JessEm Tool TA FENCE Bedienungsanleitung
61 Forest Plain Road
Oro-Medonte, Ontario, Canada
L3V 0R4
Toll Free: 1-800-436-6799
Local: 705-726-8233
Fax: 705-327-0295
Email: [email protected]
Web: www.jessem.com
Store: www.jessemdirect.com
TA FENCE
Owners Manual: Model: #04500
JessEm Tool Company - Limited Warranty Warranty Limitations
Contact JessEm for a warranty claim return
authorization and instructions to proceed. The
consumer is responsible for shipping costs to
return product to JessEm Tool Company. We
will repair or replace the product at our
discretion and JessEm Tool will return shipment to
you at no charge.
All JessEm products are warranted to be free from
defects in material and workmanship. JessEm will
repair or replace any product which upon inspec-
tion, proves to be defective for a period of (1) year
from dated receipt and proof of purchase from an
authorized JessEm Distributor. All warranty claims
should be made direct to JessEm Tool Company.
This warranty does not cover:
•Repairs or alterations made or attempted by anyone
other than JessEm Tool Company or an authorized
JessEm service professional.
•Normal wear and tear.
•Abuse, misuse or neglect.
•Improper care or maintenance.
•Continued use after partial failure.
•Products that have been modified in any way.
•Products used with improper accessories
Message to our Customer
Thank you for choosing the TA Router Table Fence Model: #04500 from JessEm Tool Company. We
appreciate your support and hope that our product serves you well. This product is designed to provide
many years of reliable service, provided it is used as intended and taken care of.
IMPORTANT
Read and understand the contents of
this manual before assembly or
operation of this product
This user manual will assist you in assembly and general operation of this product. It is not our intent to
teach you about woodworking. It is assumed that you are an experienced woodworker with the basic
skills and experience necessary to use this product safely. If after reading the following instructions, you
are unsure or uncomfortable about safely using this product, we urge you to seek additional information
through widely available woodworking books or classes.
Continuous Product Improvement Policy
As part of our Continuous Product Improvement Policy, JessEm products are always advancing in
design, quality and function. Therefore, there may be differences between what is shown in our
catalogs, on our website, on retail displays and what is sold at time of purchase. We reserve the right to
make positive changes to our products at our discretion to ensure you, the customer, have the very best
product.
2
ROUTER AND ROUTER FENCE
SAFETY PRECAUTIONS
Always make sure the fence on your router table is
locked firmly into position before each use.
Never force the bit or overload the router beyond
the expectations of the tool.
Be sure that at least 3/4 of the shank length is insert-
ed securely in the router collet.
Never bottom out the bit in the collet. Allow 1/16”
clearance between shank and bottom of collet.
Always rout in two or more passes when large
amounts of stock must be removed.
Use reduced RPM speeds for large diameter bits.
Before operating any machinery or power tool,
read and understand all safety instructions in the
owner’s manual that came with the router.
If you do not have a manual, contact the manufactur-
er and obtain one before using any power tool.
Always wear eye protection in compliance with ANSI
safety standards when operating any power tool.
Always use proper guards and safety devices when
operating power tools and machinery.
Carefully check router bits before each use.
Do not use if damage or defect is suspected.
Do not exceed the recommended RPM for any
router bit.
Do not wear loose clothing or jewelry that may catch
on tools or equipment.
Unplug the tool or machine when mounting or
making any adjustments to mechanical performance.
Important Safety Precautions
A) Personal Safety
i) Stay alert, watch what you are doing and use common
sense when operating a tool. Do not use a power tool while
you are tired or under the influence of drugs, alcohol or
medication. Serious personal injury could result if complete
attention is not given while operating power tools.
ii) Always wear safety glasses. Everyday eyeglasses are
not safety glasses. Safety glasses have specially constructed
frames, lenses and side shields for better protection.
iii) Use safety equipment. Use a face or dust mask when
the cutting operation is dusty. Safety equipment such as dust
masks, hard hats, non-skid safety shoes and hearing
protection reduces personal injuries when used for
appropriate conditions. If devices and tools allow for dust
extraction and collection, ensure these are connected and
properly used.
iv) Do not overreach. Keep proper footing and balance at
all times. This allows for better control of the power tool in
unexpected situations.
v) Never stand on the machine. Serious injury could occur if
the tool tips or if the cutting tool is unintentionally contacted.
vi) Secure workpieces. Use clamps or vises to hold work
when practical. This is safer than using your hands and frees
both hands to operate the tools
vii) Dress appropriately. Do not wear loose clothing or
jewelry. Ensure you keep clothing, hair and gloves away from
moving parts. Loose clothing, jewelry or long hair can be
caught in moving parts. Roll up long sleeves to the elbow.
Wear protective hair covering to contain long hair.
viii) Avoid accidental starting. Ensure the switch is in the
off position before you plug it in. Carrying a power tool in
your hands with your finger on the switch or plugging in a
power tool that has the switch on is inviting accidents.
ix) Remove any adjusting key or wrench before turning the
power tool on. A wrench or a key left attached to a rotating
part of the power tool could result in personal injury.
B) Work Area Safety
i) Make your workshop child proof. Use padlocks, master
switches, or remove starter keys. ii) Keep work area clean
and well lit. Clutter and/or dark areas encourage accidents
ii)Keep children and bystanders away while operating a
power tool. Complete attention is required when operating a
power tool.
C) Electrical Safety
i) Ground electrical tools. If the tool is equipped with a
three-prong plug, it must only be plugged into a grounded
three-hole electrical outlet. If required, a qualified elctrician
can install one. Never remove the third prong or modify the
plug that is provided in any way.
ii) Never expose a power tool to rain or wet conditions.
You will increase the risk of electric shock if water enters the
powertool.
iii) Using power tools in damp or wet locations or conditions
is extremely dangerous.
iv) Do not operate any power tool in an explosive
atmosphere, in the presence of flammable liquids, gases or
dust. Power tools can create sparks which may ignite the
fumes or dust.
3
Suggested Router Bit Speeds
Max. SpeedBit Diameter
1” (25mm)
1-1/4” - 2” (30-50mm)
21,000 RPM
18,000 RPM
2-1/4” - 2-1/2” (55-65mm) 16,000 RPM
3” - 3-1/2” (75-90mm) 12,000 RPM
CONTENTS OF PACKAGING
Hardware and Assembly Tools Guard
(2) Knob and Knob Mount Assemblies
(1) Guard Adjustment Shaft and Mount
Main Fence Assembly
(2) Track and (2) Mounting Brackets
QUANTITY AND CONTENTS OF
PACKAGING
(1) - TA Main Fence Assembly
(2) - Fence Adjustment Knob Assemblies
(1) - Fence Guard Mount
(1) - Guard Adjustment Shaft
(2) - Track and Mounting Brackets
HARDWARE INCLUDED:
(8) - 10-24 X 1/2" Torx Drive Type 23 Self Tapping
Screws, Zinc Plated
(Self Tapping screws have a flat notch on the
end to facilitate cutting into the phenolic)
(2) - Fence Knob T-Nuts x 2-1/2" Long
(2) - 10-24 x 3/4" Torx Drive Screws
(2) - Guard Adjustment Knobs
(4) - 10-24 x 1/2" Hex Nuts
(4) - 10-24 x 1/2" Torx Drive Screws Stainless Steel
(1) - JessEm T-25 Torx Screw Driver
(1) - 3/16" Hex Key
(1) - 1/8" Hex Key
TOOLS REQUIRED FOR ASSEMBLY TO A
JESSEM TABLE
(1) JessEm T-25 Torx Screwdriver (supplied)
(1) 3/16" Hex Key (supplied)
(1) 1/8" Hex Key (supplied)
4
5
The following instructions are for mounting the #04500 TA
Fence to a JessEm Mast-R-Top or a JessEm Mast-R-Lift Excel II Top
If you are mounting your TA Fence to a Non-JessEm Table, please go to Page 10.
Step 1: Securing tracks to Table Top
Figure 1
Figure 2
a. JessEm’s Mast-R-Top and Mast-R-Lift Excel II
table tops are pre-drilled for easy assembly.
b. Using two wooden spacers, at least 2" high
flip your table top upside down on a table to
raise the table off your working surface a couple
of inches. See Figure 1.
c. Position the left and right track mount assemblies
to both sides of the table.
d. With the 10-24 x ½” Self TappingTorx Drive
Screws (Part #32), fasten and secure the tracks
to the table. See Figure 2.
6
a. Turn your top right side up on the 2" spacers or
you can now mount the top to a stand.
b. Place the fence on the table top in its upright
position and allow it to hang over the table edge
and lie across the front end of the fence track.
c. Loosen the (3) 1/4-20 x 5/8" Socket Head Cap
Screws. (Part #9) in the track assembly and raise
the fence track assembly so that it is flush with
the bottom of the fence. See Figure 3
d. With the 3/16” hex key provided, tighten the
front screw.
e. Move the fence back of the table and use it to
position the rear end of the track in the same
way and tighten of the rear screw. See Figure 4
f. Tighten the center bolt to complete the leveling
of the fence track. Repeat step 2 to level the fence
track on the other side of the table.
Figure 3
Figure 4
The Tracks of the TA Fence are slotted to allow for vertical adjustment to ensure the fence
tracks are perfectly flush with the table top.
Step 2: Levelling the Tracks to the Table Top
Check that the tracks are flush with the table top
and readjust as necessary
g.
7
MOUNTING YOUR FENCE TO THE TRACKS
Step 3: MOUNTING YOUR FENCE TO THE TRACKS
a.Slide the ¾” x 2-1/2” rectangular t-nut (Part # 34)
for the extension knob into the t-slot next to the
scales on the fence tracks. See Figure 5. Repeat
this for the other side of the fence.
b.Take two of the (4) 10-24 Stainless Steel
Hex Nuts (Part #22), and slide them into the t-slot
on the back of the fence. Repeat this step on the
other side of the fence. See Figure 6
c. Take the knob and mount assembly and line
up the hex nuts with the two holes in the mount. See
Figure 7. With two of the 10-24 x ½” Torx drive
stainless steel screws (Part #7), lightly thread them
into the hex nuts. DO NOT TIGHTEN at this point.
See Figure 7. Repeat this for the second knob.
Again, ensure you don’t tighten these fully.
d.On one side, slide the knob and mount to line up the
hole in the 2-1/2" t-nut you installed in Step 3 a).
Thread the knob, but DO NOT TIGHTEN. Center
your fence from right to left on the table and now
tighten up the clamping knobs.
NOTE: The knob and knob mount come
preassembled along with the Guard Mount
in a separate box in packaging.
Figure 5
Figure 6
Figure 8
Figure 9
Figure 7
8
CENTERING YOUR TA FENCE ON THE TABLE:
STEP 4: Now that your fence is fastened in to the fence tracks, you will need to align the fence to
the bit opening and adjust your scales accordingly.
a) Ensure your router is mounted in the table top with a router bit in your router.
b) Loosen the Clamping Knobs (Part # 45 ), and slide your fence so it is centered around the router bit.
d) Tighten the Fence Clamping Knobs.
e)
f)
Slide the scale to line the “0” on the scale to the front edge of the fence. See Figure 12.
h)Tighten the set screw. Repeat this for the other scale on the opposite side of the fence. The
TA fence should be centered on your router table.
c) Now check that the fence is parallel to the front edge of the table.
Figure 11 Figure 12
Figure 10
With the 1/8” hex key provided, loosen the set screws on the front of the left and right hand
scales. See Figure 11.
g)
Ensure scales are
on correct side
Ensure the right and left hand track scale (Part #14) are on the proper sides, See Figure 11.
9
STEP 5: ATTACHING THE GUARD MOUNT AND GUARD ASSEMBLY
ATTACHING THE GUARD MOUNT TO THE FENCE:
a. With (2) two of the 10-24 x ¾” Pan Head Torx Drive Screws (Part #39), attach the guard mount to the
fence as shown in Figure 13. Ensure the tube is facing towards the back of the fence.
ATTACHING THE GUARD TO THE SHAFT MOUNT:
b. With the two (2) guard height adjustment knobs (Part #30),
thread each one through the slots on the guard into the guard
shaft mount. See Figure 14
FIGURE 14
ATTACHING THE GUARD AND GUARD ASSEMBLY TO THE FENCE:
c. Loosen the Guard Linear Adjustment Knob, (Part #27) See
Figure 15 and slide the Adjustment Guard Shaft through the
guard shaft tube to a desired location. See Figure 16. Re-
Tighten the Adjustment Guard Shaft knob.
Figure 15
Figure 16
FIGURE 13
Ensure tube is facing towards the back of your
fence.
10
ATTACHING THE TA FENCE TO A NON-JESSEM TABLE TOP
You will need to source eight (8) Wood Screws. The length of the screws will depend on
the thickness of your table top. Typically you would want screws that are about ¼” less
than the thickness of your top. (Example: 1” Table top would require ¾” screws.)
STEP 1: Marking your holes
a.
b.
Figure 17
Figure 18
Figure 19
With a pencil, mark your holes on the underside of
your table top, using the fence angle/track
assembly as a template. See Figure 18. You will
want to have the back of the track close to even
with the back of the table top as shown in Figure
19.
Take one of your preassembled fence track and
angle assemblies and ensure the angle is fairly
centered against the track. See Figure 17.
Fence Angle Fence Track
Pre-drill the holes using a 1/16” diameter drill bit
and be sure you do not drill through the table top
surface. It is suggested you use masking tape on
your drill bit to prevent this.
STEP 2: Drilling Your Holes and Securing the
track assembly to your table top
Secure the track mount to the table top with the #10
wood screws you sourced. Repeat this step for the
other side. See Figure 19.
Flip your table top over and return to STEP 2 on
Page 6 and follow the instructions for adjusting
the height and front to back alignment of your
tracks on your TA Fence.
e.
You will want to have roughly the same amount of
space from each end of the fence angle to the
outer edge of the fence track before proceeding to
Step b.
Back of table top should
be flush with back of
fence track
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