Ironton 45994 Bedienungsanleitung

TWIN CUTTER

OWNER’S MANUAL

WARNING:

Read carefully and understand all ASSEMBLY AND OPERATION

INSTRUCTIONS before operating. Failure to follow the safety rules and other

basic safety precautions may result in serious personal injury.

Item# 45994

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Thank you very much for choosing an Ironton product! For future reference, please complete

the owner’s record below:

Model: _______________ Purchase Date: _______________

Save the receipt, warranty and these instructions. It is important that you read the entire manual

to become familiar with this product before you begin using it.

This machine is designed for certain applications only. The distributor cannot be responsible for

issues arising from modification. We strongly recommend this machine not be modified and/or

used for any application other than that for which it was designed. If you have any questions

relative to a particular application, DO NOT use the machine until you have first contacted the

distributor to determine if it can or should be performed on the product.

For technical questions please call 1-800-222-5381.

INTENDED USE

Thanks to the revolutionary counter rotating twin blade technology, it is now possible to cold,

clean cut metal, wood and plastic without any pesky blade changes.

The twin blade design also allows you to cut forward, backward and to make plunge cuts while

reducing kickback to increase user safety and cutting accuracy.

Metal upper and lower guards give added durability while the sure grip covered handle

increases user comfort.

TECHNICAL SPECIFICATIONS

Rated Voltage

120/60Hz

Rated Power

No Load Speed

5500rpm

Disc Size

5 in.

Max Cutting Capacity

Wood: 1.1 in./Hard Metal: 0.08 in./Soft Metal:0.12 in.

Symbol

Name

Designation/ Explanation

Safety Alert

Precautions that involve your safety

Class II

Construction

Double insulated construction

Eye Protection

Always wear safety goggles, safety glasses with side

shields, or a full face shield when operating this product

Inhalation

Protection

Wear respiratory protection to reduce the risk of

inhalation of harmful dust

Hearing

Protection

Wear hearing protection to reduce the risk of inhalation

of harmful dust

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GENERAL SAFETY RULES

WARNING: Read and understand all instructions. Failure to follow all instructions listed

below may result in serious injury.

CAUTION: Do not allow persons to operate or assemble this Twin Cutter until they

have read this manual and have developed a thorough understanding of how the Twin Cutter

works.

WARNING: The warnings, cautions, and instructions discussed in this instruction

manual cannot cover all possible conditions or situations that could occur. It must be

understood by the operator that common sense and caution are factors that cannot be built into this

product, but must be supplied by the operator.

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SAVE THESE INSTRUCTIONS

IMPORTANT SAFETY CONSIDERATIONS

WARNING: Read all safety warnings and all instructions. Failure to follow the

warnings and instructions may result in electric shock, fire and/or serious injury. Save all

warnings and instructions for future reference. The term “power tool” in the warnings refers

to your corded power tool.

1. Work area safety

a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable

liquids, gases or dust. Power tools create sparks, which may ignite the dust or fumes.

c. Keep children and bystanders away while operating a power tool. Distractions can cause you

to lose control.

2. Electrical safety

a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any

adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will

reduce risk of electric shock.

b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase

the risk of electric shock.

d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords

increase the risk of electric shock.

e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of

a cord suitable for outdoor use reduces the risk of electric shock.

f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)

protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety

a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do

not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A

moment of inattention while operating power tools may result in serious personal injury.

b. Use personal protective equipment. Always wear eye protection. Protective equipment such as

dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions

will reduce personal injuries.

c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to

power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your

finger on the switch or energizing power tools that have the switch on invites accidents.

d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left

attached to a rotating part of the power tool may result in personal injury.

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e. Do not overreach. Keep proper footing and balance at all times. This enables better control of

the power tool in unexpected situations.

f. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away

from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

g. If devices are provided for the connection of dust extraction and collection facilities, ensure

these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4. Power tool use and care

a. Do not force the power tool. Use the correct power tool for your application. The correct power

tool will do the job better and safer at the rate for which it was designed.

b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot

be controlled with the switch is dangerous and must be repaired.

c. Disconnect the plug from the power source and/or the battery pack from the power tool before

making any adjustments, changing accessories, or storing power tools. Such preventive safety

measures reduce the risk of starting the power tool accidentally.

d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the

power tool or these instructions to operate the power tool. Power tools are dangerous in the

hands of untrained users.

e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts

and any other condition that may affect the power tool’s operation. If damaged, have the power

tool repaired before use. Many accidents are caused by poorly maintained power tools.

f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges

are less likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking

into account the working conditions and the work to be performed. Use of the power tool for

operations different from those intended could result in a hazardous situation.

5. Service

a. Have your power tool serviced by a qualified repair person using only identical replacement

parts. This will ensure that the safety of the power tool is maintained.

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SAFETY INSTRUCTIONS FOR ALL SAWS

DANGER: To prevent serious injury or death the below instructions must be

followed.

a) Keep hands away from cutting area and the blade. Keep your second hand on auxiliary

handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade.

a) Do not reach underneath the workpiece. The guard cannot protect you from the blade below

the workpiece.

c) Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade

teeth should be visible below the workpiece.

d) Never hold piece being cut in your hands or across your leg. Secure the workpiece to a

stable platform. It is important to support the work properly to minimize body exposure, blade

binding, or loss of control.

e) Hold power tool by insulated gripping surfaces when performing an operation where the

cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will also make

exposed metal parts of the power tool “live” and could give the operator an electric shock.

f) When ripping always use a rip fence or straight edge guide. This improves the accuracy of

cut and reduces the chance of blade binding.

g) Always use blades with correct size and shape (diamond versus round) of arbor holes.

Blades that do not match the mounting hardware of the saw will run eccentrically, causing loss of

control.

h) Never use damaged or incorrect blade washers or bolt. The blade washers and bolt were

specially designed for your saw, for optimum performance and safety of operation.

FURTHER SAFETY INSTRUCTIONS FOR ALL SAWS

Kickback causes and related warnings:

Causes of Kickback:

−kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an

uncontrolled saw to lift up and out of the workpiece toward the operator;

−when the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor

reaction drives the unit rapidly back toward the operator;

−if the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can

dig into the top surface of the wood, causing the blade to climb out of the kerf and jump back toward

the operator.

WARNING: To prevent serious injury the below instructions must be followed.

Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be

avoided by taking proper precautions as given below:

a) Maintain a firm grip with both hands on the saw and position your arms to resist kickback

forces. Position your body to either side of the blade, but not in line with the blade. Kickback

could cause the saw to jump backwards, but the operator can control kickback forces, if proper

precautions are taken.

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b) When blade is binding, or when interrupting a cut for any reason, release the trigger and

hold the saw motionless in the material until the blade comes to a complete stop. Never

attempt to remove the saw from the work or pull the saw backward while the blade is in

motion or kickback may occur. Investigate and take corrective actions to eliminate the cause of

blade binding.

c) When restarting a saw in the workpiece, center the saw blade in the kerf and check that

saw teeth are not engaged into the material. If saw blade is binding, it may walk up or kickback

from the workpiece as the saw is restarted.

d) Support large panels to minimize the risk of blade pinching and kickback. Large panels

tend to sag under their own weight. Supports must be placed under the panel on both sides, near

the line of cut and near the edge of the panel.

e) Do not use dull or damaged blades. Unsharpened or improperly set blades produce narrow

kerf, causing excessive friction, blade binding and kickback.

f) Blade depth and bevel adjusting locking levers must be tight and secure before making cut.

If blade adjustment shifts while cutting, it may cause binding and kickback.

g) Use extra caution when sawing into existing walls or other blind areas. The protruding

blade may cut objects that can cause kickback.

INSTRUCTIONS FOR SAWS WITH INNER PENDULUM GUARDS

Lower guard function

a) Check lower guard for proper closing before each use. Do not operate the saw if lower

guard does not move freely and close instantly. Never clamp or tie the lower guard into the

open position. If saw is accidentally dropped, lower guard may be bent. Raise the lower guard with

the retracting handle and make sure it moves freely and does not touch the blade or any other part,

in all angles and depths of cut.

b) Check the operation of the lower guard spring. If the guard and the spring are not

operating properly, they must be serviced before use. Lower guard may operate sluggishly due

to damaged parts, gummy deposits, or a build-up of debris.

c) Lower guard may be retracted manually only for special cuts such as “plunge cuts” and

“compound cuts.” Raise lower guard by retracting handle and as soon as blade enters the

material, the lower guard must be released. For all other sawing, the lower guard should operate

automatically.

d) Always observe that the lower guard is covering the blade before placing saw down on

bench or floor. An unprotected, coasting blade will cause the saw to walk backwards, cutting

whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.

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TWIN CUTTER USE AND CARE

•Do not modify the Twin Cutter in any way. Unauthorized modification may impair the function

and/or safety and could affect the life of the equipment. There are specific applications for which

the Twin Cutter was designed.

•Always check of damaged or worn out parts before using the Twin Cutter. Broken parts

will affect the Twin Cutter operation. Replace or repair damaged or worn parts immediately.

•Store idle Twin Cutter. When Twin Cutter is not in use, store it in a secure place out of the

reach of children. Inspect it for good working condition prior to storage and before re-use.

TWIN CUTTER

1. Main Handle

2. On/Off Switch

3. Lock Off Switch

4. Lower Blade Guard

5. TCT Blades

6. Upper Blade Guard

7. Side Handle

8. Wax Feeder Knob

9. Wrench

10. Locking Pin

11. Wax Sticks x 6

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ASSEMBLY

1. SIDE HANDLE

Side Handle

1. Attach the side handle to the twin cut

saw.

Preparing your workpiece

1. Securely clamp the workpiece.

2. Mark your cutting line.

NOTE: The kerf (width of cut) is 0.18 in.

Allow for this when making a cut.

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Rear Handle

The rear handle can be rotated to increase user comfort and to gain better access to hard to reach

or confined places.

1. Press and hold the handle rotation button.

2. Rotate the rear handle 90°until it clicks into

place.

2. MAXIMUM CUTTING CAPACITIES

WARNING: Always ensure that the lower guard is releasing freely and is fully closed

before commencing work. If it is binding or sticking, do not proceed and contact the distributor.

The tool is recommended for use with a residual current device with a rated residual current of

30mA or less.

1. To turn the saw on, depress the lock off switch

(a) then the on/off switch (b).

2. To turn the saw off, release the on/off switch.

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