Janus 2000 Bedienungsanleitung

www.janusintl.com

JANUS INTERNATIONAL GROUP LLC

135 JANUS INTERNATIONAL BLVD.

TEMPLE, GA 30179

PHONE 770-562-2850 / FAX 770-562-1991

2000 INSTALLATION GUIDE

Rev. Date: 5/27/2020 810014-0001

IMPORTANT INFORMATION

JANUS INTERNATIONAL DOORS MUST BE INSTALLED BY TRAINED ROLLING DOOR TECHNICIANS QUALIFIED TO INSTALL

PRODUCT SAFELY WITH PROPER KNOWLEDGE, TOOLS, SAFETY AND INSTALLATION EQUIPMENT. CAREFULLY READ

INSTALLATION INSTRUCTIONS. FAMILIARIZE YOURSELF WITH ALL INSTALLATION PROCEDURES, WARNINGS, CAUTIONS, AND

NOTES BEFORE ATTEMPTING TO INSTALL DOOR. JANUS INTERNATIONAL CORPORATION WILL NOT WARRANTY OR ACCEPT

RESPONSIBILITY FOR DOORS NOT INSTALLED PER THESE INSTALLATION INSTRUCTIONS.

O & M Manual

- IMPORTANT SAFETY INFORMATION -

•CAREFULLY READ INSTALLATION INSTRUCTIONS. FAMILIARIZE YOURSELF WITH ALL INSTALLATION

PROCEDURES, WARNINGS, CAUTIONS, AND NOTES BEFORE ATTEMPTING TO INSTALL DOOR.

•INSPECT RECEIVED DOOR ASSEMBLY FOR VISIBLE DAMAGE AND/OR COMPONENT SHORTAGES.

a. SHIPPING DAMAGE: FILE DAMAGE CLAIM IMMEDIATELY WITH FREIGHT CARRIER. SUPPLY DOOR

SUPPLIER WITH PHOTO DOCUMENTATION TO RECEIVE REPLACEMENT COMPONENTS.

b. PART SHORTAGE: IMMEDIATELY CONTACT DOOR SUPPLIER WITH PARTS SHORTAGE CLAIM. ORDER

NUMBER, DOOR MODEL, PHOTO DOCUMENTATION ARE ENCOURAGED TO EXPEDITE PROCESS.

c. INCORRECT PARTS: IF RECEIVED DOOR COMPONENTS AND PARTS DO NOT MATCH THOSE

REFERENCED IN THESE INSTALLATION INSTRUCTIONS, IMMEDIATELY CONTACT DOOR SUPPLIER.

•IF AT ANY TIME BEFORE OR DURING INSTALLATION YOU ARE UNFAMILIAR, UNCOMFORTABLE, OR

CONFUSED BY INSTALLATION PROCEDURES OUTLINED IN THESE INSTALLATION INSTRUCTIONS DO NOT

ATTEMPT TO INSTALL DOOR ASSEMBLY. IMMEDIATELY CONTACT DOOR SUPPLIER WITH

QUESTIONS/CONCERNS.

JANUS INTERNATIONAL DOORS MUST BE INSTALLED BY TRAINED

ROLLING DOOR TECHNICIANS QUALIFIED TO INSTALL PRODUCT

SAFELY WITH PROPER KNOWLEDGE, TOOLS, SAFETY AND

INSTALLATION EQUIPMENT.

- READ ALL WARNINGS BELOW -

•USE APPROPRIATE SAFETY EQUIPMENT TO AVOID SERIOUS INJURY.

•CLEAR FLOOR AT OPENING OF ALL DEBRIS BEFORE INSTALLING PRODUCT.

•USE APPROPRIATE LIFTING EQUIPMENT AND CORRECT LIFTING PROCEDURES TO AVOID DAMAGE,

SERIOUS INJURY OR DEATH.

•MOVING DOOR COULD RESULT IN DEATH OR SERIOUS INJURY. DO NOT CLOSE DOOR UNTIL DOORWAY IS

CLEAR.

•CONTROL THE SPEED OF THE DOOR DURING MANUAL OPERATION.

•DO NOT STAND OR WALK UNDER A MOVING DOOR.

•KEEP DOORWAY CLEAR AND IN FULL VIEW WHILE OPERATING DOOR.

•DO NOT PERMIT CHILDREN TO PLAY ON, NEAR, OR WITH DOOR, OR OPERATE DOOR CONTROLS.

•UNLOCK DOOR BEFORE OPENING DOOR.

•SENSING DEVICES ON MOTOR OPERATING DOORS SHOULD BE TESTED FREQUENTLY.

•VISUALLY INSPECT DOOR AND HARDWARE MONTHLY FOR WORN AND/OR BROKEN PARTS AND CHECK IF

DOOR OPERATES FREELY. DO NOT OPERATE A DOOR WITH A BROKEN SPRING.

•COMPONENTS ARE UNDER EXTREME SPRING TENSION COULD RESULT IN DEATH OR SERIOUS INJURY.

•DOOR MUST BE FULLY OPENED WHEN MAKING ADJUSTMENTS.

►Retaintheseinstructionsforreference.

►Operation&MaintenanceManualavailableviapdfdownloadatwww.janusintl.com

oruponrequest.

HANDLE WITH CARE - DO's & DON'T's

FAILURE TO ADHERE TO THE ABOVE CONDITIONS WILL RESULT IN PERSONAL INJURY OR

PRODUCT DAMAGE NOT COVERED UNDER JANUS INTERNATIONAL PRODUCT WARRANTY.

ALWAYS HANDLE PRODUCT WITH CARE, AND REVIEW ALL INSTRUCTIONS, WARNINGS, AND

NOTES BEFORE INSTALLING PRODUCT.

REVIEW DOOR ASSEMBLY AND GENERAL PARTS DESCRIPTIONS BILL OF MATERIAL FROM PAGE

4, FIGURE 1 TO FAMILIARIZE YOURSELF WITH COMMON PARTS OF ROLLING SHEET DOOR

ASSEMBLY.

DOOR ASSEMBLIES ARE MANUFACTURED PER OPENING WIDTHS AND HEIGHTS SPECIFIED AT

TIME OF ORDER. JANUS INTERNATIONAL WILL NOT BE HELD RESPONSIBLE FOR OPENING

WIDTHS OR HEIGHTS THAT DO NOT MATCH THOSE SPECIFIED AT TIME OF ORDER.

DON'T's

• DO NOT - STAND ON PRODUCT.

• DO NOT - CLIMB ON PRODUCT.

• DO NOT - WALK ON PRODUCT.

• DO NOT - DROP PRODUCT.

• DO NOT - SLIDE PRODUCT ACROSS ANY SURFACE.

• DO NOT - THROW OR TOSS PRODUCT.

• DO NOT - SET OR STACK PRODUCT ON GRAVEL,

DEBRIS, OR UNEVEN SURFACES.

• DO NOT - ALLOW SHARP OBJECTS TO COME IN

CONTACT WITH PRODUCT.

• DO NOT - LEAVE PRODUCT UNSECURED WHILE IN

TRANSIT OR DURING INSTALLATION.

DO's

• CAREFULLY INSPECT ALL PRODUCT FOR

DAMAGE UPON RECEIPT.

• USE PROTECTIVE FOAM BETWEEN

PRODUCT AND ANY SURFACE OR OBJECT IT

MAY COME INTO CONTACT WITH WHILE IN

TRANSIT AND/OR STORAGE.

• WHEN SECURING PRODUCT FOR TRANSIT,

USE FOAM BARRIER BETWEEN PRODUCT

AND STRAPS, ROPES, ETC.

• CAREFULLY UNLOAD PRODUCT FROM ANY

TYPE OF CRATING MATERIAL ASSURING NO

CONTACT WITH FASTENERS OR SHARP

EDGES.

• CLEAR FLOOR AT OPENING OF ALL DEBRIS

BEFORE INSTALLING PRODUCT.

• SINGLE PERSON LIFTING OF PRODUCT

COULD CAUSE INJURY. USE ASSISTANCE

WHEN MOVING OR LIFTING.

• INSTALL PRODUCT WITH APPROPRIATE

LIFTING EQUIPMENT ASSURING A

PROTECTIVE BARRIER IS MAINTAINED

BETWEEN PRODUCT AND ANY SURFACE OR

OBJECT IT MAY COME INTO

GENERAL BILL OF MATERIALS

ITEM DESCRIPTION / PART NUMBER ITEM DESCRIPTION / PART NUMBER ITEM DESCRIPTION / PART NUMBER

112" Spiral Barrel 7LH Comm. Bracket 13 Comm. Slide lock

21 5

16" O.D. Axle 8 Comm. Headstop 14 Tensioner

3Spring/Counterbalance Assembly 926 Ga. Corrugated Curtain 15 Stamped Axle Support

4LH, 16Ga, Comm. Guide 10 Astragal 16 Small Mounting Plate

5RH, 16Ga, Comm. Guide 11 Bottom Bar Assembly 17 ---

6RH Comm. Bracket 12 Comm. Step Plate 18 ---

FIGURE 1:

DOOR ASSEMBLY &

GENERAL PART DESCRIPTIONS

DOOR ASSEMBLY & GENERAL PART DESCRIPTIONS

HEADROOM REQUIREMENT

OPENING

HEIGHT

VERTICAL

HEADROOM

HORIZONTAL

HEADROOM

THRU 8'-0" 20" 20"

OVER 8'-0"

THUR 10'-0" 21" 21"

OVER 10'-0"

THRU 14'-0" 21 12"21"

OVER 14'-0"

THRU 20'-0" 22" 22"

SIDEROOM CLEARANCE REQUIREMENTS

OPERATION BACK OF

GUIDE

OUTSIDE OF BRACKET

TENSIONER END

OUTSIDE OF

BRACKET DRIVE END

OUTSIDE OF

HAND CHAIN

EACH END

OF AXLE

PUSH-UP 2-1/2" 4-1/8" 4-1/8" -- 7"

REDUCED

HAND CHAIN 2-1/2" 4-1/8" 4-7/8" 6-3/8" 7"

ELECTRIC 2-1/2" 4-1/8" 5-5/8" -- 7"

HEADROOM/SIDEROOM DIMENSIONAL REFERENCES

IMPORTANT NOTES:

• DIMENSIONS ARE REFERENCED FROM THE EDGE OF THE OPENING

•FOR CRITICAL FITS DUE TO REDUCED AVAILABLE HEADROOM OR SIDEROOM

CLEARANCES, CONSULT FACTORY

FIGURE 3: SIDEROOM CLEARANCE REQUIREMENT CHART

END OF

AXLE CLEARANCE

OUTSIDE OF

BRACKET

OUTSIDE OF

BRACKET

TENSIONER

END PUSH UP

NON-TENSIONER

END

HORIZONTAL

HEADROOM

END OF

AXLE CLEARANCE

FIGURE 2: HEADROOM REQUIREMENT CHART

EDGE OF OPENING EDGE OF OPENING

OPENING

HEIGHT

VERTICAL

HEADROOM

HEADER

LH JAMB

RH JAMB

FLOOR

STEP 2: MOUNTING PLATES

►If door will install to steel jambs, mounting plates for the door brackets are required and may be welded or bolted

to the jambs.

►Top of mounting plates should be located 10" above top of opening and be level with each other. Side of

mounting plates should be even with edge of opening. If opening width is off, adjust locations accordingly.

STEP 1: WALL OPENING

►Check wall opening width and height and verify these measurements against size of door to be installed.

►Verify that jambs are plumb.

►Check floor and header for level.

►Check for adequate side clearance at jambs and clearance above and at sides of header.

Check vertical and horizontal headroom requirements. See Figures 2 & 3 for minimum

requirements.

►Verify that the guide mounting surface on the jamb is flush.

►Make sure all parts required for installation are with the door.

FIGURE 4:

WALL OPENING

FIGURE 5:

MOUNTING PLATES

NOTE: LEAVE FLATS OF BOLT HEADS INVERTICAL POSITION. INSTALL WASHERS ONHEX NUT SIDEONLY

3-38" -16 X 1-14"

HEX HEAD BOLT

LH MOUNTING PLATE

HEADER

RH MOUNTING PLATE

6-12"

10"

JAMB EDGE

OPENING

WIDTH

OPENING

HEIGHT

LEVEL MOUNTING PLATES

FIGURE 6:

COMMERCIAL

BRACKETS TO GUIDE

FIGURE 7:

DRIVE END

(RH SHOWN \ LH OPPOSITE)

►Attach commercial brackets to guides, locating top surface of

bracket2"below top of guide. Use (2) 1/4" -20 x 5/8"

carriage bolts, (2) 1/4" - 20 serrated flange hex nuts

and (2) 1/4" flat washers per bracket for tensioner end

and the non-tensioner (drive) end. For push-up

operation. See Figures 6

►REDUCED HAND CHAIN DRIVE: Install drive bracket 2" from top of guide to top of bracket with two (2) each 1/4" - 20 x 1-3/4"

carriage bolts 1/4"- 20 serrated flange hex nuts and 1/4" flat washers. *Insert one (1) each 5/8" O.D.x 1/2" long spacer tube

between guide and bracket at each bolt location.

►ELECTRIC OPERATOR DRIVE: Install drive bracket 2" from top of guide to top of bracket with two (2) each 1/4" - 20 x 2-1/2"

carriage bolts, 1/4" - 20 serrate flange hex nuts and 1/4" flat washers. *Insert two (2) each 1- 1/2" O.D. x 3/4" long spacer tubes

between guide and bracket at each bolt location.

►PANTHEON MOTOR OPERATION: Install drive bracket 2" from top of guide to top of bracket. Position bracket 1-1/4" from

outside of guide to inside of the bracket. *No spacers are required for this application.

14" - 20 CARRIAGE BOLTS

TOP OF GUIDE

COMMERCIAL BRACKET

14" - 20 SERRATED HEX NUT

14" FLAT WASHER

*SPACER TUBE (SEE INSTRUCTION BELOW FOR OPTONAL DRIVES)

POSITION BRACKET 2"

FROM TOP OF GUIDE

TO TOP OF BRACKET

STEP 3: COMMERCIAL BRACKETS TO GUIDES

14" - 20 x 58"

CARRIAGE BOLTS

POSITION BRACKET 2"

FROM TOP OF GUIDE

TO TOP OF BRACKET COMMERCIAL BRACKET

14" FLAT WASHER

14" - 20 SERRATED HEX NUT

NOTE: DOOR DRIVE OPERATION MAY BE INSTALLED ON EITHER END OF DOOR ASSEMBLY.

►Attach brackets and guides to jambs using fasteners shown in Table 1.

►The guides should be mounted centered about the opening and spaced curtain width + 1" apart, measured from

back of guide to back of guide. Both guides must be plumb.

►Once both guides have been correctly positioned, attach them to the jambs using the appropriate fastener at each

hole location. See Table 1.

►Check top surface of brackets to verify they are level with each other. If they are not, loosen the bracket-to-guide

attachment fasteners and slide bracket(s) vertically until level. Tighten bracket to guide fasteners.

►Install three (3) bracket-to-jamb attachment fasteners for each bracket. See Table 1.

TABLE 1: WALL FASTENERS (included for jamb attachment for brackets and guides)

ITEM JAMB FASTENERS DRILL SIZE

BRACKETS STEEL 38 - 16 X 1 14" HEX BOLT AND NUT 716"

BRACKETS CONCRETE /

FILLED BLOCK

38" X 1 34" WEDGE-BOLT 38"

BRACKETS WOOD 38 - 7 X3" LAG SCREW -

GUIDES STEEL 14" X 14 1" TEKS SCREW -

GUIDES CONCRETE /

FILLED BLOCK

14" X 1-34" WEDGE BOLT 14"

GUIDES WOOD 14 X 10 X 2" LAG SCREW -

STEP 4: GUIDES AND BRACKETS TO JAMB

GUIDE MOUNTINGS ARE DICTATED BY APPLICATION AND JAMB TYPE.

See Pages 9 and 10. for appropriate mounting.

►STEEL JAMBS: 1/4" - 14 X 1". TEKS SCREW. SEE PAGE 9 FIGURE 8.

►MASONRY JAMBS: 1/4" X 1-3/4" WEDGE BOLT. SEE PAGE 9 FIGURE 9.

►WOOD JAMBS: 1/4" X 10 X 2" LAG SCREW. SEE PAGE 9 FIGURE 10.

WARNING!

DOOR CAN FALL IF BOTH BRACKETS ARE NOT SECURELY FASTENED TO THE JAMBS. ALL FASTENERS

ATTACHING BRACKETS TO JAMBS MUST FIT SECURELY INTO A STRUCTURAL MEMBER OR SURFACE. IF

DOOR FALLS, SERIOUS INJURY OR DEATH AND/OR DAMAGE TO DOOR CAN RESULT.

NOTE: DOOR ASSEMBLES ARE MANUFACTURED PER OPENING WIDTHS AND HEIGHTS SPECIFIED AT TIME OF ORDER. JANUS

INTERNATIONAL WILL NOT ASSUME RESPONSIBILITY FOR OPENING WIDTHS OR HEIGHTS THAT DO NOT MATCH THOSE

SPECIFIED AT TIME OF ORDER.

CURTAIN

FIGURE 8: STEEL JAMBS

- 14 X 1" TEK SCREW

CURTAIN

" WEDGE BOLT4

" X 1-

FIGURE 9: CONCRETE / MASONRY JAMBS

CURTAIN

14"" X 10 X 2" LAG SCREW

CURTAIN

FIGURE 10: WOOD JAMBS

CURTAIN

2-12"2-12"

2-18"2-18"

2-12"2-12"

2-18"2-18"

OPENING WIDTH + 5".

2-12"2-12"

2-18"2-18"

NOTES:

►Install guides and brackets with fasteners supplied.

►Install guides per mounting option detail that applies

to specific installation applications.

OPENING WIDTH + 5"

(3) 38-16 X 1-14

HEX-HEAD BOLT

(3) 38" FLAT WASHER

GUIDE MOUNTINGS (CONTINUED)

NOTE: DOOR CAN FALL IF BOTH BRACKETS ARE NOT SECURELY FASTENED TO THE

JAMBS. ALL FASTENERS ATTACHING BRACKETS TO JAMBS MUST FIT SECURELY

INTO A STRUCTURAL MEMBER OR SURFACE. IF DOOR FALLS, SERIOUS INJURY OR

DEATH AND/OR DAMAGE TO DOOR CAN RESULT.

FIGURE 11:

BRACKETS MOUNT TO STEEL

JAMBS VIA MOUNTING PLATES

(3) 38" LOCK NUT

(3) 38"FLAT WASHER

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