Judo JAUS Bedienungsanleitung

Installation and operating instructions

JUDO Automatic upgrade unit

JAUS ¾" - 2" for manual backwashing filters JUKO and SPEEDY ¾" - 2"

Valid for: EU-countries and Switzerland

Language: English

Read before use and store!

Queries, orders, customer service

JUDO Wasseraufbereitung GmbH

Postfach 380

D-71351 Winnenden

Email: [email protected] • judo.eu

Office address:

JUDO Wasseraufbereitung GmbH

Hohreuschstraße 39 - 41

D-71364 Winnenden

Trademarks:

Trademarks used in this document are the

protected and registered trademarks of the

owners.

D-71364 Winnenden

Reprinting, even in excerpt form, is only

permitted with special approval.

Dear customers,

Thank you for the confidence you have

shown in us by purchasing this prod-

uct. You have purchased a state-of-the-

art device. It has been carefully checked

prior to delivery. Nevertheless, if diffi-

culties occur, please contact the closest

customer service (see chapter 9).

These installation and operating instruc-

tions are intended for both installers, who

are in charge of installing, maintaining or

repairing the device, and for the operators

of the device.

2 JUDO Automatic upgrade unit 1703370 • 2021/11

Contents

1 Safety......................................... 3

1.1 Intended use.............................. 3

1.2 Electrical danger......................... 3

1.3 Warning of property damage...... 4

1.4 Symbols used............................. 4

1.5 Units used.................................. 4

2 Scope of supply....................... 4

3 Installation................................. 4

3.1 Requirements for the place of

installation................................... 4

3.2 Assembly of the automatic

upgrade unit............................... 5

4 Operation................................... 7

4.1 How backwashing works............ 7

4.2 Indicator lights............................ 7

4.3 Setting the backwashing interval 7

4.4 Battery replacement................... 8

5 Remote transmission of mes-

sages......................................... 8

6 Fault........................................... 9

7 Spare parts................................ 10

8 EC Conformity Declaration...... 11

9 Customer service..................... 12

1 Safety

These operating instructions must always

be available at the place of use of the

device.

1.1 Intended use

The accessory JAUS (JUDO Automatic

upgrade unit) is intended for the conversion

of the following types of manual backwash

filters

•JUDO JUKO

•JUDO SPEEDY

with pipe connection widths of ¾" - 2" in

automatically backwashing filters.

These installation instructions describe the

conversion process of a manual backwash

filter of the types mentioned into a filter with

automatic backwashing at intervals to be

adjusted.

1.2 Electrical danger

ELECTRO_NO_HEADER

Risk of electric shock

A splash-proof Schuko socket above the

filter, at a maximum distance of 1.5 m

and with continuous power supply is

required for connection to the mains, in

accordance with the legal regulations for

wet rooms.

No electrical wiring or equipment that is

not splash-proof may run or be stored

below the device. Electrical devices/

equipment located in the vicinity of the

device must be splash-proof or comply

with the legal regulations for wet rooms.

Only the supplied power supply unit may

be used to connect the device to the

power supply. This reduces the mains

voltage for operating the electronics to a

harmless low voltage of 9 V.

Only low voltages can be used for the

remote transmission of the fault indica-

tion via the potential-free output.

Switching voltage: maximum 24 V

Amperage: maximum 0.1 A

Before setting the backwashing interval,

disconnect the power supply unit from

the socket.

1703370 • 2021/11 JUDO Automatic upgrade unit 3

Safety

1.3 Warning of property damage

These installation and operating instruc-

tions as well as the installation and oper-

ating instructions of the corresponding

backwash filter must always be available

at the place of use.

The device may only be installed by

qualified technical personnel.

After installing the automatic upgrade

unit, make sure that the wastewater con-

nection of the backwash filter is func-

tional before plugging the power supply

unit into the socket.

Provide appropriate drainage facilities

for the backwash water (see installation

and operating instructions of the back-

wash filter or the domestic water sta-

tion).

CAUTION: Collecting the backwash

water with a bucket is no longer possible

in automatic mode.

Only 9V block batteries of the alkaline

6LR61 type may be used.

1.4 Symbols used

The safety instructions contained in these

operating instructions are labelled with the

following symbols:

Indication of existing dangers

Warning of electric voltage

User tips and other information

1.5 Units used

Unit Conversion

¾" DN 20

1" DN 25

1¼" DN 32

1½" DN 40

2" DN 50

2 Scope of supply

•JUDO Automatic upgrade unit

•Hose connection piece

•Union nut

•Allen wrench M3

•Installation and operating instructions

Check the contents for completeness

or transport damage immediately after

unpacking. Later complaints can no longer

be recognized.

3 Installation

CAUTION

The device may only be installed

by qualified technical personnel.

3.1 Requirements for the place of

installation

CAUTION

A splash-proof Schuko socket

above the filter, at a maximum dis-

tance of 1.5 m and with continu-

ous power supply is required for

connection to the mains, in accor-

dance with the legal regulations

for wet rooms.

An adequately sized wastewater

connection (e.g. floor drain) in

4 JUDO Automatic upgrade unit 1703370 • 2021/11

Installation

compliance with DIN 1986 must be

provided.

3.2 Assembly of the automatic

upgrade unit

CAUTION

Observe the instructions in the

installation and operating instruc-

tions of the backwash filter or the

domestic water station.

Provide appropriate drainage facil-

ities for the backwash water (see

installation and operating instruc-

tions of the backwash filter or the

domestic water station).

CAUTION: Collecting the back-

wash water with a bucket is no

longer possible in automatic

mode.

The assembly consists of two steps:

•Step 1: Disassemble the handwheel

of the backwash filter or the domestic

water station.

•Step 2: Assemble the automatic

upgrade unit.

CAUTION

Before disassembling the handwheel,

make sure that the backwash valve is

completely closed!

Disassembling the handwheel:

1. Pull the handwheel (6) in the zero posi-

tion down jerkily (i.e. backwash valve

completely closed).

2. Loosen the union nut (5).

3. Remove union nut (5), hose connection

piece (4), retainer (3) and spacer (2).

INFO_NO_HEADER

The removed parts are no longer

needed.

Assembling the automatic upgrade unit:

1. Snap the automatic upgrade unit (8)

into the filter bowl cover (1) from below;

pay attention to the coding.

Caution: The cover must face for-

wards.

2. Remove the cover (7) of the automatic

upgrade unit.

3. Tighten the socket head screw M6 with

the supplied Allen key (9).

4. Refit the cover.

5. Insert the new, enclosed hose connec-

tor (4) into the filter's backwash valve.

6. Tighten the new union nut (5) by hand

so that the hose connector (4) can still

be turned.

7. Insert a hose (outer diameter max. 16

mm, inner diameter 12 mm) from below

through the handwheel (6) and then

push it onto the hose connector (4).

8. Secure the hose with a hose clamp.

9. Put the handwheel (6) back on.

CAUTION

Make sure that the waste water

hose is connected.

10. Plug the mains unit into the socket.

This automatically starts a backwash of

the device. The device is vented by the

backwash.

1703370 • 2021/11 JUDO Automatic upgrade unit 5

Installation

Fig. 1: Assembly of the automatic upgrade unit

1 Filter bowl cover

2 Spacer

3 Retainer

4 Hose connection piece

5 Union nut

6 Handwheel

7 Cover of automatics unit

8 Automatic upgrade unit

9 Allen key M3

6 JUDO Automatic upgrade unit 1703370 • 2021/11

Operation

4 Operation

4.1 How backwashing works

Backwashing is triggered in the follow-

ing manner:

•automatically, when the power supply

unit is plugged in.

•automatically, after expiry of the set

backwash interval.

•manually, by briefly interrupting the

mains supply (pull out the power sup-

ply unit from the socket and plug it back

in).

The backwash process takes about 40 sec-

onds. Then the backwash valve closes

again and the backwash process is com-

pleted.

INFO_NO_HEADER

If the power fails during a backwash,

it is completed with the help of the

inserted battery.

For further information on backwash-

ing, refer to the installation and oper-

ating instructions of the backwash fil-

ter.

4.2 Indicator lights

Fig. 2: Indicator lights

1Operation (green indicator light)

The device is now ready for operation.

2Fault (red indicator light)

A fault exists (see chapter Fault in the

Installation and operating instructions

of the device).

4.3 Setting the backwashing

interval

A cleaning interval of 1 month is set

exworks.

Selectable time intervals:

2 months

1 month

1 week

1 day

ELECTRO_NO_HEADER

Risk of electric shock!

Disconnect the power supply unit

from the socket.

1. Pull the power supply unit out of the

socket.

2. Remove the cover of the automatics

unit by pressing and pulling on the side.

3. Select the desired time interval for the

time-controlled automatic backwash-

ing process on the control electronics

of the automatic system. To do this,

attach the cable lug of the short cable

strand to the pin with the inscription

corresponding to the desired time inter-

val (see Figure 3).

Fig. 3: Time control

A 2 months

B 1 month

C 1 week

D 1 day

4. Refit the cover of the automatic unit

until it audibly engages.

1703370 • 2021/11 JUDO Automatic upgrade unit 7

Operation

CAUTION

Escaping water!

Before connecting to the power

supply system, make sure that

the waste water connection is

functional.

5. Plug the power supply unit back into

the socket. Backwashing starts

immediately!

4.4 Battery replacement

CAUTION

Only use a 9 V block battery of alka-

line type 6LR61 (see battery mark-

ing).

The manufacturer recommends the use

of the following batteries:

•Energizer Industrial

•Energizer High Tech

•Energizer Ultra +

•Active Energy

•Conrad Energy

INFO_NO_HEADER

ONE battery is required to operate

the emergency power supply.

Fig. 4: Battery replacement

a Connection clip

b Battery

1. Pull the power supply unit out of the

socket.

2. Remove the automatic controls cover

by pressing to the side and pulling.

3. Release the battery from the connec-

tion clip of the connection cable behind

the electrical circuit.

4. Insert new battery into the connection

clip (see Figure 4).

5. Clip the cover of the automatic controls

back on so that it audibly engages.

6. Plug the power supply unit back into

the socket.

The electrical circuit immediately performs

a battery test.

Dispose of used batteries according to

valid regulations!

5 Remote transmission of

messages

ELECTRO_NO_HEADER

The device may only be installed

by qualified technical personnel.

Only low voltages can be used

for the remote transmission of

the fault indication via the poten-

tial-free output.

Switching voltage: maximum 24 V

Amperage: maximum 0.1 A

8 JUDO Automatic upgrade unit 1703370 • 2021/11

Remote transmission of messages

Potential-free fault message

The device can transfer fault indication

messages potential-free to a peripheral.

zero-current

or fault

opera-

ting

Fig. 5: Relay contact assignments

Connect relay as: Contacts

NOC a and b

NCC b and c

In Figure 5 the contacts of the potential-free

relay are marked in the currentless state.

The relay can be connected as normally

closed contact or as normally open con-

tact :

When the power supply unit is plugged in,

the relay changes its switching state into

“operating”.

If there is a fault indication, the relay

switches to “zero-current or fault” state.

6 Fault

Fault Possible cause Remedy

Red warning light illumi-

nates.

Fault in the

automatic con-

trols.

Red warning light illumi-

nates and signal tone

sounds. Backwash water

may still be running.

The backwash-

ing valve is not

fully closed.

Possibly dirt in

backwashing

valve.

Perform backwashing:

1. Pull the mains plug out of the socket.

2. Wait until all warning lights are off.

3. Plug in the mains plug again.

If the fault occurs again: Inform the installer

or the closest customer service point.

Simultaneous flashing of

the red and green warn-

ing lights (no backwash-

ing will be triggered).

Battery is empty

or incorrect bat-

tery type.

1. Pull the mains plug out of the socket.

2. Insert new 9V Alkaline battery

3. Plug in the mains plug again.

Table 1: Troubleshooting

1703370 • 2021/11 JUDO Automatic upgrade unit 9

Spare parts

7 Spare parts

JUDO Automatic upgrade unit, Order No. 2170671

Item Designation Pcs Order

No.

AU1)/

Pcs

1 Motor 1 2170643 260

2 Electronic control 1 2170641 254

3 Power supply unit 1 2170633 82

Table 2: List of spare parts

1) AU = Accounting unit

10 JUDO Automatic upgrade unit 1703370 • 2021/11

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