IPA SMART MUTT 9004M Bedienungsanleitung

Innovative Products of America®Incorporated

888-786-7899 • 234 Tinker Street, Woodstock, NY 12498 • www.ipatools.com

A Portable Unit for Commercial Trailer Lighting and ABS

OPERATOR’S MANUAL

#9007M

SMART MUTT®

Mobile Universal Trailer Tester

MAD

USA

LETTER FROM THE PRESIDENT OF IPA®

My name is Ian Vinci and I would like to thank you for your interest in our products.

In today’s world, we have all experienced the lack of service and consideration

demonstrated by many companies after you buy their products. They say whatever

they can to make the sale, and then it’s like pulling teeth to get any service response

out of them. I know this myself rsthand and because of this, I want to be sure that your

experience with IPA®meets your expectations and that IPA®never disappoints you with

our service or customer response.

To prove my commitment to you, if for any reason, you are not happy with one of our

products, or more importantly, with the response from our customer service department,

or any member of the IPA®team, I invite you to contact me directly via my email,

[email protected] or call me at 888-786-7899. Your satisfaction is more important

to me than the sale itself. We will not be in business for long if we don’t make you

completely happy with our products and service. I want IPA®to be different and be known

for its quality and service.

With that said, please take a look at our product line. You will see innovative rst time

products that were created to help you do your job faster and better than before.

I would also like to invite you to critique our products. If you can think of a better way to

make them or changes that will make them work better, please contact me directly and I

will be sure to look into it. If you have an innovation and would like some

feedback, give me a call.

From all of us at IPA®, we thank you for taking the time to review our product line and wish

you and your family the very best of everything.

Ian Vinci

President

IPA®

www.ipatools.com

Toll Free: 888-786-7899

Phone: 845-679-4500

Fax: 845-679-4600

(OEM) Original Equipment Manufacturer USA

TABLE OF CONTENTS

PART 1: IMPORTANT SAFETY INSTRUCTIONS 4

PART 2: WHAT’S INCLUDED 7

PART 3: CONTROLS AND PANELS 8

3.1 Left and Right Side Panels 8

3.2 Electrical Control Panel 9

PART 4: SETUP 10

4.1 Choosing a Battery 10

4.2 Axle and Wheel Installation 11

PART 5: PRETESTING CHECKLIST 12

5.1 Cable Testing Procedure 12

PART 6: GENERAL CONTROLS & OPERATION 13

6.1 Initial Startup and Shutdown 13

6.2 Auto Shutdown Feature 14

6.3 Using the 3-Button Remote Control 14

6.4 Using the 12-Button Remote Control 14

PART 7: ELECTRICAL/LIGHTING TESTING 15

7.1 Selecting a Circuit 15

Auto-Cycle Mode 15

7.2 Ground Integrity Test 16

Establishing a Solid Ground 16

7.3 Fault Indication 17

Open Circuit 17

Crossed Circuits 17

Short/Overloaded Circuit 18

7.4 Activating Hazard Lights 19

7.5 All Circuits On (Override) Mode 20

PART 8: ABS BLINK CODE DIAGNOSTICS 21

8.1 Meritor/WABCO Blink Codes 22

8.2 Haldex Blink Codes 23

8.3 Bendix Blink Codes 28

PART 9: TYPICAL TRAILER WIRING 31

PART 10: MAINTENANCE AND STORAGE 32

PART 11: ADDITIONAL TESTING PROCEDURES 32

PART 12: OPTIONAL ACCESSORIES AND

RELATED PRODUCTS 33

PART 1: IMPORTANT SAFETY INSTRUCTIONS

IT IS IMPORTANT TO READ, UNDERSTAND AND FOLLOW ALL SAFETY

MESSAGES AND INSTRUCTIONS PRINTED IN THIS MANUAL AND ON THE

EQUIPMENT BEFORE OPERATING. IF SAFETY INFORMATION IS NOT HEEDED,

SERIOUS INJURY OR DEATH TO THE OPERATOR OR BYSTANDERS MAY OCCUR.

DANGER

Indicates a hazardous situation, if not avoided, will result in death or serious injury.

The possible hazards are shown in the adjoining symbols or explained in the text.

WARNING

Indicates a hazardous situation, if not avoided, could result in death or serious injury.

The possible hazards are shown in the adjoining symbols or explained in the text.

CAUTION

Indicates a hazardous situation, if not avoided, may result in minor or major injury.

The possible hazards are shown in the adjoining symbols or explained in the text.

THE FOLLOWING SAFETY ALERT SYMBOLS ARE USED IN THIS MANUAL.

SYMBOL 1: Potential burn hazard. Sparks from electrical shorts can ignite

ammable liquids such as fuel or oil. Heat from electrical overloads can cause re

hazards.

SYMBOL 2: Potential electrical hazard. Batteries have enough electrical energy

potential to ignite ammable liquids such as fuel or oil. Wire overloads can cause

electrical failures. Shock hazard exists.

SYMBOL 3: Potential explosive air hazard. Pneumatic pressures used with this

equipment can cause explosive failures on damaged equipment.

SYMBOL 4: Potential eye hazard. Wear OSHA approved safety glasses. Battery

acid and high air pressures create hazardous situations for eyes.

SYMBOL 5: Potential chemical burn hazard. Wear protective gloves. Battery acid

is corrosive and can cause skin damage.

SYMBOL 6: Potential electrical hazard. Electrical energy can cause heat and

burn hazards.

SYMBOL 7: Potential re hazard. Use caution with ammable liquids such as fuel

and oil. Electrical shorts can ignite ammable liquids and wiring.

SYMBOL 8: Important information is stated.

BATTERY GASES, TESTER PREPARATION

AND TESTER/CHARGER LOCATION

RISK OF EXPLOSION

• Gases produced by a battery are highly explosive.

• Wear safety goggles and protective clothing, both

users and bystanders.

• Use in an area having at least four air changes per hour.

• Read, understand and follow all instructions for charger, battery, vehicle and any

equipment used near battery and charger.

• Do not smoke, strike a match, place metal tools on battery or cause a spark in

the vicinity of the battery. When removing battery cables, remove the ground

cable rst.

• Clean terminals before charging battery. During cleaning, keep corrosive particles

from eyes, nose and mouth. Use baking soda and water to neutralize acid and

help eliminate airborne corrosion.

• Never allow clamps on charger cables to touch each other.

• Do not expose tester or charger to rain, snow, or wet conditions.

• Do not allow battery gases or acid to contact MUTT®cabinet. Do not place

charger directly above or below battery.

• Fill battery to level specied by battery manufacturer using distilled water.

• Do not remove cell caps while charging per manufacturer’s instructions.

• Make sure tester cable clamps make tight connections.

• Battery explosion can cause injury.

GENERAL CHARGER USE

RISK OF ELECTRIC SHOCK AND FIRE

• Before connecting charger to unit, make sure

controls are set to OFF.

• Do not remove or bypass the grounding pin.

• Do not operate charger with damaged cord or plug.

Replace cord or plug immediately if damage occurs.

• Position power cord and charger cables away from the hood, doors and hot or

moving engine parts where they could be damaged.

• Unplug power cord by grasping and pulling on the plug, rather than the cord

when disconnecting charger from outlet.

• Charger power cord uses equipment-grounding conductor and a grounding plug.

Plug only into a 120V AC outlet that is correctly installed and grounded in

accordance with all ordinances and local codes.

• Unplug power cord from outlet before cleaning or maintaining tester and charger.

Turning off controls does not reduce the risk of electric shock.

• Do not operate charger after a sharp impact, drop or any other damage. Do not

disassemble charger.

• Use only recommended attachments.

• Do not charge a frozen battery.

• Do not overcharge a battery.

• Use charger only on lead-acid automotive batteries. Do not use charger for

charging dry cell batteries.

• Electric shock or re can cause injury.

RISK OF ENTANGLEMENT

• Keep yourself, clothing and battery charger leads clear of moving parts such as

fan blades, pulleys, hood and doors.

• Moving parts can cause injury.

RISK OF BURNS

• Batteries can produce short circuit current high enough to weld jewelry such

as rings, bracelets and watches. You must remove them before working near

batteries.

• Short circuits can cause injury

DO NOT

Plug Directly Into

AC Wall Outlet

PART 2: WHAT’S INCLUDED

5 FT. 7 ROUND PIN CABLE

#7900K-1

INCLUDED PARTS AND ACCESSORIES:

Power

Switch

Ammeter

Mute

Switch

Hazard

Switch

Warning

Indicators

Fuse

Switch

Chassis

Ground Input

7 Round Pin

Cable Output

12V Battery

Charge Input

Control Knob

Electrical

Testing Panel

Handle

Foot

Pneumatic

Wheels

Use the Provided Reference Numbers When Ordering Products and Parts Above

Toll Free: 888-786-7899

REMOTE CONTROL FOB

(Qty. 1 Included)

#MUT-RM3-9007A

10 AMP CHARGER

#KCHG-121001

12-BUTTON REMOTE

CONTROL FOB (Qty. 1 Included)

#MUT-RM12

RAINCOVER

#CVR-0001

PART 3: CONTROLS AND PANELS

An overview of the MUTT’s controls, inputs, outputs and their functions.

3.1 LEFT AND RIGHT SIDE PANELS

A. 7 ROUND PIN CABLE TEST INPUT

For testing the integrity of a 7 round pin trailer cable. Can also be used to verify

that the MUTT is operating correctly.

B. 20 AMP INDEPENDENT POWER INPUT

For connecting external 12DC 20 amp max. power supply. (Power supply is an

optional accessory, not for battery charging.)

C. 12V DC BATTERY TRICKLE CHARGE INPUT (CIGARETTE SOCKET)

For connecting the trickle charger to the MUTT’s internal battery (battery not

included).

D. 7 ROUND PIN CABLE OUT TO TRAILER

For connecting 7 round pin trailer to the MUTT to test electrical circuits

E. CHASSIS GROUND INPUT

Insert the supplied ground cable into this socket for trailers using the frame or

body for ground connection instead of the ground pin in the harness.

Left Side Right Side

C D E

3.2 ELECTRICAL CONTROL PANEL

A. POWER SOURCE SWITCH

Select between Internal Battery, External Power or Power Off.

Center: OFF (battery charge in this position only)

Up: Installed Battery ON

Down: External Power ON (power supply is an optional accessory)

B. BACKLIT 30 AMP AMMETER

Meter shows current draw of a selected circuit up to 30 amps.

C. TROUBLE WARNING INDICATORS

Flashing red LEDs indicate problems that may exist in a selected circuit. This includes

the Overload Indicator, Open Circuit Indicator, and Reversed (Battery) Polarity Indicator.

D. MUTE SWITCH

ON disables sound. OFF enables sound.

E. AUTO CYCLE INDICATOR

Illuminates when Auto Cycle Mode is engaged.

F. VOLTAGE INDICATOR

Shows supplied battery voltage integrity. Operating Voltage Range: 12/24 volt DC.

G. GROUND INTEGRITY

A large green LED above the control knob indicates ground status. Ground

integrity is automatically veried when power is turned on.

H. CONTROL KNOB

Knob activates all electrical test modes and circuits to be diagnosed.

I. CIRCUIT INDICATORS

The small green LEDs illuminate or blink in testing phase.

J. HAZARD SWITCH

Activate the four-way ashers on a trailer.

K. 30 AMP FUSE SOCKET

Overload protection.

Electrical Control Panel

PART 4: SETUP

4.1 CHOOSING A BATTERY

The MUTT®is a 12/24V DC device. Attempting to power

your MUTT®with anything other than a 12 or 24 Volt DC

power source will destroy the internal circuitry and void your

warranty.

(Manufacturer’s Suggested Replacement: Group 31. MUTT®will auto detect 12 or 24

Volts. If 24 volts is required, two smaller 12 volt batteries can be used, but they must

be wired in series.)

• Battery Voltage: 12/24V DC

• Battery Type: Lead Acid

• Battery Compartment Dimensions:

13.5" L x 11" H x 9.25" D

• Battery Protection: Inline 30 amp Fuse for

Overcharge

• Battery must be clean and leak free.

• Identify battery polarity.

• Attach ring terminal (with red heat-shrink) to

positive (+) side and ring terminal (with black

heat-shrink) to negative (-) side. Also see

warning indicators on page 4. Connections

must only be made to clean terminal rings.

• Any loose or corroded connectors may cause

misdiagnosis or result in erroneous readings.

• Use well-charged battery.

Battery Compartment

DC POWER

Do not plug directly into

AC wall outlet

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