Janome JP-104 Bedienungsanleitung

JANOME ELECTRO PRESS

JP-104 JP-204 JP-504 JP-1004

JP-1504 JP-3004 JP-5004

JPH-104 JPH-204 JPH-504 JPH-1004

JPH-1504 JPH-3004 JPH-5004

JPU-104 JPU-204 JPU-504 JPU-1004

JPU-1504 JPU-3004 JPU-5004 JPU-8004

Operation Manual

<Setup>

“For Qualified Installer ONLY”

Thank you for purchasing the Electro Press.

*Read this manual thoroughly in order to properly use this machine.

Be sure to read “For Your Safety”before you use the machine. It

will protect you from possible dangers during operation.

*After having read this manual, keep it in a handy place so that you

or the operator can refer to it whenever necessary.

FOR YOUR SAFETY

Safety Precautions

The precautions stated in this manual are provided for the customer to make the best use of this

product safely, and to provide preventive measures against injury to the customer or damage to

property.

・・・・・Be sure to follow the instructions・・・・・

Various symbols are used in this manual. Please read the following explanations to understand what

each symbol stands for.

● Symbols indicating the Degree of Damage or Danger

The following symbols indicate the degree of damage or danger which may be incurred if you

neglect the safety notes.

● Symbols indicating the type of Danger and Preventive Measures

The following symbols indicate the type of safety measure that should be taken.

Warnings

Cautions

These “Cautions”indicate the possibility of accidental injury or

damage to property.

These “Warnings”indicate the possibility of death or serious injury.

Indicates

rohibition.

Do not touch.

(

contact

rohibition

)

Never do this. (general prohibition)

Be sure to unplug the power supply from wall outlet.

Do not disassemble, modify or repair.

Be sure to follow instructions.

Be sure to check grounding.

Indicates necessity

Indicates the type of safety measure that should be taken.

Take care.

(

General caution

)

Setup ElectroPressJPSeries4i

FOR YOUR SAFETY

A person entering the machine’s operation area may be injured.

Put up a “No Entry”or “No Operating”warning sign in a clearly visible

position near the machine.

Do not sprinkle water or oil on the unit, control box, or its cable.

Contact with water can cause electric shock, fire, or malfunction of the unit.

IP Protection Rating is IP40.

Power the unit only with the rated voltage.

Excessive voltage can cause fire or malfunction of the unit.

Check the mounting screws regularly so that they are always firmly

tightened.

Loose screws may cause injury or damage.

Regularly replace the built-in battery (optional) in the body or control

box. It is preferable to replace it every 3 years.

Failure to do so may cause malfunction or defect.

Keep the emergency stop switch within reach of an operator while

teaching and running the machine.

Failure to do so is dangerous because the machine cannot be stopped

quickly and safely.

Regularly check that the I/O-S circuits and emergency stop switch work

properly.

Failure to do so is dangerous because the machine cannot be stopped

quickly and safely.

Do not leave the unit plugged in (power cord and connectors) when it

is not in use for long periods of time. Dust can cause fire.

Be sure to shut off the power supply before removing the power cord.

Warnings

Setup ElectroPressJPSeries4ii

FOR YOUR SAFETY

INSTALLATION

Install an interlock as a safeguard that triggers an emergency stop

when it is activated using the I/O-S connector included in the package.

Use protective wear (helmet, protective gloves, protective glasses and

protective footwear) when installing the machine.

Place the machine on a suitable flat surface that can support its weight

and do not cover the cooling fan vent on the top of a stand-alone and head

type.

An insufficient or unstable area can cause the machine to fall, overturn,

breakdown or overheat.

Place the machine in a well-ventilated area for the health and safety of

the operator.

Warnings

Setup ElectroPressJPSeries4iii

FOR YOUR SAFETY

Keep the emergency stop switch within reach of an operator while

teaching and running the machine.

Failure to do so may cause danger since the machine cannot be stopped

immediately and safely.

Use the machine in an environment between 0 to 40 degrees

centigrade with a humidity of 20 to 95 percent without condensation.

Use outside tease conditions may result in malfunction.

IP Protection Rating is “IP40.”

Warnings

Turn off the unit before inserting and removing cables.

Failure to do so may result in electric shock, fire, or malfunction of the unit.

IP Protection Rating is “IP40.”

Confirm that the unit is properly grounded.

Power supply earth should be connected complying with Type D grounding.

(under 100 Ωof resistance.)

Insufficient grounding can cause electric shock, fire or malfunction.

Do not attempt to disassemble or modify the machine.

Disassembly or modification may cause electric shock, fire or malfunction.

Do not use the unit near inflammable or corrosive gas.

If leaked gas accumulates around the unit, it can cause fire.

IP Protection Rating is IP40.

Be sure to use within the voltage range indicated on the unit.

Failure to do so may cause electric shock or fire.

Plug the power cord into the wall outlet firmly.

Incomplete insertion into the wall outlet heats the plug and can cause fire.

Check that the plug is not covered with dust.

Be sure to shut off the power supply before connecting the power cord

Setup ElectroPressJPSeries4iv

FOR YOUR SAFETY

The installation mount should be steel. For the stand-alone type, it

should be able to support the machine’s weight. For the head and unit

types, it is able to support the machine’s weight and pressing capacity.

Use the machine in an environment that is not dusty or damp.

Dust and dampness may cause failure or malfunction.

Place the control box on a flat surface more than 80 cm above the floor so

that it is easier to operate it.

Attach an eyebolt and use a crane or other equipment to transport the

machine.

Failure to do so may result in malfunction or defect.

Do not bump or jar the machine while it is being transported or

installed.

This can cause defects.

Use the machine in an environment where it is not exposed to

direct sunlight.

Direct sunlight may cause malfunction or defect.

Be sure to confirm that jigs such as the electric screwdriver unit, etc.

are properly connected.

Failure to do so may result in injury or defect.

Be sure to check the wiring to the main unit.

Improper wiring may cause malfunction or defect.

Be sure to shut off the power supply before plugging the power cord.

Use the machine in an environment where no electric noise is

resent.

Warnings

Setup ElectroPressJPSeries4v

FOR YOUR SAFETY

WORKING ENVIRONMENT

Always be aware of the machine’s movement, even in the teaching mode.

Special attention will protect the operator from injury.

During operation, always have the emergency stop switch within the

operator’s reach.

For the operator’s safety, the emergency stop switch is necessary to make a

quick and safe stop in an emergency.

When you lubricate or inspect the unit, unplug the power cord from

the outlet.

Failure to do so may result in electric shock or injury.

Be sure to shut off the power supply before removing the power cord.

Warnings

Setup ElectroPressJPSeries4vi

FOR YOUR SAFETY

DURING OPERATION

During teaching, tests, and actual operation, always have the

Emergency stop switch within the operator’s reach.

For the operator’s safety, the emergency stop switch is necessary to

make a quick and safe stop in an emergency.

If anything unusual (e.g. a burning smell) occurs, stop operation and

unplug the cable immediately. Contact your dealer or the office listed

on the last page of this manual.

Continuous use without repair can cause electric shock, fire, or breakdown

of the unit.

Under no circumstances should you go inside the working area or

place your hands or head inside the working area while the machine is

operating.

When starting the machine, check that no object will interfere with the

machine’s operation.

Warnings

Setup ElectroPressJPSeries4vii

PREFACE

The operation manual for the JANOME Electro Press consists of the following volumes.

“For Your Safety” is also provided so that the customer can make the best use of this product safely.

This section includes preventive measures that can be taken against injury to the customer or damage

to property. Please be sure to read “For Your Safety” before using this product.

Setup This volume explains how to set up the Electro Press.

* For those who have received training in Electro Press safety and installation.

Maintenance This volume explains Electro Press maintenance.

* For those who have received training in Electro Press safety and installation.

Teaching and

Operation

This volume lists part names and data structure as well as providing the basic

knowledge necessary to operate the Electro Press.

Operation This volume explains how to operate the Electro Press.

Specifications This volume provides comprehensive specifications, including mechanical and

electrical requirements.

Note: The product specifications in these volumes may differ from those of the machine you have

received due to a product upgrade.

Please be sure to follow the instructions described in these volumes. Proper use of the robot will

ensure continued functionality and high performance.

These volumes are based on the standard application. Menu items may vary depending on the

model.

Be sure to shut off the power supply before plugging in the power cord.

BE SURE TO MAKE A PROPER GROUNDING WHEN YOU INSTALL THE MACHINE.

Be sure to save data whenever it is added or modified. Otherwise, changes

will not be saved if the power to the robot is cut off.

Setup ElectroPressJPSeries4viii

CONTENTS

FOR YOUR SAFETY ______________________________________________________________ i

PREFACE_____________________________________________________________________ viii

CONTENTS ____________________________________________________________________ ix

1. ENVIRONMENT_______________________________________________________________ 1

Notice regarding Installation of the Electro Press ______________________________________ 2

2. SYSTEM CONFIGURATION _____________________________________________________ 3

2-1 Stand-Alone Type ___________________________________________________________ 3

2-2 Head Type ________________________________________________________________ 4

2-3 Unit Type__________________________________________________________________ 5

3. INSTALLATION _______________________________________________________________ 6

3-1 Lifting ____________________________________________________________________ 6

3-2 Setting____________________________________________________________________ 9

3-2-1 JP-104/JP-204, Stand-Alone Type ___________________________________________ 9

3-2-2 JP-504/JP-1004/JP-1504, Stand-Alone Type__________________________________ 10

3-2-3 JP-3004/JP-5004, Stand-Alone Type _________________________________________11

3-2-4 JPH-104/JPH-204, Head Type_____________________________________________ 12

3-2-5 JPH-504/JPH-1004, Head Type____________________________________________ 13

3-2-6 JPH-3004/JPH-5004, Head Type___________________________________________ 14

3-2-7 JPU-104/JPU-204, Unit Type ______________________________________________ 15

3-2-8 JPU-504/JPU-1004, Unit Type _____________________________________________ 16

3-2-9 JPU-1504, Unit Type ____________________________________________________ 17

3-2-10 JPU-3004/JPU-5004, Unit Type ___________________________________________ 18

3-2-11 JPU-8004, Unit Type ___________________________________________________ 19

3-3 Wiring ___________________________________________________________________ 20

3-3-1 Stand-Alone/Head Type __________________________________________________ 20

3-3-2 Unit Type _____________________________________________________________ 21

3-4 Base Dimensions __________________________________________________________ 25

3-4-1 JP-104/JP-204, Stand-Alone Type __________________________________________ 25

3-4-2 JP-504/JP-1004/JP-1504, Stand-Alone Type__________________________________ 26

3-4-3 JP-3004/JP-5004, Stand-Alone Type ________________________________________ 27

Setup ElectroPressJPSeries4ix

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