

FOR 120V INSTALLATION, CONNECT BLK/ORG TO BLK.

FOR 277V INSTALLATION, CAP BLK/ORG.

TEST ACCESSORY LEADS-REFER TO INSTALLATION

INSTRUCTIONS FOR PROPER POLARITY WIRING.

➃

➄

BLK/ORG

➄

➅

➂

➁

VIOLET

➂

➀SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD.

DO NOT MATE CONNECTOR UNTIL INSTALLATION

IS COMPLETE AND AC POWER IS SUPPLIED.

LAMP SELECTOR LEADS—REFER TO INSTALLATION

INSTRUCTIONS, LAMP OPERATION SECTION FOR

VARIOUS OPTIONS.

CONNECT BLU/WHT AND RED/WHT WIRES TOGETHER.

FOR 120V INSTALLATION, CONNECT BLK/ORG TO BLK.

FOR 277V INSTALLATION, CAP BLK/ORG.

TEST ACCESSORY LEADS-REFER TO INSTALLATION

INSTRUCTIONS FOR PROPER POLARITY WIRING.

➃

UNSWITCHED

SWITCHED OR

UNSWITCHED

LINE

COMMON

ORG (277V)

BLK (120V)

WHITE

LAMP

*LAMP

*AC / EMERGENCY

BLACK

WHITE

BLUE

RED

BLUE

BLUE/WHT

RED/WHT

RED

YELLOW

UNIT

CONNECTOR

TBTS / CHARGE

INDICATOR

COMMON

➁

➀

A.C.

Ballast

➃

EMERGENCY

BALLAST

WHT/BLK

WHT/RED

RED OR

RED/BLK (+)

➄

BLK/ORG

➄

➅

➂

➁

VIOLET

➂

➀

SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD.

DO NOT MATE CONNECTOR UNTIL INSTALLATION

IS COMPLETE AND AC POWER IS SUPPLIED.

LAMP SELECTOR LEADS—REFER TO INSTALLATION

INSTRUCTIONS, LAMP OPERATION SECTION FOR

VARIOUS OPTIONS.

CONNECT BLU/WHT AND RED/WHT WIRES TOGETHER.

FOR 120V INSTALLATION, CONNECT BLK/ORG TO BLK.

FOR 277V INSTALLATION, CAP BLK/ORG.

TEST ACCESSORY LEADS-REFER TO INSTALLATION

INSTRUCTIONS FOR PROPER POLARITY WIRING.

➃

UNSWITCHED

SWITCHED OR

UNSWITCHED

LINE

COMMON

ORG (277V)

BLK (120V)

WHITE

LAMP

*LAMP

*AC / EMERGENCY

BLACK

WHITE

RED

BLUE

YELLOW

BLUE

BLUE/WHT

RED/WHT

RED

YELLOW

UNIT

CONNECTOR

TBTS / CHARGE

INDICATOR

COMMON

➁

➀

A.C.

Ballast

➃

EMERGENCY

BALLAST

WHT/BLK

WHT/RED

RED OR

RED/BLK (+)

➄

BLK/ORG

➄

➅

➂

➁

5. THREE LAMP RAPID START BALLAST

UNSWITCHED

SWITCHED OR

UNSWITCHED

LINE

COMMON

WHITE

LAMP

*LAMP

*AC / EMERGENCY

BLACK

WHITE RED

RED

YELLOW

BLUE

BLUE/WHT

RED/WHT

RED

YELLOW

COMMON

A.C.

Ballast

BLUE

UNIT

CONNECTOR

TBTS/CHARGE

INDICATOR

VIOLET

EMERGENCY

BALLAST

BLACK (120V)

BLK/ORG

WHT/RED

RED OR

RED/BLK (+)

➂

ORANGE

YELLOW

ORG (277V)

WHT/BLK

➀

➁

➃

SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD.

DO NOT MATE CONNECTOR UNTIL INSTALLATION

IS COMPLETE AND AC POWER IS SUPPLIED.

LAMP SELECTOR LEADS—REFER TO INSTALLATION

INSTRUCTIONS, LAMPS OPERATION SECTION FOR

VARIOUS OPTIONS.

FOR 120V INSTALLATION, CONNECT BLK/ORG TO BLK.

FOR 277V INSTALLATION, CAP BLK/ORG.

TEST ACCESSORY LEADS-REFER TO INSTALLATION

INSTRUCTIONS FOR PROPER POLARITY WIRING.

➂

➃

➄

➁

➀

➄

ICE-80

ICE-80 ICE-80

ICE-80

CHARGE

INDICATOR

CHARGE

INDICATOR

CHARGE

INDICATOR

CHARGE

INDICATOR CHARGE

INDICATOR

CHARGE

INDICATOR

CHARGE

INDICATOR

CHARGE

INDICATOR

SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD.

DO NOT MATE CONNECTOR UNTIL INSTALLATION

IS COMPLETE AND AC POWER IS SUPPLIED.

LAMP SELECTOR LEADS—REFER TO INSTALLATION

INSTRUCTIONS, LAMPS OPERATION SECTION FOR

VARIOUS OPTIONS.

FOR 120V INSTALLATION, CONNECT BLK/ORG TO BLK.

FOR 277V INSTALLATION, CAP BLK/ORG.

TEST ACCESSORY LEADS-REFER TO INSTALLATION

INSTRUCTIONS FOR PROPER POLARITY WIRING.

VIOLET

➂➂

UNSWITCHED

SWITCHED OR

UNSWITCHED

LINE

COMMON

ORG (277V)

BLK (120V)

WHITE

LAMP

*LAMP

*AC / EMERGENCY

BLACK

WHITE BLUE

BLUE

RED

YELLOW

BLUE

BLUE/WHT

RED/WHT

RED

YELLOW

UNIT

CONNECTOR

TBTS / CHARGE

INDICATOR

COMMON

➁

➀

A.C.

Ballast EMERGENCY

BALLAST

WHT/BLK

WHT/RED

RED OR

RED/BLK (+)

➃

BLK/ORG

➄

➁

➀

ICE-80

CHARGE

INDICATOR

6. FOUR LAMP RAPID START BALLAST

UNSWITCHED

COMMON

WHITE

BLACK (120V)

BLK/ORG

ORG (277V)

WHT/BLK

➀

LAMP

*LAMP

*AC / EMERGENCY

BLACK

WHITE

BROWN

RED

BLU/WHT

BLUE

BLUE/WHT

RED

YELLOW

COMMON

A.C.

Ballast

UNIT

CONNECTOR

TBTS/CHARGE

INDICATOR

VIOLET

EMERGENCY

BALLAST

WHT/RED

RED OR

RED/BLK (+)

RED/WHT

BLUE

ORANGE

➂

YELLOW

SWITCHED

UNSWITCHED

LINE

➁

➃

SELECT PROPER VOLTAGE LEAD. CAP UNUSED LEAD.

DO NOT MATE CONNECTOR UNTIL INSTALLATION

IS COMPLETE AND AC POWER IS SUPPLIED.

LAMP SELECTOR LEADS—REFER TO INSTALLATION

INSTRUCTIONS, LAMPS OPERATION SECTION FOR

VARIOUS OPTIONS.

FOR 120V INSTALLATION, CONNECT BLK/ORG TO BLK.

FOR 277V INSTALLATION, CAP BLK/ORG.

TEST ACCESSORY LEADS-REFER TO INSTALLATION

INSTRUCTIONS FOR PROPER POLARITY WIRING.

➂

➃

➄

➁

➀

➄

ICE-80

CHARGE

INDICATOR

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