Jetline 9600 Series Bedienungsanleitung
April 2005
IMPORTANT
Read this manual carefully before installing,
commissioning or operating this product.
OPERATION MANUAL
for 9629
Microprocessor
Controller
Jetline Engineering, 15 Goodyear Street, Irvine, CA 92618
Telephone: (949) 951-1515 • Fax: (949) 951-9237
OM-9629-04-2005
9629 Microprocessor Controller
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9629 Microprocessor Controller
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LIMITED WARRANTY
Jetline Engineering, of Irvine, California, U.S.A., warrants all new equipment to be free from
defects in material and workmanship for the period of one (1) year, provided that the equipment is
installed and operated according to instructions.
Jetline Engineering’s obligation under this warranty is expressly limited to replacing or repairing
any defective part or correcting any manufacturing defect without charge during the warranty period,
if Jetline’s inspection conrms the existence of such defects. Jetline’s option of repair or replacement
will be F.O.B. factory at Irvine, California, and therefore no compensation for transportation costs of
any kind will be allowed.
The warranty period begins on the date of sale to the original-purchase user of the equipment.
Jetline Engineering will not be liable for any loss or consequential damage or expense accruing
directly or indirectly from the use of equipment covered by this warranty.
This warranty supersedes all previous Jetline warranties and is exclusive with no other guaran-
tees or warranties expressed or implied.
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NOTICE
The installation, operation and maintenance guidelines set out in this manual will enable you to
maintain the equipment in peak condition and achieve maximum efciency with your welding opera-
tion. Please read these instructions carefully to become aware of every advantage.
CAUTION
Only experienced personnel familiar with
the operation and safe practice of welding
equipment should install and/or use
this equipment.
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Table of Contents
Section I Safety Precautions.............................................................................................................7
A. Arc Welding ..........................................................................................................7
B. Electric Shock .......................................................................................................7
C. Arc Rays................................................................................................................8
D. Fumes and gases ...................................................................................................8
E. Cylinders...............................................................................................................8
F. Welding .................................................................................................................9
G. Moving Parts.........................................................................................................9
H. EMF Information ..................................................................................................9
I. Principal Safety Standards ..................................................................................10
Section II Introduction.....................................................................................................................11
Section III Specications ..................................................................................................................12
Section IV Description......................................................................................................................13
Section V Controls...........................................................................................................................14
Section VI Modes of Operation ........................................................................................................15
A. Operator Mode....................................................................................................15
B. Set-up Mode........................................................................................................20
C. Calibration Mode ................................................................................................22
Section VII Operational Sequence .....................................................................................................27
Section VIII Mechanical Installation...................................................................................................28
Section IX Electrical Installation ......................................................................................................29
A. Input Power.........................................................................................................29
B. Output Connections ............................................................................................29
C. Interconnections..................................................................................................32
Section X Maintenance....................................................................................................................36
A. Calibration...........................................................................................................36
B. Regular Maintenance ..........................................................................................38
Section XI Parts List .........................................................................................................................39
Section XII PCB Descriptions............................................................................................................44
Section XIII Electrical Diagrams.........................................................................................................48
Index ...............................................................................................................................58
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9629 Microprocessor Controller
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Section I.
Safety Precautions
WARNING
CALIFORNIA PROPOSITION 65 WARNING
This product contains chemicals, including lead,
known to the state of California to cause cancer,
and birth defects or other reproductive harm.
Wash hands after use. §248224
A. Arc Welding
Arc Welding can be hazardous. Protect your-
self and others from possible serious injury or
death. Keep children away. Pacemaker wear-
ers keep away until consulting your doctor.
In welding, as in most jobs, exposure to certain
hazards occurs. Welding is safe when precau-
tions are taken. The safety information given
below is only a summary of the more complete
safety information that will be found in the
Safety Standards listed at the end of this section.
Read and follow all Safety Standards.
Have all installation, operation, maintenance
and repair work performed only by qualied
people.
B. Electric Shock
Touching live electrical parts can cause fatal
shocks or severe burns. The electrode and work
circuit is electrically live whenever the output is
on. The input power circuit and machine internal
circuits are also live when power is on. When
using mechanized wire feed, the wire, wire reel,
drive roll housing and all metal parts touching
the welding wire are electrically live. Incorrectly
installed or improperly grounded equipment is
a hazard.
1. Do not touch live electrical parts.
2.
Wear dry, hole-free insulating gloves and
appropriate body protection.
3. Disconnect input power before installing
or servicing this equipment. Lockout/ta-
gout input power according to OSHA 29
CFR 1910.147 (see Safety Standards).
4. Properly install and ground this equipment
according to the operation manual and
national, state and local codes.
5. Always verify the supply ground-check
and be sure that input power cord ground
wire is properly connected to ground
terminal in disconnect box or that cord
plug is connected to a properly grounded
receptacle outlet.
6. When making input connections, attach
proper grounding conductor rst - double-
check connections.
7.
Frequently inspect input power cord for
damage or bare wiring. Replace cord im-
mediately if damaged - bare wiring can
kill.
8. Turn off all equipment when not in use.
9.
If earth grounding of the workpiece is required,
ground it directly with a separate cable - do not
use work clamp or work cable.
10. Do not touch electrode if you are in con-
tact with the work, ground, or another
electrode from a different machine.
11. Use only well-maintained equipment.
Repair or replace damaged parts at once.
Maintain unit according to manual.
12. Wear a safety harness if working above
oor level.
13. Keep all panels and covers securely in
place.
14. Clamp work cable with good metal-to-
metal contact to workpiece or worktable
as near the weld as practical.
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C. Arc Rays
Arc rays can burn eyes and skin; noise can
damage hearing; ying slag or sparks can injure
eyes.
Arc rays from the welding process produce
intense visible and invisible (ultraviolet and
infrared) rays that can burn eyes and skin. Noise
from some processes can damage hearing. Chip-
ping, grinding and weld cooling throw off pieces
of metal or slag.
1. Use approved ear plugs or ear muffs if noise
level is high.
2. Use a welding helmet tted with a proper
shade of lter to protect your face and eyes when
welding or watching.
3. Wear approved safety glasses with side
shields.
4. Use protective screens or barriers protect
others from ash and glare; warn others not to
watch the arc.
5. Wear protective clothing made from durable,
ame-resistant material (wool and leather) and
foot protection where necessary.
D. Fumes and Gases
Fumes and gases can be hazardous to your
health.
Welding produces fumes and gases. Breathing
these fumes and gases can be hazardous to your
health.
1. Keep your head out of the fumes. Do not
breathe the fumes.
2. If inside, ventilate the area and/or use exhaust
at the arc to remove welding fumes and gases.
3. If ventilation is poor, use an approved air-
supplied respirator.
4. Read the Material Safety Data Sheets
(MSDS) and the manufacturer’s instruction for
metals, consumables, coatings, cleaners, and
degreasers.
5. Work in a conned space only if it is well
ventilated, or while wearing an air-supplied
respirator. Always have a trained watch person
nearby.
6. Do not weld in locations near degreasing,
cleaning, or spraying operations. The heat and
rays of the arc can react with vapors to form
highly toxic and irritating gases.
7. Do not weld on coated metals, such as gal-
vanized, lead or cadmium plated steel, unless
the coating is removed from the weld area, the
area is well ventilated, and if necessary, while
wearing an air-supplied respirator. The coatings
and any metals containing these elements can
give off toxic fumes if welded.
E. Cylinders
Cylinders can explode if damaged.
Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode.
Since gas cylinders are normally part of the
welding process, be sure to treat them care-
fully.
1. Protect compressed gas cylinders from exces-
sive heat, mechanical shocks, slag, open ames,
sparks, and arcs.
2. Install cylinders in an upright position by
securing to a stationary support or cylinder rack
to prevent falling or tipping.
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3. Keep cylinders away from any welding or
other electrical circuits.
4. Never weld on a pressurized cylinder - ex-
plosion will result.
5. Use only correct shielding gas cylinders,
regulators, hoses and ttings designed for the
specic application; maintain them and associ-
ated parts in good condition.
6. Turn face away from valve outlet when open-
ing cylinder valve.
7. Keep protective cap in place over valve
except when cylinder is in use or connected for
use.
8. Read and follow instructions on compressed
gas cylinders, associated equipment, and CGA
publication P-1 listed in Safety Standards.
F. Welding
Welding can cause re or explosion.
Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up.
Sparks can y off from the welding arc. The
ying sparks, hot workpiece, and hot equipment
can cause res and burns. Accidental contact of
electrode to metal objects can cause sparks, ex-
plosion, overheating, or re. Check and be sure
the area is safe before doing any welding.
1. Protect yourself and others from ying sparks
and hot metal.
2. Do not weld where ying sparks can strike am-
mable material.
3. Remove all ammables within 35 ft. (10.7 m) of
the welding arc. If this is not possible, tightly cover
them with approved covers.
4. Be alert that welding sparks and hot materials
from welding can easily go through small cracks
and openings to adjacent areas.
5. Watch for re, and keep a re extinguisher
nearby.
6. Do not weld on closed containers such as
tanks, drums, or pipes, unless they are properly
prepared according to AWSF4.1 (see safety
Standards).
7. Connect work cable to the work as close to
the welding area as practical to prevent welding
current traveling long, possibly unknown paths
and causing electric shock and re hazards.
8. Wear oil-free protective garments such as
leather gloves, heavy shirt, cufess trousers,
high shoes, and a cap.
G. Moving Parts
Moving parts, such as fans, rotors, and belts can
cut ngers and hands and catch loose clothing.
1. Keep all doors, panels, covers, and guards
closed and securely in place.
2. Have only qualied people remove guards
or covers for maintenance and troubleshooting
as necessary.
H. EMF Information
Considerations About Welding and the Ef-
fects of Low Frequency Electric and Magnetic
Fields
The following is a quotation from the General
Conclusions Section of the U.S. Congress, Of-
fice of Technology Assessment, Biological
Effects of Power Frequency Electric & Mag-
netic Fields - Background Paper, OTA-BP-E-53
(Washington, DC: U.S. Government Printing
Ofce, May 1989):
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“.... there is now a very large volume of scientic
ndings based on experiments at the cellular
level and from studies with animals and people
which clearly establish that low frequency
magnetic elds can interact with, and produce
changes in, biological systems. While most of
this work is of very high quality, the results are
complex. Current scientic understanding does
not yet allow us to interpret the evidence in a
single coherent framework. Even more frustrat-
ing, it does not yet allow us to draw denite
conclusions abut questions of possible risk or to
offer clear science-based advice on strategies to
minimize or avoid potential risks.”
To reduce magnetic elds in the work place, use
the following procedures:
1. Keep cables close together by twisting or
taping them.
2. Arrange cables to one side and away from
the operator.
3. Do not coil or drape cables around the
body.
4. Keep welding power source and cables as
far away as practical.
5. Connect work clamp to workpiece as close
to the weld as possible.
About Pacemakers:
The above procedures are among those also
normally recommended for pacemaker wearers.
Consult your doctor for complete information.
I. Principal Safety Standards
Reference as applicable
Safety in Welding and Cutting, ANSI Standard
Z49.1, from American Welding Society, 550
N.W. LeJeune Rd, Miami, FL 33126
Safety and Health Standards, OSHA 29 CFR
1910, from Superintendent of Documents, U.S.
Government Printing Ofce, Washington, D.C.
20402
National Electric Code, NFPA Standard 70 from
National Fire Protection Association, Battery-
march Park, Quincy, MA 02269
Recommended Safe Practices for the Prepara-
tion for Welding and Cutting of Containers That
Have Held Hazardous Substances, American
Welding Society Standard AWS F4.1, from
American Welding Society, 550 N.W. LeJeune
Rd, Miami, FL 33126
Safe Handling of Compressed Gases in Cylin-
ders, CGA Pamphlet P-1, from Compressed Gas
Association, 1235 Jefferson Davis Highway,
Suite 501, Arlington, VA 22202
Code for Safety in Welding and Cutting, CSA
Standard W117.2, from Canadian Standards
Association, Standards Sales, 178 Rexdale Bou-
levard, Rexdale, Ontario, Canada M9W 1R3
Sales Practices for Occupation and Educational
Eye and Face Protection, ANSI Standard Z87.1,
from American National Standards Institute,
1430 Broadway, New York, NY 10018
Cutting and Welding Processes, NFPA Standard
51B, from National Fire Protection Association,
Batterymarch Park, Quincy, MA 02269
Dieses Handbuch passt für folgende Modelle
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