isel automation GFV 44/33 Betriebsanleitung
GFV 142/102
GFV 44/33
GFV 44/73
GFV 68/52
GFV 102/62
GFV 142/102
GFV 142/162
GFV 142/232
®
Operating and Maintenance Instruction
B.2745xx/2002.04/E
Order-number: _________________
Serial-number:__________________
isel flat bed installation
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On this Manual
Various symbols are used in this Manual to quickly provide you with brief information.
Danger Caution Note Example Additional
Information
© iselautomation GmbH&Co.KG
All rights reserved.
Despite all care, printing errors and mistakes cannot be ruled out completely.
Suggestions for improvement and notes on errors are always welcomed.
isel machines and controllers are CE compliant and are marked accordingly.
Any other machine parts and components subject to the CE safety guidelines may not be
commissioned unless all relevent standards are fulfilled.
iselautomation shall not accept any liability for any modifications on the device by the
customer.
The limit values specified in the Certificate of Conformity only apply to the original
configuration from works.
Manufacturer:Co. iselautomation GmbH & Co.KG
Bürgermeister-Ebert-Straße 40
D-36124 Eichenzell
Fax:+49-6659-981-776
E-Mail: [email protected]
http://www.isel.com
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Contents
1 Introduction ...................................................................................................................... .4
2 Intended use ..................................................................................................................... .5
3 Safety notes ...................................................................................................................... .6
4 Scope of delivery ...............................................................................................................7
5 Setting up and connection ............................................................................................... .8
5.1 Spacialrequirements .............................................................................................................. .8
5.2 Transportation ........................................................................................................................ .9
5.3 Setting-up .............................................................................................................................. .9
5.4 Enclosure............................................................................................................................. .10
5.5 Wiring................................................................................................................................... .10
6 Commissioning.............................................................................................................. .11
6.1 Preliminary notes ................................................................................................................ .11
6.2 Cover interlocking ............................................................................................................... .12
6.3 Operating console ............................................................................................................... .13
6.4 Activating the software ........................................................................................................ .14
6.5 Operating modes................................................................................................................. .15
7 Accessories ................................................................................................................... .16
8 Cleaning/maintenance .................................................................................................. .18
9 Interferences ................................................................................................................. .20
10 Technical data ................................................................................................................ .21
11 Appendix...........................................................................................................................22
Certificateof conformity
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isel flat bed installation GFV
1 Introduction
The isel GFV Flat Bed Machining Systems are proven CNC machines that offer an
abundance of possibilities for three-dimensional processing of work pieces.
The machines are built and equipped in various sizes and designs. Tailored standard
sections and drive elements that are combined according to requirements form the basis.
Therefore, the external appearance of the machines can be very diverse.
The internal life, therefore the substantial set-up of mechanics and the electrical control is
common to all machines. Before delivery, every individual machine is tested and run-in in
detail for many hours.
As a requirement for your work you need basic knowledge in CNC technology and PC
application, a computer, and the control electronic, an electrical outlet and some creativity.
Please take note of this short instruction now so that you
· set up the installation properly,
· can work surely, quickly and effectively,
· keep away dangers of persons
· and thus exploit the full potential.
The explanations in this instruction are based on a standard scope of delivery with which
the machine is ready for operation. You can simply skip explanations that do not concern
your machine (e.g. in case of accessories and software).
Please note the additional reference manuals and instructions for the installation and
commissioning of software and accessories.
We wish you much success and pleasure for the future work with the flat bed installation.
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2 Intended use
The flat bed equipment is a machine tool with several linear axes and a rotary axis. Motors
and switches of the driving axes can be driven via computer. By default*, the complete
control and power electronics of all axes are located in the external 19" Penguin II data
terminal.
- The CNCmachine isdesigned foruse indry areas,businessareas, schools,in laboratories,
and industrial plants (min 10 °C / max. 40 °C ).
- The machine is suitable for milling, drilling, cutting, engraving, dosing, measuring,
positioning and many similar uses.
- You can attach the most different suitable machining tools or measuring instruments,
appropriate to the above above-mentioned applications.
- Suitable processing materials are aluminium, PVC, wood, glass, printed circuit board
materials a. o.
Materialsreleasinggasesthatendanger health are notpermittedforprocessing.
-The machine isprepared foran exhaust system.This exhaustis preferably suitedfor dry
dusts (wood, printed circuit boards etc.)
* the systems are customer specifically set-up.
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3 Safety notes
• The machine may not be operated in an explosive atmosphere.
• The machine is encased all around. The enclosure protects you against moving tools,
decreases the operating noise level, and restrains the chips.
During processing, the hood is bolted and can not be opened.
You may neither remove nor change this safety device.
• Alwaysensurethattheworkpieces areproperlysecured.
• For cases of emergency, you find an Emergency-Stop switch on the service console
and at the power unit; it interrupts the voltage supply for the power electronics and to
the main spindle drive.
• Expert and trained personnel may only handle the key-operated switch since an
increased injury danger exists in test operation.
Please keep the replacement key under lock and key.
• The persons, who control the machines, must be 18 years old!
Allpersons, particularly under eighteen years,must beconstantly supervised by the
training!
• Ensure sufficient ventilation when machining material releasing dust or gas.
• No liquid water may be used for cooling but only a spraying/cooling device with which a
water fog causes the cooling action (see accessory). No drops may be formed and flow
under the bottom plate.
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4 Scope of delivery
The standard scope of delivery of the flat bed installations includs:
• Aluminum basic rack including
- enclosure
- suction tube and connection adapter
• Driving axes including limit switches
• Operating console
• Triangular key for unlocking the hood switch
• Penguin II 19" data terminal including
- 14" or 17" monitor
- keyboard
- power cable
- cable tubing with penguin <—> connecting cables
- power unit
- CNC servo controller
- safety circuit module (SK module) with power supply unit
• ISELDRV machine driver
• REMOTE machining software
• and this operating and maintenance instruction
Please, refer to you delivery note for the precise scope of accessories of your machine.
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> 500 mm
> 150 mm
X
GFV
5 Setting up and connection
5.1 Spacial requirements
The spacial requirements of the machine are limited to the external dimensions of the
machine and the Penguin and sufficient free space is available in front of or at the side of
the machine in order to operate and install it. Normally, the cover of the enclosure turns
upwards. Thus, you must keep approx. 50 to 60 cm of free space in addition.
Dimensions and spacial requirements
Model B T H X
GFV 44/33 760 1010 1750 2300
GFV 44/73 1160 1010 1750 2300
GFV 68/52 1410 1260 1880 2480
GFV 102/62 1810 1410 1880 2480
GFV 142/102 2210 1810 1880 2480
GFV 142/162 2210 2410 1880 2480
GFV 142/232 2210 3110 1880 2480
Penguin without feet 550 675 1380 -
Dimensions in [mm]
Consider the total overall height (X) with the hood opened.
In case of the special sizes with increased portal, the enclosure increases by approx. 300
mm (H + 300 and X. + 300) by default.
Penguin
(Control
cabinet)
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5.2 Transportation
Remove the transport safeguards at the rack feet.
Use only suitable lifting devices (fork-lift truck, lifting truck, see figure). Only raise the
machine from below. Do not pull it up at the cover.
During a later transportation, please ensure that the voltage supply and connection cables are
not damaged. Remove all cables before any transportation or transport machine and penguin
simultaneously, e. g. on one pallet.
Above all, always keep the three triagular key outside of the machine during
transport.
5.3 Setting-up
Ex works, the worktable and all axes are exactly aligned right-angled.
Never loosen the fastenings of the axes or the angular brackets. Otherwise, you must re-
adjust the axes again.
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SW 13
Place the machine onto a plane and solid surface. You
canbalancesmallunevennessesofthefloorusingthe
feet.
To level the machine accuratetly, you need a spirit
level with a minimal precision of 0,5 mm/m.
1. Put the spirit level onto the machine table and adjust the feet until the machine is
leveled at least 0,5 mm/m lengthwise and crosswise.
2. Fix the height of the maschine feet with the lock nut.
5.4 Enclosure
For repairs or extensive maintenance
and cleaning tasks, the enclosure can
be unscrewed separately. Every
column is fixed by a threaded rod in
the lower part. From the top, loosen
the two nuts and the threaded rod. If
you pull out the rod, the cover can be
completely removed as one part (up
to the size of 102/62). At larger
machines, the cover consists of
several parts.
Without cover, the machine must never be put into operation.
5.5 Wiring
The CNC machine is driven by an IBM compatible computer and power electronics for the
motors. Integrated into one control cabinet (Penguin II), the controller is completety wired
and connected to the machine.
You find a detailed overview of the wiring in the instruction of the CNC servo-controller.
Connect the power cable to the control cabinet (Penguin II) only if the machine is ready for
commissioning.
Route all cables exclusively through the cable tube of the penguin to the machine and
ensure that both ends are always screwed on firmly (strain relief).
bottom top
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