ISHIDA IL-EMZ Bedienungsanleitung

IL-EMZ

Service Manual

COUNTRY: CAN. USA 2008.09.10

IMPORTANT

•Read this manual thoroughly, and do not perform

installation, operation, maintenance, or inspection

unless you fully understand all of the contents.

•Keep this manual in a safe place where you can refer

to it easily while installing, operating, and carrying out

maintenance or inspections.

All rights are reserved. No part of this publication may be reproduced, stored in a retrieval system, or

transmitted in any form or by any means mechanical, electronic, photocopying, recording, or otherwise

without prior written permission of ISHIDA. The information contained in this manual is subject to change

without notice.

IL-EMZ Service Manual i

IMPORTANT NOTICE

This manual explains the procedures to perform installation, operation, service, or maintenance of the

machine.

Those who handle the machine must be aware of the hazards involved. These dangers may not be obvious,

so it is imperative to follow the instructions detailed in this manual when installing, operating, inspecting, or

servicing the machine. Therefore, we recommend that you thoroughly read and understand this manual

before installing, operating, inspecting, or servicing the machine, and keep this manual in a safe place

where you can refer to it whenever necessary.

ISHIDA is not liable for any damage, loss or injury that results from incorrect operation, insufficient caution,

unauthorized modifications to the machine, or failure to follow the instructions contained in this manual.

In the recent weighing industry, the latent hazards involved with handling the machine have increased due

to new materials, new processing methods, and higher processing speeds, and it is impossible to predict all

of the possible dangers.

Likewise, there are far too many operations which cannot or should not be performed to fully describe all of

them in the manual. Please assume that any handling or operation not specifically described in this manual

should never be performed.

Safety countermeasures should be carefully considered and implemented before performing any

installation, operation, inspection, or maintenance procedure not specifically described in this manual or

indicated on the machine itself.

CHANGE IN SPECIFICATIONS

Machine specifications and accessories may be changed at any time due to improvements or other

reasons. Consult with your ISHIDArepresentative at any time to confirm the actual specifications of the

purchased machine.

ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be accurate. However, please

understand that the descriptions in this manual may not agree with the actual machine due to machine

improvements. The information is subject to change without prior notice in the future. ISHIDA assumes no

responsibility for clerical, typographical or proofreading errors, or omissions.

LIMITATIONS OF LIABILITY

ISHIDA assumes no responsibility for special, indirect, or consequential damages, loss of profits or

commercial loss in any way connected with the machine, whether such claim is based on contract, warranty,

negligence, or strict liability.

ISHIDA shall assume responsibility for problems with the machine or the system based on an individual

maintenance contract. However, ISHIDA shall not be responsible for secondary problems.

ISHIDAassumes no responsibility for the user's programming of this machine, or any consequence thereof.

In no event shall ISHIDA be responsible for warranty, repair, or other claims regarding the machine unless

ISHIDA’s analysis confirms that the machines were properly handled, stored, installed, and maintained and

not subject to contamination, abuse, misuse, or inappropriate modification or repair.

ii IL-EMZ Service Manual



PRECAUTION SYMBOLS

This machine is manufactured for use according to proper procedures by a qualified operator and only for

the purposes described in this manual.

Warning symbols in this manual are divided into three categories, depending on the level of danger, or

seriousness of potential injury. The definition of each of these warnings and precautions is shown below.

Failure to heed these warnings or precautions may result in bodily injury or damage to the machine.

Indicates information that, if not heeded, is likely to result in loss of life or serious

injury.

Indicates information that, if not heeded, could possibly result in loss of life or serious

injury.

Indicates information that, if not heeded, could result in relatively serious or minor

injury, damage to the machine, or faulty operation.

SAFETY CONSIDERATIONS

This service manual contains information necessary for servicing the machine. To ensure the safety and

long operating life of this machine, it is important to observe the following precautions:



•Servicing is to be done by qualified service personnel only

These service instructions are for use by qualified service personnel who fully understand the potential

hazards involved. To avoid any possible danger, do not perform any service procedures unless qualified

to do so.

•Perform only the specified service procedures

To ensure personal safety, do not perform any service procedures that are not specifically mentioned in

this manual.

•Avoid servicing while power is being supplied

The power supply to the machine is disconnected only when the electrical plug is removed from the

electrical outlet. For protection against electrical shock, remove the plug before performing any servicing

to the machine. Servicing the machine while power is being supplied and opening or removing covers or

enclosures should be avoided as much as possible. When servicing cannot be performed by any other

means, service personnel should take precautions against the danger of electrical shock or other

potential hazards involved.

•Take precaution against residual electrical charge hazard

Capacitors inside the machine may still hold an electrical charge even after power is disconnected.

•Use the same type of fuses and components for replacement parts

To avoid the potential hazards involved, do not replace fuses or components with types other than those

specified in the parts list for this machine.

IL-EMZ Service Manual iii

TABLE OF CONTENTS

Chapter 1 INSTALLATION

1.1 SPECIFICATIONS............................................................................1-2

1.2 NAME OF EACH PART....................................................................1-4

1.2.1 FRONT VIEW.............................................................................1-4

1.2.2 REAR VIEW...............................................................................1-4

1.3 OUTER DIMENSIONS.....................................................................1-5

1.4 PREPARATION FOR INSATALLATION............................................1-6

1.4.1 UNPACKING..............................................................................1-6

1.4.2 THINGS TO BE PREPARED .....................................................1-6

1.5 PRECAUTIONS FOR INSTALLATION.............................................1-7

1.5.1 GENERAL PRECAUTIONS.......................................................1-7

1.5.2 MAINTENANCE PRECAUTIONS..............................................1-7

1.5.3 PROHIBITED LOCATIONS........................................................1-7

1.5.4 PRECAUTIONS FOR POWER SUPPLY ...................................1-7

1.6 HARDWARE INSTALLATION...........................................................1-8

1.7 FINALIZING INSTALLATION............................................................1-9

Chapter 2 SETUP MODE

2.1 ENTERING SETUP MENU ..............................................................2-2

2.2 EXPIRY DATA SETTING..................................................................2-3

2.3 PASSWORD SETTING ....................................................................2-5

2.4 REFERENCE DATA SETTING.........................................................2-6

2.5 TOTAL SETTING..............................................................................2-8

2.6 PRESET REPORT SETTING...........................................................2-9

2.7 DATE FORMAT SETTING.............................................................. 2-11

2.8 KEY IMAGE SETTING...................................................................2-12

2.9 SYSTEM DATA SETTING ..............................................................2-16

2.10 BARCODE SETTING.....................................................................2-20

2.11 ITEM CODE SETTING...................................................................2-22

2.12 PLU UPDATE SETTING.................................................................2-23

2.13 SERIAL NO. SETTING...................................................................2-26

2.14 BATCH PRINT SETUP SETTING ..................................................2-27

2.15 MEMORY I/O SETTING.................................................................2-28

2.16 DEFAULT DATA SETTING .............................................................2-31

iv IL-EMZ Service Manual

Chapter 3 TEST MODE

3.1 ENTERING TEST MENU .................................................................3-2

3.2 KEY CHECK...................................................................................... 33

3.3.1 STROKE KEY CHECK...............................................................3-4

3.3.2 TOUCH PANELADJUSTMENT.................................................3-5

3.3 SELF DIAGNOSTIC.........................................................................3-7

3.4 MEMORY CLEAR.............................................................................3-9

3.5 DISPLAY CONFIRMATION............................................................3-10

3.6 PRINTER ADJUSTMENT...............................................................3-12

3.7 PROGRAM NUMBER ....................................................................3-20

3.8 COMMUNICATION CHECK...........................................................3-21

3.9 OPTION CHECK............................................................................3-22

3.10 MEMORY DATA MODIFICATION...................................................3-23

3.11 TIME AND DATE SETTING............................................................3-26

Chapter 4 SYSTEM MODE

4.1 ENTERING SYSTEM SETTING MENU...........................................4-2

4.2 SALES MODE SETTING..................................................................4-3

4.3 MACHINE NUMBER SETTING........................................................4-4

4.4 HOLD DATA SETTING.....................................................................4-6

4.5 AUTO PROGRAM SETTING............................................................4-8

4.6 OPTION SETTING.........................................................................4-10

4.7 CASSETTE SETTING....................................................................4-13

4.8 LABEL SPEC SETTING.................................................................4-16

4.9 LABEL FORMAT SETTING............................................................4-21

4.10 PRINT SETTING ............................................................................4-22

4.11 FILE CHECK SETTING..................................................................4-24

4.12 FILE SAVE AND LOAD ..................................................................4-25

4.12.1 FILE DOWNLOAD ...................................................................4-25

4.12.2 FILE UPLOAD..........................................................................4-28

4.12.3 FILE DELETION.......................................................................4-31

4.13 FREE MASTER SETTING .............................................................4-33

Chapter 5 MECHANICAL ASSEMBLY

5.1 CASSETTE UNIT.............................................................................5-2

5.2 MAIN BODY UNIT............................................................................5-4

5.3 DISPLAY UNIT .................................................................................5-6

IL-EMZ Service Manual v

Chapter 6 ELECTRIC ASSEMBLY

6.1 ELECTRIC BLOCK DIAGRAM.........................................................6-2

6.2 MAIN PC BOARD (P-910R-2)..........................................................6-3

6.2.1 BOARD LOCATION ...................................................................6-3

6.2.2 I/O SIGNALS..............................................................................6-4

6.3 THERMAL PC BOARD (P-964-3).....................................................6-7

6.3.1 BOARD LOCATION ...................................................................6-7

6.3.2 I/O SIGNALS..............................................................................6-8

6.4 CONTROL CONSOLE PC BOARD (P-917B-2).............................6-10

6.4.1 BOARD LOCATION .................................................................6-10

6.4.2 I/O SIGNALS............................................................................6-11

6.5 CONNECTOR JUNCTION PC BOARD (P-918A-1).......................6-12

6.5.1 BOARD LOCATION .................................................................6-12

6.5.2 I/O SIGNALS............................................................................6-12

6.6 LAN PC BOARD (P-967-1).............................................................6-14

6.6.1 BOARD LOCATION .................................................................6-14

6.6.2 I/O SIGNALS............................................................................6-14

6.7 DISPLAY JUNCTION PC BOARD (P-919B-3)...............................6-15

6.7.1 BOARD LOCATION .................................................................6-15

6.7.2 I/O SIGNALS............................................................................6-15

6.8 SWITCHING POWER SUPPLY (2H113WI) ...................................6-17

6.8.1 BOARD LOCATION .................................................................6-17

6.8.2 I/O SIGNALS............................................................................6-18

APPENDIX A LABEL FORMATTING

A.1 LABEL FORMAT TABLE..................................................................A-2

A.2 LABEL FORMAT TABLE CONFIGURATION...................................A-3

A.3 PRINTING POSITION CHANGE......................................................A-4

A.4 PRINT SIZE CHANGE .....................................................................A-5

A.5 FIXED CHARACTER CONTENT CHANGE.....................................A-6

vi IL-EMZ Service Manual

memo

Chapter 1 INSTALLATION

IL-EMZ Service Manual 1-1

Contents

1.1 SPECIFICATIONS............................................................................ 2

1.2 NAME OF EACH PART.................................................................... 4

1.3 OUTER DIMENSIONS..................................................................... 5

1.4 PREPARATION FOR INSATALLATION............................................ 6

1.5 PRECAUTIONS FOR INSTALLATION............................................. 7

1.6 HARDWARE INSTALLATION........................................................... 8

1.7 FINALIZING INSTALLATION............................................................ 9

INSTALLATION

Chapter 1 INSTALLATION

1-2 IL-EMZ Service Manual

1.1 SPECIFICATIONS

No. Item Specifications

1 Operating environment

1.1 Temperature range -5°C - 40°C

1.2 Operating humidity 20% - 85% (Non condensing)

2 Outer dimensions

2.1 Main body W285 × D368 × H645mm

2.2 Scale unit W300 × D270 × H88mm

3 Mass

3.1 Main body 19kg

4 Power supply CAN, USA: AC110-120V 50/60Hz 4A

5 Display unit 10.4-inch TFT color liquid crystal VGAwith backlight

(640 × 480 dots)

6 Printing method Direct thermal method

7 Thermal head LH4114K (TDK) 3-inch (640 dots), 8 dots/mm

8 Print speed 100mm/sec

9 Effective print size 78mm

10 Label size

10-1 Label width 30 - 80mm

10-2 Label length 30 - 150mm

10-3 Backing paper width 32 - 82mm

11 Label diameter

11-1 Core inner diameter

76mm

11-2 Max. outer diameter

2240mm

12 Keys

12-1 Touch panel 212mm × 159mm

12-2 Stroke key 24 keys

13 I/O Ethernet:1ch

RS-232C:2ch

PCMCIA:2ch

I2NET:2ch(ISHIDA Original Protocol)

14 Program storage medium

14-1 Flash ROM (1MB) Boot program

14-2 Compact Flash (32MB) OS + Application program

15 Memory capacity *The registration number varies depending on the total memory

capacity.

15-1 PLU master 511 characters, 4,000 PLUs, 5 prices

15-2 Additive master 511 characters, 9,999 additives

15-3 POP master 39 characters, 999 POPs

15-4 Comment master 511 characters, 99 comments

15-5 Origin master 39 characters, 9,999 origins

15-6 Storage temperature master 119 characters, 99 temperatures

15-7 Storage method master 119 characters, 99 methods

15-8 Free master 1 511 characters, 99 messages

15-9 Free master 2 511 characters, 99 messages

15-10 Free master 3 511 characters, 99 messages

15-11 Free master 4 511 characters, 99 messages

15-12 Free master 5 511 characters, 99 messages

15-13 Format master 99 characters, 2,048 bytes/format

15-14 Label master 99 labels

15-15 Department name master 13 characters, 9,999 names

15-16 Group name master 13 characters, 9,999 names

15-17 Class name master 13 characters, 9,999 names

15-18 Sales promotion master 99 images, 99 comments, 999 origins

15-19 Store master 9,999 stores,

Inhaltsverzeichnis

Andere ISHIDA Etikettendrucker Handbücher

ISHIDA

ISHIDA Omni-4000ST Bedienungsanleitung

Beliebte Etikettendrucker Handbücher anderer Marken

Brother

Brother P-Touch 2420PC Bedienungsanleitung

newell

newell Dymo LabelManager 210D Bedienungsanleitung

Brother

Brother TD-4000 Bedienungsanleitung

U-Line

U-Line BROTHER H-8754 Bedienungsanleitung

Tharo Systems

Tharo Systems H-435+ Bedienungsanleitung

Brother

Brother E300 Bedienungsanleitung

Godex

Godex RT700 SERIES Bedienungsanleitung

ID Technology

ID Technology 252 Bedienungsanleitung

Labelmate

Labelmate MC-11 Bedienungsanleitung

CAB

CAB XD4M/300 Bedienungsanleitung

Avery Dennison

Avery Dennison Pathfinder 6057 Service-Handbuch

Brother

Brother P-touch PT-9700PC Bedienungsanleitung

TSC

TSC PEX1000 Series Bedienungsanleitung

Adkins

Adkins Label Master Bedienungsanleitung

Epson

Epson LabelWorks LW-400 Bedienungsanleitung

Primera

Primera 510212 Bedienungsanleitung

Brady

Brady BradyPrinter S3100 Bedienungsanleitung

DuraLabel

DuraLabel LabPRO Bedienungsanleitung