Johnson Controls DOAS Series Bedienungsanleitung

P00861Q

Operation

Manual

INVERTER-DRIVEN

MULTI-SPLIT SYSTEM

HEAT PUMP

AIR CONDITIONERS

IMPORTANT:

READ AND UNDERSTAND

THIS MANUAL BEFORE

USING THIS HEAT PUMP

AIR CONDITIONER.

KEEP THIS MANUAL FOR

FUTURE REFERENCE.

Type Model

DOAS

(Dedicated Outdoor

Air System)

(H,Y)DOA096B21S

P00861Q-rev.1 i

Important Notice

ƔJohnson Controls Inc. pursues a policy of continuing improvement in design and performance in its

products. As such, Johnson Controls Inc. reserves the right to make changes at any time without prior

notice.

ƔJohnson Controls Inc. cannot anticipate every possible circumstance that might involve a potential

hazard.

ƔThis heat pump air conditioning unit is designed for standard air conditioning applications only. Do not

use this unit for anything other than the purposes for which it was intended for.

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and electrical codes. The following standards may be applicable, if local regulations are not available.

International Organization for Standardization: (ISO 5149 or European Standard, EN 378). No part of

this manual may be reproduced in any way without the expressed written consent of Johnson Controls

Inc.

ƔThis heat pump air conditioning unit will be operated and serviced in the United States of America and

comes with a full complement of the appropriate Safety, Danger, and Caution, warnings.

ƔIf you have questions, please contact your distributor or dealer.

ƔThis manual provides common descriptions, basic and advanced information to maintain and service

this heat pump air conditioning unit which you operate as well for other models.

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performance and long life, operate this unit within the range limits according to the table below.

ƔThis manual should be considered as a permanent part of the air conditioning equipment and should

remain with the air conditioning equipment.

Temperature

Maximum Minimum

Outdoor Air

Cooling Operation 109o)'% (43oC DB) 68o)'% (20oC DB)

Heating Operation 59o)'% (15oC DB) 20o)'% (-7oC DB)

DB: Dry Bulb, WB: Wet Bulb

ii P00861Q-rev.1

TABLE OF CONTENTS

1. Introduction .....................................................................................................................................................1

2. Safety Instructions ..........................................................................................................................................1

3. Before Operation.............................................................................................................................................6

3.1 Working Range.......................................................................................................................................6

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3.3 Control Mode..........................................................................................................................................7

4. Names of Parts ...............................................................................................................................................8

4.1 Indoor Unit (DOAS) ................................................................................................................................8

4.2 Wired Controller (CIW01) .......................................................................................................................9

5. Operation Method .........................................................................................................................................10

5.1 Basic Operation....................................................................................................................................10

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5.3 Temperature Setting .............................................................................................................................12

5.4 Operation..............................................................................................................................................13

6. Automatic Control .........................................................................................................................................14

7. Maintenance .................................................................................................................................................15

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7.2 Maintenance.........................................................................................................................................16

8. Troubleshooting ............................................................................................................................................17

8.1 This is Not Abnormal ............................................................................................................................17

8.2 Before Contacting a Contractor............................................................................................................18

8.3 Contact Distributor................................................................................................................................19

8.4 Alarm Code ..........................................................................................................................................20

P00861Q-rev.1 1

1. Introduction

This is operation manual for the indoor unit.

Read this operation manual carefully before operating this product.

Keep this operation manual with this product.

2. Safety Instructions

Signal Words

Indicates a hazardous situation that, if not avoided, could result in death or

serious injury.

Indicates a hazardous situation that, if not avoided, could result in minor or

moderate injury.

Indicates information considered important, but not hazard-related (for

example, messages relating to property damage).

General Precautions

To reduce the risk of serious injury or death, read these instructions

thoroughly and follow all warnings or cautions included in all manuals that

accompanied the product and are attached to the unit. Refer back to these

safety instructions as needed.

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against possible damage or injury that might occur in an earthquake if the unit is not installed

correctly, injuries may occur due to a falling unit.

ƔUse appropriate Personal Protective Equipment (PPE), such as gloves and protective goggles and,

where appropriate, have a gas mask nearby. Also use electrical protection equipment and tools

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brazing. Use care in handling, rigging, and setting of bulky equipment.

ƔWhen transporting, be careful when picking up, moving and mounting these units. Although the

unit may be packed using plastic straps, do not use them for transporting the unit from one location

to another. Do not stand on or put any material on the unit. Get a partner to help, and bend with

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ƔDo not touch or adjust any safety devices inside the indoor or outdoor units. All safety features,

disengagement, and interlocks must be in place and functioning correctly before the equipment is

put into operation. If these devices are improperly adjusted or tampered with in any way, a serious

accident can occur. Never bypass or jump-out any safety device or switch.

2 P00861Q-rev.1

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procedures at all main switches.

ƔThis unit is the pressurized system. Never loosen threaded joints while the system is under pressure

and never open pressurized system parts.

ƔJohnson Controls will not assume any liability for injuries or damage caused by not following steps

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prohibited as they…

ƕMay create hazards which could result in death, serious injury or equipment damage;

ƕWill void product warranties;

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ƕMay violate OSHA standards;

Refrigerant Precautions

To reduce the risk of serious injury or death, the following refrigerant

precautions must be followed.

ƔAs originally manufactured, this unit contains refrigerant installed by Johnson Controls. Johnson

Controls uses only refrigerants that have been approved for use in the unit’s intended home country

or market. Johnson Controls distributors similarly are only authorized to provide refrigerants that

have been approved for use in the countries or markets they serve. The refrigerant used in this unit is

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unit must comply with the country’s requirements with regard to refrigerant use and should be obtained

from Johnson Controls distributors. Use of any non-approved refrigerant substitutes will void the

warranty and will increase the potential risk of injury or death.

ƔIf installed in a small room, take measures to prevent the refrigerant from exceeding the maximum

allowable concentration in the event that refrigerant gases should escape. Refrigerant gases can cause

asphyxiation (0.026 lbs/ft3(0.42 kg/m3) based on ISO 5149 for R410A). Consult with your distributor for

countermeasures (ventilation system and so on). If refrigerant gas has leaked during the installation

work, ventilate the room immediately.

ƔBefore installation is complete, make sure that the refrigerant leak test has been performed. If

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ƔWhen installing the unit, and connecting refrigerant piping, keep all piping runs as short as possible,

and make sure to securely connect the refrigerant piping before the compressor starts operating. If

the refrigerant piping is not connected and the compressor activates with the stop valve opened, the

refrigerant cycle will become subjected to extremely high pressure, which can cause an explosion or

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ƔA compressor/unit comprises a pressurized system. Never loosen threaded joints while the system is

under pressure and never open pressurized system parts.

ƔWhen maintaining, relocating, and disposing of the unit, dismantle the refrigerant piping after the

compressor stops.

P00861Q-rev.1 3

Electrical Precautions

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explosion resulting in serious injury or death.

ƔHighly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and

these instructions when wiring. Improper connections and inadequate grounding can cause serious

injury or death.

ƔBefore servicing, open and tag all disconnect switches. Never assume electrical power is disconnected.

Check with meter and equipment.

ƔOnly use electrical protection equipment and tools suited for this installation.

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ƔCommunication cable should be a minimum of AWG18 (0.82mm2), 2-Conductor, Stranded Copper.

Shielded cable must be considered for applications and routing in areas of high EMI and other sources

of potentially excessive electrical noise to reduce the potential for communication errors. When

shielded cable is applied, proper bonding and termination of the cable shield is required as per Johnson

Controls guidelines. Plenum and riser ratings for communication cables must be considered per

application and local code requirements.

ƔUse an exclusive power supply for the air conditioner at the unit’s rated voltage.

ƔBe sure to install circuit breakers (ground fault interrupter, isolating switch, molded case circuit breaker

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system and contact your service contractor.

ƔClamp electrical wires securely with a cable clamp after all wiring is connected to the terminal block. In

addition, run wires securely through the wiring access channel.

ƔWhen installing the power lines, do not apply tension to the cables. Secure the suspended cables at

regular intervals, but not too tightly.

ƔMake sure that the terminals do not come into contact with the surface of the electrical box. If the

terminals are too close to the surface, it may lead to failures at the terminal connection.

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power supply.

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Otherwise, water leakage or electrical breakdown may result. Disconnect the power supply completely

before attempting any maintenance for electrical parts. Check to ensure that no residual voltage is

present after disconnecting the power supply.

ƔDo not clean with, or pour water into, the controller as it could cause electric shock and/or damage the

unit. Do not use strong detergent such as a solvent. Clean with a soft cloth.

ƔCheck that the ground wiring is securely connected. Do not connect ground wiring to gas piping, water

piping, lighting conductor, or telephone ground wiring.

ƔIf a circuit breaker or fuse is frequently activated, shut down the system and contact your service

contractor.

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measure for added protection to a properly grounded unit. Install appropriate sized breakers / fuses

/ overcurrent protection switches, and wiring in accordance with local, state and NEC codes and

requirements. The equipment installer is responsible for understanding and abiding by applicable codes

and requirements.

4 P00861Q-rev.1

Operation

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electrical components.

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electrical shock.

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appliances (space heaters). It may interfere with the combustion process in these units.

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isolated pockets that can make people uncomfortable.

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refrigerant gases that happen to come into contact with any heat source can become toxic on contact

which can cause suffocation in the immediate area.

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and damage to the unit.

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Incidental contact with energized components can prove fatal.

P00861Q-rev.1 5

Repair / Relocation

Others

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result in damage to internal components with severe or fatal electrical shock.

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contractor. Serious or fatal injury can occur.

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accident or injury.

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6 P00861Q-rev.1

3. Before Operation

Power is turned on. Apply power to the outdoor unit(s) at least 12 hours prior to operation of the

system for preheating of the compressor oil. Make sure that the outdoor unit is not covered with

snow or ice. If it is, remove it by using hot water that is approximately 122oF (50oC).

If the water temperature is higher than 122oF (50oC), it will cause damage to plastic parts.

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during compressor stopping.

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that the system be checked by your service contractor.

NOTICE

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Ɣ Do not leave a window or a door open.

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Ɣ Attach a curtain or a blind to a window.

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Ɣ Do not use heating appliances during cooling operation as much as possible.

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Ɣ Use a circulator if warm air stays around the ceiling.

Comfort will be increased. Contact your distributor for details for using a circulator.

Ɣ Turn OFF the main power source if the indoor unit is not to be used for a long period.

The standby electricity charges will have to be paid even if the indoor unit is unused.

3.1 Working Range

This heat pump air conditioner has been designed for the following temperatures. Operate the heat pump air

conditioner within this range.

Temperature

Maximum Minimum

Outdoor Air

Cooling Operation 109o)'% (43oC DB) 68o)'% (20oC DB)

Heating Operation 59o)'% (15oC DB) 20o)'% (-7oC DB)

DB: Dry Bulb, WB: Wet Bulb

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