JSJ Dake V-26 E Bedienungsanleitung

DAKE VERTICAL BAND SAW

Model V-26 E

INSTRUCTION MANUAL

Please record your saws information

DAKE (Division of JSJ)

724 Robbins Road

Grand Haven, Michigan 49417

616.842.7110 Phone 800-937-3253

616.842.0859 Fax 800-846-3253

Web: www.dakecorp.com

E-mail : customerser[email protected]om

technicalsupport@dakecorp.com

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DAKE V-26E TABLE OF CONTENTS

Forward ................................................................................................. 2-3

Installation and set up........................................................................... 3-4

Specifications ......................................................................................... 4-5

Operational Controls ..............................................................................6-8

Auto-Feed Table .................................................................................... 8-9

Operation: Blade installation ... ............................................................... 9

Blade Tracking........................................................................................ 10

Guide Post Adjustment............................................................................ 10

Guide Adjustment / Holder and Guide.................................................... 11-12

Blade Selection / Type of Blades ........................................................... 12-13

Tooth Shapes ......................................................................................... 13

Set Types .............................................................................................. 13

Blade Selection Chart ............................................................................ 14

Saw Speed & Pitch Selector .................................................................. 15

Welder Operation ................................................................................... 16

Blade Cutting / Tooth Spacing................................................................ 16

Welding of the Blade .............................................................................. 17

Annealing (Carbon)................................................................................. 17

Annealing (Bi-Metal) ............................................................................... 18

Blade Dressing (Grinding) ...................................................................... 18

Weld Inspection ...................................................................................... 19

Blade Weld Trouble Shooting ................................................................. 19-20

Trouble Shooting Chart / Saw /Blade / Cutting ....................................... 20-22

Maintenance............................................................................................ 22

Exploded Diagrams and Parts Lists ......................................................... 23-28

Electrical Drawing .................................................................................... 29-30

Warning / Safety Labels ............................................................................ 31

Circle Cutting Attachment Installation and Set Up...................................... 32-33

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FOREWARD

First of all, we would like to take this opportunity to thank you for selecting our Dake V-26 E

model vertical Bandsaw.

As you know, the vertical bandsaw is a universal saw for contour cutting. Blade selection is

important and by choosing the right blade, you can make most any pattern cutting on most

any material with this machine. However, the most important thing is to realize how to

operate it in a safe and correct way and how to maintain it.

We have tried to supply you all the information about these. Please be sure to look through

all the contents in this manual so that you may obtain the maximum efficiency and the

longest machine life with minimum expense.

The specifications and information in this manual were current at the time this manual was

approved for printing. Dake, whose policy is one of continuous improvement, reserves the

right, however, to change specifications or design at any time without incurring obligations.

Always include the part number, model number, and parts description, for parts orders or

correspondence concerning your bandsaw, so we can supply you a rapidly after-sales

service.

1. Read the operator’s manual carefully. Learn the tools applications and limitations, as well

as the specific potential hazards peculiar to it.

2. Always wear approved safety glasses/face shields while using this machine.

3. Make certain the machine is properly grounded.

4. Before operating the machine, remove tie, rings, watches, other jewelry, and roll up

sleeves above the elbows. Remove all loose clothing and confine long hair. DO NOT

wear gloves when operating.

5. Keep the floor around the machine clean and free of scrap material, oil and grease.

6. Keep machine guards in place at all times when the machine is in use. If removed for

maintenance purposes, use extreme caution and replace the guards immediately.

7. DO NOT over reach. Maintain a balanced stance at all times so that you do not fall or

lean against blades or other moving parts.

8. Use only sharp blades. Dull blades are dangerous.

9. Make all machine adjustments or maintenance with the machine unplugged from the

power source.

10. Use the right tool. Don’t force a tool or attachment to do a job which it was not designed

for.

▲WARNING

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11. DO NOT make cuts requiring more power than is available on the machine.

12. Replace warning labels if they become obscured or removed.

13. Make certain the motor switch is in the OFF position before connecting the machine to

power.

14. Give your work undivided attention. Looking around, carrying on a conversation. And

“horse-play” is careless acts that can result in serious injury.

15. Make a habit of checking to see that keys and adjusting wrenches are removed before

turning on the machine.

16. Keep visitors a safe distance from the work area.

17. Use recommended accessories; improper accessories may be hazardous.

18. Never place hands directly in line with the saw blade.

19. Always use push sticks when cutting small material.

20. Raise or lower the blade guide only when the machine has been turned off and the

blade has stopped moving.

21. Read and understand warnings posted on the machine.

22. DO NOT use attachments for any other purpose than for what they were designed for.

23. Failure to comply with all of these warnings could lead to serious injury.

INSTALLATION

WARNING!!!

The machine table must NOT be used as a lifting point. Damage to the saw could

occur.

UNLOADING: Remove the shrink-wrap covering the machine, careful not to damage

painted surfaces. Carefully inspect the machine for physical damage. If damage is

noted, notify the truck line at once. They may require inspection, and that a claim be

filed. Check that all standard accessories are with the machine. Some accessories may be

boxed or placed behind the rear access door. The band saw is provided with a lifting eye

that is screwed into the top of the machine. This lifting eye may be located in the rear

compartment.

Particular care should be taken in selecting areas of the machine for handling, as electrical

components and adjustment knobs can be marked up or damaged. Remove the mounting

bolts holding the machine to the skid, using the lifting eye, remove the machine from the

skid and set in designated area.

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CLEANING

1. Remove anti-rust oil.

2. Remove the coating with a clean brush applied with appropriate solvent.

3. When the coating has been softened, remove it with clean rag.

POWER SUPPLY

1.Shut

off the main power switch

before connecting cable.

2. Ch

eck motor voltage against

supply voltage.

Make sure the power supply is

connected to comply with the

local safety regulations.

4. Your saw may be pre-

wired with

a power cable attached. This

cable can be hard wired or the

preferred method

of installing a

properly rated quick disconnect.

▲ WARNING

All electrical connections must be done by

a qualified electrician. Failure to comply

may cause serious injury!

All adjustment or repairs must be done with

the machine disconnected from the power

source. Failure to comply may result in

serious injury!

5. The leads connect to L1, L2, and L3 and ground. The bandsaw must be grounded.

6. Check that the blade is running in the correct clockwise direction. If

the blade runs

backwards, disconnect the power. Then reverse any two of the three L1, L2, and L

leads. Do not reverse the ground.

SPECIFICATIONS

Capacity

26” X 13”

Blade Width Cap.

1/8” ~ 1”

Blade Speed

50 - 5,000 fpm

Table Size

23.5" x 27.5"

Table Travel

12”

Table Force

80 kgcm max.

Table Speed (No Load)

Forward 12” in 28 seconds, Reverse 12” in 24 seconds

Table Tilt

R-45

ﾟ

, L-10

ﾟ

Main Drive Motor

230 volt 3 Phase, 3 HP

Grinder Motor

110V, 1 Phase, 0.04 KW

Blade Length

184”

Blade Welder Cap

4.2 KVA, 1/8” ~ 3/4”

Band Wheel Diameter

26”

Table Height

39”

Dimension

52 3/4” (Length) 31” (Width) 86” (Height)

Mach. Weight

1,377lbs.

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1 Control Panel 8 Guide Post Lifting Wheel

2 Blade Shear 9 Guide Post Locking Knob

3 Welder Panel 10 Work Lamp

4 Grinding Wheel Motor 11 Blade Guide Holder

5 Variable Speed Handwheel 12 Work Table

6 Lifting Eye 13 Table Support Housing

7 Upper Wheel 14/15

Low / High Range Lever, Lower Wheel

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Low/High Range Shift Lever –

Located on right side of machine base. Pull toward the front of the machine to shift into the

low speed range. Push toward the rear of the machine to shift into the high-speed range.

Caution: Do not change the speed range while the machine is running. Adjust only when

the machine is stopped NOTE: If the lever will not mesh the speed range, slightly rotate the

band wheel and the lever will go into gear.

Variable Speed Hand Wheel –

Located below the worktable on right side of machine base. Turn clockwise to increase

speed and counter-clockwise to decrease speed.

Caution: Do not turn handle while machine is stopped. Adjust speed only when machine is

running. RPMs will be displayed on the control panels digital readout.

Upper Guide Post Lock Knob –

Located on right side of upper frame. Turn counter-clockwise to loosen and clockwise to

tighten. Always support the guide post when adjusting this knob to prevent unexpected

dropping of the guide post.

Work Lamp Switch – Turn lamp on and off. Caution must be used as light will be hot.

Blade Shear Lever –

Located on upper left hand side of the column. Lever up position allows insertion of the

blade into the shear. Pull lever downward to cut the blade. (This shear unit must be

mounted during set up)

Grinder Toggle Switch –

Located on the blade welder panel found on columns front. Flip switch up to start grinder;

flip down to stop grinder. This motor has temperature protection which will turn off the

power automatically when the motor is over-hearting. Motor will reset once it cools down.

Weld Button –

Located on the blade welders panel found on the front of the column. Depress and hold to

start welding. Shuts off automatically when weld is done. Release when weld is completed

Anneal Button –

Located on the blade welders panel found on the front of the column. Depress and hold to

anneal blade, release to stop.

Blade Clamp Pressure Knob –

Located on the blade welders panel found on front of the column. Sets pressure for different

width blades.

Blade Clamps –

Located on the blade welder panel found on the front of the column. Down position allows

insertion of the blade into the clamp. Up position locks blade

Blade Tension Hand Wheel –

Located on underside of the upper frame. Turn clockwise to tension the blade;

counter-clockwise to release tension on the blade.

Blade Tracking Hand Wheel –

Located at the upper rear of the saw. Turn clockwise to track the blade toward front of the

blade wheel Turn counter-clockwise to track blade toward rear of the blade wheel. (Do not

let the blade ride up onto the wheel lip)

Table Tilt Mechanism – Located under worktable. To tilt table left or right, loosen hex cap

▲CONTROLS

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screws at the rear of the mechanism. Always tighten table bolts before operating the saw

Control Panel:

1. Digital Readout- Located on control panel. Shows blade speed in feet per minute. Note:

When starting up or changing speed, allow time for the readout to stabilize to the new

setting.

2. Automatic Cutting Switch – Press this button to make the table travel forward and reverse

automatically.

3. Table Manual Forward Switch – Press this button to make the table travel forward,

release to stop.

4. Table Manual Reverse Switch – Press this button to make table travel reverse, release

to stop

5. Continue Cutting Select Switch – Turn “ON“ this button to make continuous cuts.

6. Table Feed Pressure Selector – Adjust the feed pressure. Rotate from 9 o’clock position

(minimum) to 3 o’clock position (maximum).

7. Power indicator Light –Indicates that power to the control panel is on.

8. Main Motor Start Switch –Depress to start bandsaw

9. Main Motor Stop Switch –Depress to stop bandsaw.

10. Automatic Stop Select Switch –Turn “ON“ this button while cutting work piece.

machine will stop automatically after the cut is finished. Turn “OFF” this button after

finishing to return to normal work.

- 8 -

11. Key Lock Switch–Turn the key to the 12 o’clock position and remove key to lock out

power from the control panel.

12. Emergency Stop Switch –

Press to stop the machine. Turn knob 90° to reset.

MANUAL CUTTING, TABLE

STATIONARY

1. Adjust table all the way forward

2. Make sure “Auto-stop” is off.

3. Depress the motor start button

4. Adjust your blade speed.

5. Begin free hand cutting.

AUTOMATIC CUTTING

Please make sure that the “Auto Stop” switch is in the “OFF” position before making

this adjustment.

1. Turn “pressure selector knob” all the way to the maximum. (3 o’clock setting)

2.Depress manual forward and reverse buttons to make table travel. Adjust limits as

follows.

3. Adjust the forward limit switch to the position (B) where you want the cut to stop. Adjust

knob to just trip the limit switch.

4. Adjust the reverse limit switch to the position (A) where you want the cut to start. Adjust

knob to just trip limit switch.

5. Adjust table to the start position, load material, set “pressure selector knob” to the

minimum (9 o’clock) position that forces the table travel to start at a slow rate

6. Depress “machine start switch”. (Adjust blade speed if needed) Using the manual

reverse switch run the blade up to the material.

7. Depress “automatic” button, to make the table travel and slowly start cutting the work

piece. Adjust to proper cutting pressure. Adjust “pressure selecting knob” to the

position where the work is being cut safely and efficiently.

8. At the end of the cut the blade will keep running and back itself out of the cut. Shut the

blade off with main motor off button.

9. To stop the blade at the end of cut switch “Auto Stop switch on when the cut starts.

Remove piece and turn off Auto Stop. Blade and table movement will shut off at the

end of the cut.

CONTINUOUS CUTTING

Set up stops as mentioned above. Depress “continuous cutting switch”, this will provide a

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continuously cutting cycle for light material.

SINGLE PIECE CUTTING

Switch on “automatic stop selector” knob when the saw is cutting. Machine will stop

automatically after the cut is finished.

Depress “manual-reverse” button to back the work piece from the blade if there is any

damage or binding to the blade while cutting, or when table travel set up needs adjusting.

However, be sure to adjust feeding pressure lower when reversing out of a cut,

to resume the

cut the work piece cut should be close to the blade before you start to feed the table again.

Do not start blade if the teeth are in contact with the material.

“Table Feed Pressure Selector” is just to adjust the pressure of table feed, not for the

“feeding speed”.

OPERATIONS

BLADE INSTALLATION

1. Install the blade as illustrated through the guides and onto the upper and lower wheels.

Replace any guarding that was removed after blade is installed.

2. Adjust blade tension per the tension scale by turning the blade tension adjustment h

and

wheel. The scale is visible from the rear side.

3. Jog the machine to see if the blade tracks properly, adjust blade tracking by turning the

tracking adjuster when it is necessary.

(See blade tracking section on next page for

further details)

Proper tensioning Improper tensioning

▲

NOTE

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