Joyner JNSZ650DLB Bedienungsanleitung

Owner’s manual

Parts manual

READ THIS MANUAL CAREFULLY.

IT CONTAINS IMPORTANT SAFETY

MINIMUM

RECOMMENDED

OPERATOR AGE.

JNSZ650DLB

FOR OFF-ROAD USE ONLY

This vehicle is designed and manufactured for off-road use only.

USA only;

It does not confirm to federal motor vehicle safety standards, and

operation on public streets, roads, or highways is illegal.

CONTENTS

WARRANTY POLICY.................................................................................................................................................5

OWNER’S MANUAL................................................................................................................................................16

FOREWORD ............................................................................................................................................................. 16

FOREWORD ABOUT SAFETY .................................................................................................................................... 17

IMPORTANT SAFETY INFORMATION .......................................................................................................................... 18

Follow the Age Recommendation....................................................................................................................... 18

Always Wear a Helmet ......................................................................................................................................... 18

Drive Off-Road Only.............................................................................................................................................. 18

Take Time to Learn & Practice ............................................................................................................................ 18

Be Alert for Off-Road Hazards............................................................................................................................. 18

Drive within Your Limits ........................................................................................................................................ 18

Don’t Drink and drive ............................................................................................................................................ 18

Never run your Go- Vehical indoors. .................................................................................................................. 18

IMPORTANT SAFETY INFORMATION .......................................................................................................................... 19

Keep away from moving parts of the Off Highway Recreational Vehicles.................................................... 19

Skidding or Sliding ................................................................................................................................................ 19

SAFETY LABLES ....................................................................................................................................................... 19

ARE YOU READY TO DRIVE?.................................................................................................................................... 20

PROTECTIVE APPAREL ............................................................................................................................................ 21

ADDITIONAL DRIVING GEAR .................................................................................................................................... 21

DRIVE TRAINING ...................................................................................................................................................... 21

Age Recommendation.......................................................................................................................................... 22

NO ALCOHOL OR DRUGS ........................................................................................................................................ 22

IS YOUR VEHICLE READY TO DRIVE?....................................................................................................................... 23

Pre-drive Inspection.............................................................................................................................................. 23

Engine Oil............................................................................................................................................................... 23

Coolant.................................................................................................................................................................... 23

Fuel.......................................................................................................................................................................... 23

Tires......................................................................................................................................................................... 23

Nuts & Bolts............................................................................................................................................................ 23

PRE-DRIVE INSPECTION .......................................................................................................................................... 23

Underbody & Exhaust System ............................................................................................................................ 23

Air Cleaner ............................................................................................................................................................. 23

Leaks, Loose Parts ............................................................................................................................................... 24

Lights....................................................................................................................................................................... 24

Throttle.................................................................................................................................................................... 24

Brakes..................................................................................................................................................................... 24

Engine Stop............................................................................................................................................................ 24

Steering Wheel ...................................................................................................................................................... 24

Cable....................................................................................................................................................................... 24

Tie rod ..................................................................................................................................................................... 24

SAFE DRIVING PRECAUTIONS .................................................................................................................................. 24

Off-road use only................................................................................................................................................... 24

Keep Hands and Feet on Controls ..................................................................................................................... 25

Control Speed ........................................................................................................................................................ 25

Use Care on Unfamiliar or Rough Terrain ......................................................................................................... 26

Do Not Perform Stunts.......................................................................................................................................... 26

SPECIFICATIONS ...................................................................................................................................................... 27

OPERATION.............................................................................................................................................................. 28

Operation controls................................................................................................................................................. 28

Engine stop key ..................................................................................................................................................... 30

Pre-Drive Inspection ............................................................................................................................................. 30

Passengers ............................................................................................................................................................ 32

Seat ......................................................................................................................................................................... 32

Parking.................................................................................................................................................................... 33

Gear Shift ............................................................................................................................................................... 33

Break-in .................................................................................................................................................................. 34

Starting and Operating Instructions .................................................................................................................... 34

SERVICE INSTRUCTIONS.......................................................................................................................................... 35

Air filter.................................................................................................................................................................... 35

Engine oil replacement......................................................................................................................................... 35

Check engine oil and recharge ........................................................................................................................... 36

Transmission lubrication....................................................................................................................................... 36

Check transmission oil.......................................................................................................................................... 36

Engine Coolant ...................................................................................................................................................... 36

Spark Plug .............................................................................................................................................................. 38

Carburetor Adjustment.......................................................................................................................................... 38

Cleaning Instructions ............................................................................................................................................ 39

Vehicles Lubrication.............................................................................................................................................. 39

Storage Instruction ................................................................................................................................................ 40

REPAIR .................................................................................................................................................................... 41

Front Wheel Replacement ................................................................................................................................... 41

Rear Wheel Replacement.................................................................................................................................... 41

Clutch replacement ............................................................................................................................................... 42

Timing setup and balancing shaft setup ............................................................................................................ 46

Water pump disassembly..................................................................................................................................... 48

Distributor replacement ........................................................................................................................................ 50

WIRING DIAGRAM .................................................................................................................................................... 57

ELECTRICAL SCHEMATIC DIAGRAM.......................................................................................................................... 58

PARTS MANUAL......................................................................................................................................................59

CYLINDER BLOCK PART................................................................................................................................... 59

SPROCKET COVER AND OIL PAN PART....................................................................................................... 61

CYLINDER HEAD PART ..................................................................................................................................... 63

PISTON ，CONNETING ROD AND CRANKSHAFT PART .......................................................................... 65

BALANCING SHAFT PART ................................................................................................................................ 67

CAMSHAFT AND CHAIN TRAIN PART ............................................................................................................ 68

INTAKE MANIFOLD PART ................................................................................................................................. 70

OIL FILTER AND OIL PUMP PART ................................................................................................................... 71

WATER PUMP AND FAN PART ........................................................................................................................ 72

DISTRIBUTOR AND ITS LINE UNIT.................................................................................................................. 73

CARBURETOR PART ......................................................................................................................................... 74

AIR FILTER AND PIPE LINE PART ................................................................................................................... 75

STARTER ，ALTERNATOR AND THEIR FASTENING PIECE .................................................................. 76

TRANSMISSION TANK....................................................................................................................................... 77

CLUTCH，SHIFTER SHAFT AND ROCKER ARM ....................................................................................... 79

DIFFERENTIAL .................................................................................................................................................... 80

ONE SHAFT OUTPUT (OPTION)......................................................................................................................... 81

FIRST SHAFT AND COUNTERSHAFT............................................................................................................. 82

GEAR SHIFTED GEAR FORK............................................................................................................................ 84

AIR FILTER FOR USA................................................................................................................................................. 86

FRAME ..................................................................................................................................................................... 87

ENGINE MOUNT ....................................................................................................................................................... 89

GEAR SHIFT ............................................................................................................................................................. 90

STEERING ASSY....................................................................................................................................................... 92

PEDAL CONTROL AND PARK BRAKE ......................................................................................................................... 94

PARKING BRAKE ASSY.............................................................................................................................................. 95

THROTTLE AND PARK ASSY...................................................................................................................................... 96

FRONT HOUSING...................................................................................................................................................... 98

MUFFLER ............................................................................................................................................................... 100

FUEL TANK AND GASOLINE PUMP........................................................................................................................... 102

REAR CARGO RACK AND ROLL BAR........................................................................................................................ 104

REAR HOUSING...................................................................................................................................................... 106

RADIATOR AND AIR CLEANER................................................................................................................................. 108

ELECTRIC APPLIANCE ............................................................................................................................................ 110

SEAT AND SAFETY BELT ......................................................................................................................................... 112

OTHER PARTS........................................................................................................................................................ 113

FRONT RACK OPTION............................................................................................................................................. 114

REAR RACK OPTION............................................................................................................................................... 115

PADDOCK ROOF RACK OPTION .............................................................................................................................. 116

RIFLE ROOF RACK OPTION .................................................................................................................................... 117

NERF ROOF RACK OPTION..................................................................................................................................... 118

3000B WINCH OPTION .......................................................................................................................................... 119

SPOTLIGHT OPTION ............................................................................................................................................... 120

TOW BALL OPTION ................................................................................................................................................. 121

SAFTY BELT TUBE OPTION...................................................................................................................................... 122

SHOCK ABSORBER COAT OPTION .......................................................................................................................... 123

TOOLS AND BAG KIT OPTION.................................................................................................................................. 124

ENVELOPMENT AND FOAM COVER OPTION............................................................................................................ 125

PREPARATION ATTACH INSTRUCTION ..........................................................................................................126

REMOVE PACKING ................................................................................................................................................. 126

INSTALL THE FRONT SUSPENSION ARM.................................................................................................................. 127

FRONT SHOCK ABSORBER,STUB AXLE .................................................................................................................. 128

ATTACH TIE ROD AND FRONT WHEES..................................................................................................................... 129

ATTACH THE REAR SUSPENSION ARM.................................................................................................................... 131

ATTACH PROPELLER SHAFT AND SHAFT CARRIER ................................................................................................. 132

ATTACH REAR SHOCK ABSORBER AND REAR WHEEL...........................................................................134

ATTACH REAR SHOCK ABSORBER AND REAR WHEEL ............................................................................................ 135

ATTACH REAR BUMPER BAR .................................................................................................................................. 136

ATTACH ROLL BAR ................................................................................................................................................. 137

ATTACH RADIATOR AND COVER ............................................................................................................................. 138

ATTACH MUFFLER .................................................................................................................................................. 139

ATTACH SEATS AND SAFETY BELT.......................................................................................................................... 140

CHECK VEHICAL ..................................................................................................................................................... 141

DEALER PRE-DELIVERY INSPECTION............................................................................................................142