Jaccard VA 4000 AT Betriebsanleitung

technical alterations and alterations

regarding accessories reserved

Operating Instructions for Conveyor Belt

Model

VA 4000 AT

Jaccard Corporation

70 Commerce Drive

Rochester, NY 14623

Telephone 1-716-825-3814

ACCARD

LEGENDARYQUALITYSINCE1962

Page 2

Contents

1. INSTALLATION AND INITIAL OPERATION 3

1.1. INSTALLATION 3

1.2. ELECTRICAL INSTALLATION 3

2. OPERATION 3

3. CLEANING 4

Page 3

Installation and initial operation

Read these operating instructions as well as the operating instructions for the VA 4000 completely. These

additional instructions are only a supplement.

Only operate the machine according to the instructions.

Always work with care to avoid damage or injury. The installation, introduction and initial operation must

be done by an authorized supplier or service technician.

1.1.

Installation

Install the food slicer model VA 4000 on the supplied stand. Make

sure that the feet of the machine are placed into the cups fixed on the

stand.

Place the front end of the conveyor belt up on the base of the machine and slide it

securely over the mounting bolt. Make sure that the power plug is located on the left

side of the conveyor. Then lower the conveyor into the mounting brackets of the

support arm.

Make sure that both sides of the conveyor are supported and that it is securely in

place.

1.2.

Electrical installation

The conveyor belt is powered by the VA4000. Plug the conveyor belt power cord into the corresponding socket,

located at the front of the machine. Make sure to secure the plug into position by

tightening the outer safety locking ring.

Operation

The operating instructions of the VA4000 are described in the “Operating instructions

for Food Slicer VA4000”. The only variation during programming will be the need for

the input of the desired distance between sliced portions. This input of disctance will

be necessary for all slicing programs for the conveyor belt to move forward and to separate the sliced portions.

Once the machine has been started, it will run continuously. There are three instances where the slicing

procedure will be stopped

1. The food product has run out. The machine stops and the end piece holder moves

back to the beginning of the carriage

2. The portions are reaching the end of the conveyor belt, are activating the end

switch, which will cause the slicer to stop slicing.

3. The slicing prodedure is interrupted by pushing the "start/stop" button or the

emergeny stop button.

Once the slicer stopped production, a previously placed stack of product will remain near the stacking arm. If the

machine resumes the slicing, the new portion would be positioned on top of the previously sliced one.

To avoid this, push the “B” button first. The conveyor belt will move forward the same distance which is used in

the current slicing program. However, this only applies if the conveyor belts’ end switch was not activated..

Page 4

3. Cleaning

The machine must be cleaned prior to initial operation and after a longer period of standstill.

In accordance with FDA regulations, the slicer must be cleaned at least once every 4 hours if kept at room

temperature. Cleaning may be necessary more frequently at higher temperatures or when slicing products that

may harden on the blade like cheeses, soft meats, etc.

It is recommended to disconnect the conveyor belt from the machine for better cleaning.

After unplugging it from the VA4000, make sure that both parts of the power conectors have their protective caps

securely in place so that no moisture can enter the electrical system. Clean the belts and the metal base with

soapy water and cleaning cloths, using anti-bacterial detergent as described in the “Cleaning and Sanitizing

procedure VA4000 Slicers”.

For a quick cleaning between slicing sessions, the conveyor belt can be cleaned while it is connected to the

machine base.

Press and hold the "cleaning" button. Release the button after 5 seconds and the conveyor belts will start moving.

Pushing the "cleaning" button again quickly will stop the conveyor belt.

Be careful when cleaning the machine, especially in the area of the blade.

To carry out the cleaning process, refer to the work instruction WI-Maintenance-001; Cleaning and Sanitizing

Procedure provided by Jaccard in the manual kit with this machine.

Illustrated Parts Manual for Food Slicer

Model

VA 2000

VA 4000

Jaccard Corporation

70 Commerce Drive

Rochester, NY 14623

Telephone 1-716-825-3814

ACCARD

LEGENDARYQUALITYSINCE1962

page 2

Contents

1. EXPLODED DRAWINGS AND PART LISTINGS 3

1.1. DRAWING 1: MACHINE BODY –BASE 3

1.2. DRAWING 2: MACHINE BODY –COMPLETE 5

1.3. DRAWING 3: DISPLAY SUPPORT TUBE 6

1.4. DRAWING 4: STACKING DEVICE BASE PLATE 7

1.5. DRAWING 5: MAGNETIC SOLENOID ASSEMBLY 8

1.6. DRAWING 6: LIGHT BARRIER FOR STACKING DEVICE 9

1.7. DRAWING 7: STOP PIN FOR CHAIN ASSEMBLY 10

1.8. DRAWING 8: BUFFER 1 10

1.9. DRAWING 9: BUFFER 2 11

1.10. DRAWING 10: PIN FOR PIVOT BEARINGS 11

1.11. DRAWING 11: METAL PLATE FOR MICRO SWITCH ASSEMBLY 12

1.12. DRAWING 12: DEFLECTION ROLLER (2 PER MACHINE) 12

1.13. DRAWING 13: STEP MOTOR FOR RECEIVING PLATE 13

1.14. DRAWING 14: GUIDED MECHANISM FOR RECEIVING PLATE 14

1.15. DRAWING 15: STACKING DEVICE ASSEMBLY 15

1.16. DRAWING 16: CARRIAGE SLIDING SUPPORT ASSEMBLY 16

1.17. DRAWING 17: CARRIER FOR CARRIAGE DRIVE 18

1.18. DRAWING 18: CHAIN FRAME DRIVE 19

1.19. DRAWING 19: SYNCHRONIZING PLATE ASSEMBLY (TOP) 20

1.20. DRAWING 20: SYNCHRONIZING PLATE ASSEMBLY (BOTTOM) 21

1.21. DRAWING 21: COVER FOR CHAIN DRIVE BEARING 21

1.22. DRAWING 22: STEP MOTOR FOR CHAIN DRIVE 22

1.23. DRAWING 23: CHAIN DRIVE ASSEMBLY 23

1.24. DRAWING 25: PRESS ROLLER ASSEMBLY 24

1.25. DRAWING 26: DEFLECTING COMB BRACKET 25

1.26. DRAWING 27: INDEX MECHANISM ASSEMBLY 26

1.27. DRAWING 28: ADJUSTING BLOCK ASSEMBLY 28

1.28. DRAWING 29: INDEX GUIDE STRAP ASSEMBLY 29

1.29. DRAWING 30: THICKNESS PLATE SUPPORT ASSEMBLY 30

1.30. DRAWING 31: POTENTIOMETER ASSEMBLY 30

1.31. DRAWING 32: CARRIAGE CHAIN TENSIONER ASSEMBLY 31

1.32. DRAWING 33: CHAIN WHEEL CARRIER ASSEMBLY 32

1.33. DRAWING 34: CHAIN DRIVE COVER PLATE 33

1.34. DRAWING 38: TENSIONER ASSEMBLY 34

1.35. DRAWING 39: DEFLECTION ROLLER FOR BASE PLATE 35

1.36. DRAWING 40: CARRIAGE ASSEMBLY (MEDIUM) 36

1.37. DRAWING 43: PRODUCT SUPPORT ARM (MEDIUM) 37

1.38. DRAWING 45: DRIVING UNIT FOR END PIECE HOLDER (MEDIUM) 38

1.39. DRAWING 46: LOWER FOOD PLATE 40

1.40. DRAWING 47: END PIECE HOLDER ASSEMBLY 41

1.41. DRAWING 50: CARRIAGE SUPPORT ARM ASSEMBLY 42

1.42. DRAWING 51: BLADE GUARD ASSEMBLY 43

1.43. DRAWING 52: DEFLECTOR ASSEMBLY 44

1.44. DRAWING 53: MOTOR ASSEMBLY 45

1.45. DRAWING 54: BLADE HUB ASSEMBLY 46

1.46 DRAWING 55: FOOT ASSEMBLY 47

page 3

Exploded Drawings and Part Listings

1.1.

Drawing 1: Machine Body –Base

REF. #

DESCRIPTION

PART#

Base plate

20.000.00

Machine body complete (Drawing 2)

20K001.00

Holding tube assembly (Drawing 3 –VA4000 only)

20K009.00

Stacking device base assembly (Drawing 4)

20K050.00

Carriage sliding support assembly (Drawing 16)

20K100.00

Chain drive unit for chain assembly (Drawing 18)

20K230.00

Support assembly (Drawing 27)

20K370.00

Chain tensioner assembly (Drawing 32)

20K400.00

Chain wheel carrier assembly (Drawing 33)

20K430.00

Cover plate assembly (Drawing 34)

20K450.00

Foot assembly (Drawing 35)

20Z007J00

Adjuster assembly (Drawing 38)

20K011.00

Deflection roller for base plate assembly (Drawing 39)

20K017.00

Cable cover

20.008.00

Cover plate –rear

20.015.00

•

page 4

Spacer for carriage guide bar

20.018.00

Carriage guide bar –short

27.001.40

Support for guide bar

06.338.01

Conical pressure spring

52.001.00

Carriage guide bar

13.001.40

Bottom plate

20.016.00

Washer

590125044

Toothed washer

556797043

Lens head screw

607985408

Washer

599021085

Toothed washer

556797084

Socket screw

609120825

Washer

590125065

Spring washer

590127006

Socket screw

609120620

Countersunk screw

609630411

Threaded pin

545510620

Hex nut

606923006

Spring washer

590137008

Spring washer

590127008

Socket screw

609120865

Socket screw

609120840

Socket screw

607984820

page 5

1.2.

Drawing 2: Machine Body –Complete

REF. #

DESCRIPTION

PART#

2.1

Machine body assembly

20Z001.00

2.2

Cover plate for side plate (front)

20.001.40

2.3

Cover plate for stacking device

20.001.50

2.4

Countersunk screw

609630306

2.5

Countersunk screw

609630310

I I D --

$ I

24: : t: ~~

2.4 _J,_..______ :[__ 2.4

=- 24

-2.1

2.5 ---~--,-,.. $ I

.-- 2.5

2.5

2.3

2.5 ~-- - - ~ 2.5

page 6

1.3.

Drawing 3: Display Support Tube (VA4000 only)

REF. #

DESCRIPTION

PART#

Holding tube body assembly (Drawing 2)

20K001.00

3.1

Holding tube assembly

20Z009.00

3.2

Holding tube mount assembly

15Z800.00

3.3

Cylinder screw

600840406

3.4

Wing screw

57.002.10

3.5

Welded threaded bolt

544000616

3.6

Washer

599021065

3.7

Hex nut

609850006

34 tF . ~ 33

I I .:---2

35 ---rn r 35

3.2

3.6 ----+ +- 36

37 ~ ,.j_- 37

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