ITW Dynatec DynaFiber UFD Leitfaden

Adhesive Application Solutions | ISO 9001 certified

DynaFiber UFD

Spray Applicator, 1-6 Port

Technical Documentation

ITW Dynatec

An Illinois Tool Works Company

www.itwdynatec.com

ITW Dynatec

Information about this manual

Page 2UFD Applicator, Manual 40-43, Rev. 6.16

Information about this manual

Read all instructions before operating this equipment!

It is the customer’s responsibility to have all operators and service

personnel read and understand this information. Contact your ITW

Dynatec customer service representative for additional copies.

NOTICE:

Please be sure to include the serial number of your application

system each time you order replacement parts and/or supplies. This

will enable us to send you the correct items that you need.

ITW Dynatec Service Parts Direct Dial: 1-800-538-9540

ITW Dynatec Technical Service Direct Dial: 1-800-654-6711

Index

ITW Dynatec

UFD Applicator, Manual 40-43, Rev. 6.16 Page 3

Index

Information about this manual................................................2

Index..........................................................................................3

Chapter 1 Declaration of Incorporation..................................7

Chapter 2 Safety Instructions .................................................9

General Considerations ............................................................................................................ 9

Warning Labels ......................................................................................................................... 9

Safety Symbols in this Manual................................................................................................ 10

Safe Installation and Operation............................................................................................... 10

Explosion/ Fire Hazard............................................................................................................ 11

Use of PUR (Polyurethane) Adhesives................................................................................... 11

Eye Protection & Protective Clothing...................................................................................... 11

Electrical.................................................................................................................................. 12

Lockout/ Tagout ...................................................................................................................... 12

High Temperatures ................................................................................................................. 12

High Pressure ......................................................................................................................... 13

Protective Covers.................................................................................................................... 13

Servicing, maintenance........................................................................................................... 14

Secure transport...................................................................................................................... 14

Treatment for Burns from Hot Melt Adhesives........................................................................ 15

Measures in case of fire.......................................................................................................... 15

Keep attention to environmental protection standards ........................................................... 16

Chapter 3 Description and Technical Specs .......................17

3.1 Applicable Safety Regulations...................................................................... 17

Intended Use........................................................................................................................... 17

Unintended Use, Examples..................................................................................................... 17

Residual Risks ........................................................................................................................ 17

Technical changes .................................................................................................................. 18

Using foreign components ...................................................................................................... 18

Setting-up operation................................................................................................................ 18

3.2 Description of UFD Spray Applicator............................................................ 19

Description .............................................................................................................................. 19

Technical Data ........................................................................................................................ 21

Model Designation Guide........................................................................................................ 22

Dimensions.............................................................................................................................. 23

Chapter 4 Installation & Startup............................................25

4.1 Conditions for set-up and mounting.............................................................. 25

4.2 Installation & Startup..................................................................................... 26

Special Installation Notes on HiSpeed, Vertical Snuffback, Direct-Air Module....................... 29

Operation of Optional Drain Valve.......................................................................................... 29

Purging Adhesive Through the Applicator .............................................................................. 30

4.3 Quality of compressed Air............................................................................. 30

Chapter 5 Maintenance and Repair Notes ...........................31

5.1 Security advices for maintenance and repair................................................ 31

5.2 Re-Assembly Procedures and General Cautions......................................... 32

ITW Dynatec

Index

Page 4UFD Applicator, Manual 40-43, Rev. 6.16

5.3 Stroke Limit Adjustment................................................................................ 32

5.4 Relieving Adhesive Pressure........................................................................ 33

5.5 Replacement of the Built-in Filter.................................................................. 34

5.6 Replacement of the Module.......................................................................... 36

Modules Which Are Not Serviceable ...................................................................................... 36

Replacement of the Standard Module .................................................................................... 36

Module Assembly Instructions for the PN 104993 UFD Module............................................. 37

Module Assembly Instructions for the PN 106224 UFD or 106226 HiTemp UFD Module..... 38

Module Assembly Instructions for the PN 110840 Horizontal SB and PN 111074 Vertical SB

UFD Modules .......................................................................................................................... 39

5.7 Replacement of the UFD Nozzle .................................................................. 40

5.8 Cleaning of the UFD Nozzle ......................................................................... 41

5.9 Testing of Resistance................................................................................... 43

Testing Resistance of Heater Cartridges................................................................................ 43

Testing Resistance of the RTD Temperature Sensor............................................................. 44

Testing the J-type Thermocouple Temperature Sensor......................................................... 44

Resistance Tables, Temperature sensors.............................................................................. 45

5.10 Replacement of Heater Cartridge or Temperature Sensor......................... 46

5.11 Maintenance plan ....................................................................................... 49

Chapter 6 Troubleshooting ...................................................51

Troubleshooting In General..................................................................................................... 51

Troubleshooting Guide UFD Applicator .................................................................................. 51

Chapter 7 Component Illustrations & Bills of Materials .....53

1-Port UFD Vertical & Horizontal Apply Applicator Assemblies.......................... 54

Air Preheater Assembly for 1-Port UFD Vertical & Horizontal Apply...................................... 56

Air Preheater Assembly for 1- or 2-Port UFD Slim Design..................................................... 58

2-Port UFD Vertical & Horizontal Apply, 1 or 2 Program, Applicator Assemblies60

Air Preheater Assembly for 2-Port UFD Vertical & Horizontal Apply, 1 or 2 Program............ 62

3-Port UFD Vertical & Horizontal Apply, 1, 2 or 3 Program, Applicator Assemblies

............................................................................................................................ 64

Air Preheater Assembly for 3-Port UFD Vertical & Horizontal Apply, 1 or 3 Program............ 66

Air Preheater Assembly for 3-Port UFD Slim Design ............................................................. 68

4-Port UFD Vertical & Horizontal Apply, 1 or 4 Program, Applicator Assemblies70

Air Preheater Assembly for 4-Port UFD Vertical & Horizontal Apply, 1 or 4 Program............ 72

Air Preheater Assembly PN 112793 for 4-Port UFD Slim Design .......................................... 74

6-Port UFD Vertical & Horizontal Apply, 1 or 6 Program, Applicator Assemblies76

Air Preheater Assembly for 6-Port UFD Vertical & Horizontal Apply, 1 or 6 Program............ 78

Air Preheater Assembly PN 112794 for 6-Port UFD Slim Design .......................................... 80

UFD Modules...................................................................................................... 82

UFD Spray Module Assembly, Horizontal, PN 104993 .......................................................... 82

UFD Spray Module Assembly, Vertical, Extended, PN 106224 ............................................. 84

UFD Spray Module Assembly, Horizontal, Snuffback, PN 110840 ........................................ 86

UFD Spray Module Assembly, High Speed, Vertical, PN 113778.......................................... 86

UFD Spray Module Assembly, Snuffback, Vertical, PN 111074............................................. 87

UPD Spray Module Assembly, High Speed, Vertical, PN 113346.......................................... 88

UFD Spray Module Assembly, High Speed, Horizontal, PN 113550...................................... 89

UFD Spray Module Assembly, High Speed, Horizontal, PN 115160...................................... 90

Blank Module, Horizontal & Vertica .................................................................... 91

Index

ITW Dynatec

UFD Applicator, Manual 40-43, Rev. 6.16 Page 5

Blank Module, Vertical Air Only, PN 111053 .......................................................................... 91

Blank Module, Horizontal Air Only, PN 111052...................................................................... 91

UFD Nozzle Seals .............................................................................................. 92

Festo Solenoid Assemblies, PN 115055 & 115056............................................ 93

Chapter 8 Options & Accessories ........................................95

Applicator Heater Cartridges................................................................................................... 95

Applicator RTD Sensors.......................................................................................................... 95

Filters....................................................................................................................................... 95

Filter Kits ................................................................................................................................. 96

Service Kits ............................................................................................................................. 96

High-Temp Splice Kit, PN102645 ........................................................................................... 96

UFD Nozzle Cleaning Oven.................................................................................................... 96

Pressure Transducer Tap ....................................................................................................... 97

Drain Valve PN 107820........................................................................................................... 97

Balanced Solenoid Manifold.................................................................................................... 97

Low-Profile (Slim line) Models (codes A, J, M, P)................................................................... 97

Elastic Guide Bracket Assembly, PN 107622......................................................................... 98

Extension Cable Assemblies................................................................................................... 99

Strand Coating System (SCS) .............................................................................................. 100

Recommended Service Parts List......................................................................................... 102

Chapter 9 Engineering Drawings & Schematics ...............103

Pin Connectors & Electrical Schematics............................................................................... 103

Chapter 10 Appendix............................................................105

Solenoid Valve Configurations, Schematics & Setup ........................................................... 105

Air Filter/ Regulator Installation Notes .................................................................................. 105

Section 1, 24 VDC MAC solenoid valve, 4 way, 02, 1/8 NPT, PN 100054........................... 106

Section 2, MAC solenoid valve, 4 way, 1/4 NPT................................................................... 107

Section 3, 24 VDC MAC solenoid valve, 5 way, 1/8 NPT, PN 106937................................. 108

Section 4, 24 VDC MAC solenoid valve, 4 way, 1/4 NPT, PN 112496................................. 109

Section 5, 24 VDC MAC solenoid valve, 4 way, 1/4 NPT, PN 112496................................. 110

Section 6, Air Control Kit PN 100055, Component Illustration.............................................. 111

Process (Preheater) Air Control Filter/ Regulator, PN 107404............................................. 112

ITW Dynatec

Index

Page 6UFD Applicator, Manual 40-43, Rev. 6.16

This page intentionally left blank.

Chapter 1

Declaration of Incorporation

ITW Dynatec

UFD Applicator, Manual 40-43, Rev. 6.16 Page 7

Chapter 1

Declaration of Incorporation

ITW Dynatec

Chapter 1

Declaration of Incorporation

Page 8UFD Applicator, Manual 40-43, Rev. 6.16

Chapter 2

Safety Instructions

ITW Dynatec

UFD Applicator, Manual 40-43, Rev. 6.16 Page 9

Chapter 2

Safety Instructions

General Considerations



All operators and service personnel must read and understand this manual

before operating or servicing equipment.



All maintenance and service on this equipment must be performed by trained

technicians.

Read and adhere to the manual!

1. Read and follow these instructions.

Failure to do this could result in severe personal injury or death.

2. Keep the binding rules for accident prevention valid for your country and the place of

installation. Also keep the approved qualified technical rules for safety-conscious and

professional work.

3. Additional safety instructions and/ or symbols are located throughout this manual.

They serve to warn maintenance personnel and operators about potentially hazardous

situations.

4. Inspect the machine for unsafe conditions daily and replace all worn or defective parts.

5. Keep work area uncluttered and well lit. Remove all material or things not needed for

the production from the workspace of the equipment!

6. All covers and guards must be in place before operating this equipment.

7. Subject to technical modifications without notice!

8. To ensure proper operation of the equipment, use specified electrical and/ or air

supply sources.

9. Do not attempt to alter the design of the equipment unless written approval is received

from ITW Dynatec.

10. Keep all manuals readily accessible at all times and refer to it often for the best

performance from your equipment.

Warning Labels

1. Read and obey all of the warning labels, signs and caution statements on the

equipment.

2. Do not remove or deface any of the warning labels, signs and caution statements on

the equipment.

3. Replace any warning labels, signs and caution statements which have been removed

or defaced. Replacements are available from ITW Dynatec.

ITW Dynatec

Chapter 2

Safety Instructions

Page 10 UFD Applicator, Manual 40-43, Rev. 6.16

Safety Symbols in this Manual

1. WARNINGS and CAUTIONS are found throughout this manual.

WARNINGS mean that failure to observe the specific instructions may cause injury to

personnel.

2. CAUTIONS mean that failure to observe the specific instructions may damage the

equipment.

Safe Installation and Operation

Read and adhere to the manual!

1. Read this manual before applying electrical power to the equipment. Equipment may

be damaged by incorrect electrical connections.

2. To avoid possible failure of hoses, make sure all hoses are routed to avoid kinking,

tight radius turns (8” or less) and abrasive contact. Hot‐melt hoses should not have

prolonged contact with heat‐absorbing surfaces such as cold floors or metal troughs.

These heat‐absorbing surfaces can alter adhesive flow and cause incorrect

calibration. Hoses should never be covered with materials that prevent heat

dissipation, such as insulation or sheathing. Hoses should be spaced apart from each

other, not making direct contact.

3. Do not use adhesive that is dirty or that may be chemically contaminated. Doing so

can cause system clogging and pump damage.

4. When adhesive hand‐held applicators or other movable applicators are used, never

point them at yourself or at any other person. Never leave a hand‐held applicator's

trigger unlocked when not actually in use.

5. Do not operate the hopper or other system components without adhesive for more

than 15 minutes if the temperature is 150 degrees C (300 degrees F) or more. To do

so will cause charring of the residual adhesive.

6. Never activate the heads, hand‐held applicators and/ or other application devices until

the adhesive's temperature is within the operating range. Severe damage could result

to internal parts and seals.

7. Never attempt to lift or move the unit when there is molten adhesive in the system.

8. In case of an emergency or exceptional incident, press the emergency stop button in

order to stop the unit quickly.

9. Use the unit only as it is intended to.

10. Never let the unit run unattended.

11. Operate the unit only in a faultless and fully functional condition. Check and make

sure that all safety devices work in proper form!

Inhaltsverzeichnis

Andere ITW Dynatec Spritzpistole Handbücher

ITW Dynatec

ITW Dynatec Dyna BFS Bedienungsanleitung

Beliebte Spritzpistole Handbücher anderer Marken

SNOWJOE

SNOWJOE Sunjoe 24V-GS-LTW-RM Bedienungsanleitung

Graco

Graco 246737 Gebrauchs- und Pflegehandbuch

Binks

Binks SV100 Bedienungsanleitung

Fimco

Fimco LG-4-3-1 Bedienungsanleitung

AG SPRAY

AG SPRAY FS-ATV-25BL Bedienungsanleitung

Nordson

Nordson MicroMax 2 Bedienungsanleitung

Bonide

Bonide 051 Bedienungsanleitung

zogics

zogics Z-DAS Bedienungsanleitung

KISANKRAFT

KISANKRAFT KK-KBS-165 Bedienungsanleitung

Matrix

Matrix SG 650 Bedienungsanleitung

Anest Iwata

Anest Iwata SGA-3 Kurzanleitung

paasche

paasche VV Datenblatt

Carlisle

Carlisle DeVilbiss JGA-510 Bedienungsanleitung

Gardena

Gardena 11120 Bedienungsanleitung

Conrad

Conrad Hobby Airbrush K3 Bedienungsanleitung

wiwa

wiwa 14025 R/F Bedienungsanleitung

Graco

Graco EM 390 Bedienungsanleitung

DeVilbiss

DeVilbiss LUNA2i Bedienungsanleitung