Joompac T100 Series Bedienungsanleitung

第1页

Full-automatic pallet stretch

wrapping machine User manual

第2页

Table of contents

Catalogue

.................................................... 错误!未定义书签。

§1 Introduction.........................................................................................3

§2 About................................................................................................... 5

§3 Main parameter................................................................................... 6

§4 Unpacking, installation and debugging ................................................ 7

§5 Facilities maintenance .........................................................................8

§6 Use of safe ......................................................................................... 11

§7 Product warranty............................................................................... 13

§8 Instructions for mechanical parts....................................................... 14

§9 Instructions for electrical operation ................................................... 18

§10 Safe.................................................................................................. 31

§11 Maintenance record......................................................................... 31

§12 Appendix ......................................................................................... 31

第3页

§1Introduction

1. How to refer to and use this manual

1) Please read this manual carefully before using the machine

2) The manual is the full description of the product. Please keep it with

the machine.

3) If the machine is resold or lent to others, this manual shall go with it

4) Do not damage this manual

5) Do not delete or modify this manual without permission

6) If you adjust the technical parameters of the machine, please

modify according to the relevant instructions in this manual

7) Due to continuous improvement and improvement of machine

performance, the company reserves the right to modify the machine

and manual

8) If you have any good Suggestions on this manual or machine, please

2. Safety precautions:

1) The circuit breaker and power cord with the same capacity of the

machine must be used. A circuit breaker with a smaller capacity or a

power cord with a smaller wire diameter will cause damage to the

circuit or devices.

2) Do not use the machine in a humid environment and do not expose

the machine to large amounts of water vapor.

3) Do not use or place the machine on dusty occasions.

4) Please turn the machine in the direction of the arrow on the

第4页

turntable.

5) When replacing parts, the power should be cut off and replaced

according to the correct steps.

6) During normal packaging, please do not touch the part where the

membrane is formed.

7) Do not pack the goods beyond the scope of the package to avoid

damage to the film frame.

8) Do not pack any goods greater than the rated packing weight.

第5页

§2About

1. The stretch film wrapping packaging machine is a professional packaging

machine with LLDPE stretch film as the packaging material to wrap a variety of

goods.2. T100 series film wrapping and stretching packaging machines can

reduce the packaging cost, facilitate storage and transportation, and facilitate

the recovery of packaging materials (films) to reduce environmental pollution.

This is one of the more popular green transport packaging methods.3. This

packaging method has been widely used in glass manufacturing, paper industry,

chemical industry, machinery manufacturing, food industry and other different

industries, especially in the export trade in the transport of goods in the

container category has been widely used.4. The company produces a

comprehensive stretch film wrapping machine, in addition to the pallet basic

type, also produces cylinder paper/curtain type, cable type, horizontal type,

cylinder radial packaging and other types. In addition, we also produce Kraft

paper, pearl cotton, ordinary PE film packaging machine, if necessary, please ask

our sales department for more detailed instructions and information.

第6页

§3 Main parameter

1. Size of packing：

Note: the diagonal length of the goods shall not be greater than 1650mm. The technical

agreement shall prevail for other unmarked equipment

；

2. Materials：

Material

I.D

O.D

LLDPE stretch

film

500 mm

14-35μm

76.2mm(Three

inches)

≤240 mm

LLDPE Stretch film performance feature：(Mechanical drawing equipment

without tensile ratio）

During the wrapping packaging process, the film is stretched in a certain

proportion, and the stretched film exerts back pressure on the package to

protect the package. Meanwhile, the adhesive force generated by the stretching

reduces the skidding and provides a superposition effect to form a dynamic skin

on the outside of the cargo.

0-40% Minimum memory

40-75% Memory response

75-100% Moderate returns pressure

100-200% It is extremely easy to obtain the maximum ratio of return

Model

L(mm)

D（mm）

H（mm）

G(Max kg)

T103FZ

800~1200

max:2400mm

2000kg

第7页

pressure

200-300% it is recommended to choose suitable film and drawing

equipment to achieve the maximum amount of drawing

Ordinary stretch film up to 250% will cause damage to the membrane

tissue; our company stretch film can be increased to more than 300%,

for you to save packaging costs.

According to the properties of stretch film, the best state of use of stretch film

can only be achieved by setting the pre-draw ratio between 1:2.5 and 3.0 in the

pre-draw machine. Therefore, the pre-draw ratio designed by this machine is

1:3.0. The film width shrinkage is about 10%.

3. Equipment parameter

Unit type

Power（KW）

Efficiency(max)

Speed

T103FZ

1.7 KW

30Pallet/Hour

0-12Rpm

Note: the technical agreement shall prevail for other unnoted series equipment

；

Working power supply：AC220V/50HZ 20A -1p。

Be sure to use a separate fixed power supply, do not use temporary wire or

power supply with other equipment, the voltage shall not be lower than 210V,

or higher than 230V, please check the fire wire zero line and ground line when

wiring (electrical damage and other damage caused by incorrect power supply is

not included in the warranty).功率：1.7KW

4. Diameter：1500mm~1800 mm

6．Machine weight：800Kg

7．Working speed：2~4mim

8．Turntable speed：6~12rpm

9．Gas consumption：1000ml/min

10. Pneumatic working pressure：0.5～0.6MPa

第8页

§4 Unpacking, installation and debugging

1. After the machine arrives at the site, check whether the machine, parts and

accessories listed in the packing list are complete and whether the machine is

damaged during transportation.

2. Check the certificates to confirm that the machines you will use are qualified

products and meet the requirements of your order.

3. Open the container at the designated position (be careful not to damage the

machine) and check the equipment and accessories according to the random

packing list.

4. Read this manual carefully for installation, debugging and use.

5. The equipment should be installed in a relatively dry indoor environment, and

there is no dust, no inflammable and explosive chemical preparations and other

corrosive substances on the machine, the temperature range of -10 -- 40 C, no

condensation.

6. Place the turntable on the flat ground and connect the guide column of the

film system with the turntable.

Install the ramp (accessory, optional) in the working position where the goods

can be placed or unloaded, and at the same level with the turntable. Pay

attention to the position and the gap between the turntable. After the

installation, you can fix it with expansion screw (self-provided).

7. Check other connected parts, whether the electrical wiring is loose or falling

off, and fix all loose or falling parts and wires in time.

8. Be sure to provide correct, stable and reliable fixed power supply (temporary

第9页

cable is strictly prohibited).

9. Connect the motor connection and the sensor lead according to the

corresponding line number, connect the power supply to the machine power

outlet line, confirm the accuracy and conduct ground detection before the test;

When connecting, pay attention to the positive and negative direction of the

motor. When confirming the running direction, it should be in manual state.

10. Check whether all limit switches, limit switch arms and limit blocks are

damaged, are in the correct position and can be used normally (under manual

condition).

11. The chain and reducer of the equipment have been lubricated or oiled before

delivery, please confirm before operation.

12. Switch on the power, turn on the air switch in the electrical cabinet, and the

machine will be in standby state for debugging after self-check.

§5 Facilities maintenance

1. Keep the lubrication between the inner and outer chains of the chain. Add

hj20-hj40 mechanical oil.

2. When the turntable slows down or skids, open the motor housing of the

turntable, loosen the four connecting bolts on the deceleration mounting plate,

and then adjust the two tensioning bolts clockwise and evenly to reach the

required tensioning force, and tighten the four connecting bolts.

The tensioning of the chain should be adjusted after continuous use of the

machine for 10-15 days.

3. The lifting, chassis and membrane frame are driven by the worm gear and

第10 页

worm speed governor to complete the speed change. During the use process,

please use according to the following requirements:

A) The reducer is lubricated with oil, and the immersion depth is the full tooth

height of the worm if the worm is under or on the side of the worm wheel;

The oil immersion depth is 1/3 of the outer diameter of the worm on the worm

wheel.

B) Synthetic worm oil 200# (kinematic viscosity is 320 at 40 C) is recommended;

C) Those with oil mirrors are 1/2 of the oil mirrors, and the center distance from

a=63mm suggests 400ml;

D) New oil must be replaced after 7-14 days of operation, and it should be

replaced every year thereafter;

E) The ambient temperature should be -40 -- +40 C below 0 C with low freezing

point lubricating oil.

F) The gear reducer is lubricated with grease, so there is no need to replace

grease during use, or to replace it according to the actual situation.

4. When placing the goods in the package, the goods should be moved and put

gently as far as possible to avoid deformation of the chassis or shorten the

service life of the parts.

5. The goods should not exceed the designed packing height; otherwise, the

packing effect will be affected.

6. The goods should be placed within the range of the turntable. If the goods are

too large, they should be operated within the range of 100mm or according to

the actual space of the machine.

7. The electric cabinet should be closed, and the electrical parts and electrical

connections should be cleaned and checked regularly to ensure the normal use

Andere Handbücher für T100 Series

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Joompac Stretch-Wickelsystem Handbücher

Joompac

Joompac T100 Series Bedienungsanleitung

Beliebte Stretch-Wickelsystem Handbücher anderer Marken

U-Line

U-Line H-7208 Bedienungsanleitung

M. J. MAILLIS GROUP

M. J. MAILLIS GROUP SIAT BeeWrap Bedienungsanleitung

Omni

Omni Base Bedienungsanleitung

U-Line

U-Line H-2304 Bedienungsanleitung

U-Line

U-Line H-3701 Bedienungsanleitung

Fromm

Fromm FR330 Bedienungsanleitung

Orion

Orion H66-20 Bedienungsanleitung

Omni Group

Omni Group Superplus Bedienungsanleitung

Anderson

Anderson NutriWrap 780 SB Bedienungsanleitung

Fromm

Fromm FR3 Series Bedienungsanleitung

Orion

Orion H66-17 Bedienungsanleitung

Orion

Orion FLEX RTA Bedienungsanleitung

Tanco

Tanco 1510 Service-Handbuch

Rapid Packaging

Rapid Packaging Eagle 2000A Series Bedienungsanleitung

Orion

Orion FLEX Series Bedienungsanleitung

Fromm

Fromm FS 510 Service-Handbuch

Dibipack

Dibipack BABYPACK 1217 Bedienungsanleitung

Fromm

Fromm FS35 Series Bedienungsanleitung