Josef Kihlberg B560 Bedienungsanleitung

06.14

B560

Manual bottom stapler

Manuell bottenhäftare

Manuelle Bodenheftmaschine

Agrafeuse manuelle pour fonds et côtés de cartons

From series no 1304461

Från serienummer 1304461

Ab Serie-Nr. 1304461

A partir du no de série 1304461

ENGLISH 3

SVENSKA 14

DEUTSCH 26

FRANÇAIS 38

Before using the

bottom stapler, read the

operating instructions

carefully.

Läs igenom bruks-

anvisningen noga innan

du använder maskinen.

Vor dem Gebrauch der

Bodenheftmaschine

die Betriebsanleitung

aufmerksam lesen.

Avant l’utilisation de

l’appareil, consultez

soigneusement le

mode d’emploi.

OPERATING INSTRUCTIONS Translation of original manual

BRUKSANVISNING Original bruksanvisning

BETRIEBSANLEITUNG Übersetzung der Originalbetriebsanleitung

MODE D‘EMPLOI Traduction du mode d’emploi original

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206.14

Josef Kihlberg B560

1TECHNICAL DATA

TABLE OF CONTENTS

Weight 42 kg (92,6 lbs)

Dimensions Length 920 mm (36.2“)

Width 750 mm (29.5“)

Height 1350 mm (53.1“)

Magazine capacity 300 staples

Staple leg length 15–22 mm (5/8“ - 7/8“)

Throat depth 400 mm (15.7“)

Free anvil height 860 mm (33,9“)

FASTENERS

Staple JK560-15K (5/8“) Art.No 400607

Staple JK560-18K (3/4“) Art.No 400858

Staple JK560-22K (7/8“) Art.No 401331

Page

1 Technical data 2

2 General information 3

2.1 Information on environmental protection 3

3 Safety instructions 4

4 Description 5

4.1 Design 5

4.2 Function 5

5 Initial operation 6

5.1 Installation 6

6 Operating instructions 7

6.1 Loading the bottom stapler 7

6.2 Operating the bottom stapler 8

6.3 Control the clinch 9

7 Preventive and corrective maintenance 10

7.1 Lubrication 10

7.2 Cleaning the bottom stapler 10

7.3 Removing jammed staples 10

7.4 Adjustment stapling head bearing 11

7.5 Adjustment staple clinch 11

7.6 Replace stapling head 12

7.7 Replace feed spring or pusher 12

7.8 Replace driver blade or return springs 12

8 Trouble shooting 12

9 Spare parts kit 50

9 Parts list with recommended wear parts 51

Exploded drawing 52

10 Parts list - Head HH560/12-22 53

Exploded drawing 54

DECLARATION OF CONFORMITY

We take sole responsibility for declaring that the

bottom stapler B560M, to which this declaration

refers, is in full compliance with the current require-

ments of the guidelines laid down by the council

on 17th May 2006 (2006/42/EG) “Machine

Guidelines“.

Complies with norms: ISO 12100:2010

SE-544 50 HJO, 11.06.2014

Production Manager:

Anders Pettersson

Agent for the publication of technical documentation:

Josef Kihlberg AB, Industrigatan 37B SE-544 50 HJO

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06.14 3

Josef Kihlberg B560

CAUTION!

Used where there is

danger to life and health.

WARNING!

Used for danger which

can cause material

damage.

NOTE!

Used for general infor-

mation and information

which if not followed can

cause faults in the

operating sequence.

2 GENERAL INFORMATION

These operating instructions are intended to simplify

familiarisation with the bottom stapler and the pos-

sibilities of application for the intended purpose. The

operating instructions contain important information

concerning the safe, proper and efcient use of the

bottom stapler. Observation of the information will help

to avoid danger, reduce repairs and stoppages and

increase the reliability and service life of the bottom

stapler.

The operating instructions must always be available

at the place of operation of the bottom stapler. They

must be read and observed by all persons concerned

with work on the bottom stapler. This work specically

includes operation, relling of operating material, fault

elimination and maintenance.

In addition to the operating instructions and the regu-

lations for accident prevention effective in the country

of use and place of application, the recognised tech-

nical regulations for safety and proper working must

also be observed.

2.1 INFORMATION ON ENVIRONMENTAL

PROTECTION

This bottom stapler is manufactured without any

physical or chemical substances which could be

dangerous to health. For disposal of all the parts, the

governmental instructions must be observed.

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406.14

Josef Kihlberg B560

Use for the intended purpose

The bottom stapler is intended for stapling corrugated

cardboard.

This bottom stapler was designed and manufactured

for safe handling during the stapling operation.

Possible misuse

The bottom stapler is designed to be used only with

corrugated cardboard.

Servicing

The following maintenance work must be carried out

at regular intervals, varying with working conditions

and workload:

– clean the bottom stapler regularly.

– check the condition of the bottom stapler at regular

intervals for defects or worn parts. Never use a

bottom stapler that has defective or worn parts

(for sevice work refer also to chapters 7.1 and

7.2).

3SAFETY INSTRUCTIONS

Inform yourself!

Read the operating

instructions carefully.

Protect yourself!

When operating the

bottom stapler, wear eye,

and/or ear protection.

Warning: Danger of

crushing!

Do not put your ngers

underneath the protector.

Do not remove protection

covers.

Original

JOSEF KIHLBERG

staples must be used

exclusively.

Original

JOSEF KIHLBERG

spare parts must be

used exclusively!

Not using original spare

parts will void the warran-

ty and the liability.

.,+/%(5*

2ULJLQDO

KIHLBERG

Original

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06.14 5

Josef Kihlberg B560

4DESCRIPTION

4.2 FUNCTION

1. The stapling head (Fig. 2/1) is activated by the

treadle (Fig. 2/2).

2. When you press the treadle presses the stapling

head (Fig.2/2) against the manually positioned

carton.

3. The stapling head automatically pushes a staple

through the carton and the staple clinches against

the anvil.

4. When you release the treadle the stapling

head is returned and the bottom stapler is ready

for next stapling.

4.1 DESIGN

1 Stapling head

2 Anvil

3 Treadle

4 Pusher

Fig. 1

Fig. 2

Warning: before stapling, ensure that

no part of your body is underneath

the stapling head.

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606.14

Josef Kihlberg B560

5INITIAL OPERATION

Fig. 3

5.1 INSTALLATION

The bottom stapler is delivered with the rear foot dis-

assambled. Assemble as following:

1. Remove the bottom stapler and the rear foot from

the carton.

2. Assemble the rear foot (Fig. 3/1) and support (3/2)

according to Fig. 3. Tighten the screws.

3. Place the bottom stapler on level, rm and clean-

working ground.

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Josef Kihlberg B560

6OPERATING INSTUCTIONS

Fig. 5

Fig. 6

6.1 LOADING THE BOTTOM STAPLER

– Always use Josef Kihlberg original staples

JK560-15, JK560-18 or JK560-22.

The correct type of staple is marked on the left side

of the magazine.

– Pull the pusher back and lift up the pusher into its

rear holder.

– Insert staple strips from the rear.

– Do not overload the magazine.

– Release the pusher.

Do not release the pusher directly from

the rear when the magazine is empty,

carefully guide it forward.

Fig. 4

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806.14

Josef Kihlberg B560

6.2 OPERATING THE BOTTOM STAPLER

– Load the stapling head with staples, (refer to chap-

ter 6.1). Ensure to use the right length of the staple

(refer to chapter 6.3).

– Place the carton on the anvil holder.

– Press the treadle

– The stapling head presses the carton and

automatically clinches the staple against the anvil.

Fig. 7

Fig. 8

Warning: before stapling, ensure that

no part of your body is underneath

the stapling head

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06.14 9

Josef Kihlberg B560

6.3 CONTROL THE CLINCH

1Good clinch.

2 Leg length of the staple too long.

3 Leg length of staple too short.

Always use Josef Kihlberg original

staples: JK560-15, JK560-18 or JK560-22.

Fig. 9

– When you release the treadle the stapling head will

return.

– Move the carton to the next staple position and

press the treadle again. Repeat until the correct

amount of staples have been used.

Fig. 10

To short

Correct

To long staple

Fel

To short

Correct

To long staple

Fel

To short

Correct

To long staple

Fel

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10 06.14

Josef Kihlberg B560

Fig. 11

1 1

7PREVENTIVE AND CORRECTIVE MAINTENANCE

7.1 LUBRICATION

The linkage bearings are greased at delivery.

At regular intervals (monthly) lubricate them with oil.

Also lubricate the moving parts in the stapling head

with a few drops of oil.

7.2 CLEANING THE BOTTOM STAPLER

This bottom stapler does not require special servicing.

It only needs regular cleaning with a non-aggressive

(non-corrosive) cleaning agent. Do not remove any

parts for cleaning purposes!

– Check if all screws and nuts are securely tighten-

ed.

– Pull the pusher back to take the pressure off the

staple strip.

– Slightly loosen the ve screws (Fig. 11/1 and 11/2)

that hold the front plate one turn.

– Remove the jammed staple downwards.

– Retighten the ve screws.

7.3 REMOVING JAMMED STAPLES

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