Kampmann Lufterhitzer TOP Series Bedienungsanleitung

TOP

unit heaters

Installation and operating instructions

Keep these instructions in a safe place for future use!

Kampmann.co.uk/installation_manuals

I 343 06/17 EN SAP-Nr. 1069153

1.53 TOP unit heaters

Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor)

Installation and operating instructions

1 General .............................................................................. 4

1.1 About these instructions ....................................... 4

1.2 Explanation of symbols ......................................... 4

1.3 Copyright protection............................................. 5

1.4 Customer service.................................................... 5

2 Safety ................................................................................ 6

2.1 Intended use .......................................................... 6

2.2 Limits of operation and use .................................. 7

2.3 Safety information................................................. 8

3 Transport and storage ....................................................... 10

4 Delivery .............................................................................. 10

5 Technical data..................................................................... 10

6 Installation ......................................................................... 11

7 Hydraulic connections ....................................................... 12

8 Factory-tted accessories.................................................. 12

9 Electrical wiring ................................................................. 13

9.1 Safety information................................................. 13

9.2 Motor protection .................................................. 14

9.2.1 AC fans .................................................................. 14

9.2.2 EC fans ................................................................... 15

9.3 Wiring..................................................................... 16

9.3.1 Three-phase motors............................................... 16

9.3.2 AC single-phase motors ........................................ 18

9.3.2.1 Single-phase controller ......................................... 18

9.3.2.2 Continuously variable power

module type ...31 V ............................................... 20

9.3.2.3 KaControl recirculation air

module type ...31C1............................................... 23

9.3.3 EC single-phase motor........................................... 25

9.3.3.1 Control with 0-10 VDC type ...33/34 .................... 26

9.3.3.2 KaControl recirculation air

module type ...33C1/34C1 ..................................... 27

TOP unit heaters 1.53

Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor)

Installation and operating instructions

10 Commissioning .................................................................. 28

10.1 Pre-commissioning checks .................................... 28

10.2 Commissioning ...................................................... 29

Post-commissioning checks................................................ 29

11 Decommissioning (longer-term) ...................................... 30

12 Maintenance and cleaning ............................................... 30

12.1 Housing .............................................................................. 30

12.2 Heat exchanger ..................................................... 30

12.3 Motor ..................................................................... 30

13 Operating faults ................................................................ 32

13.1 All unit heaters ..................................................... 32

13.2 AC single-phase motor

with motor junction box type ...31/36 ................. 32

13.3 AC single-phase motor

with power module type ...31V ........................... 33

13.4 AC single-phase motor with KaControl

recirculation air module type ...31C1 .................. 33

13.5 EC single-phase motor

with motor junction box type ...33/34 ................. 34

13.6 EC single-phase motor with KaControl

recirculation air module type ...33C1/34C1 .......... 34

14 Disposal ............................................................................. 35

15 Declaration of Conformity ............................................... 36

1.53 TOP unit heaters

Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor)

Installation and operating instructions

1 General

1.1 About these instructions

  Theseinstructionsensurethesafeandefcienthandlingof

this equipment. These instructions form an integral part of the

equipment and have to be kept in the direct vicinity of the

equipment and available to personnel at all times.

All personnel must have carefully read through these

instructions prior to commencing all work on the equipment.

A fundamental prerequisite for safe working is compliance

with all the stated safety instructions and other instructions

contained in this manual.

In addition, all local occupational health and safety at work

regulations apply, as do general safety provisions governing the

use of the equipment.

Illustrations in these instructions are intended to provide a

basic understanding and may differ from the actual model.

Anyone involved with the installation, commissioning and

use of this product is obliged to pass these instructions

on to tradespeople who are involved at the same time or

subsequently, as well as to end users or operators. Retain these

instructionsuntilnaldecommissioning!

1.2 Explanation of symbols

Notes

DANGER!

This combination of symbol and signal word

indicates an immediately hazardous situation,

which will cause death or injuries if not avoided.

Risk from electrocution!

Dangerfromhazardouselectricalvoltage!Death

of severe bodily injury can occur if appropriate

precautionarymeasuresarenottaken!

TOP unit heaters 1.53

Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor)

Installation and operating instructions

This symbol highlights useful hints,

recommendations and information for efcient and

trouble-free operation.

IMPORTANT NOTE!

This combination of symbol and signal word

indicates a possible dangerous situation, which can

cause material and environmental damage if not

avoided.

1.3 Copyright protection

The contents of this manual are protected by copyright. Their

use is permitted when using the product. Any further use is not

permitted without written permission from the manufacturer.

1.4 Customer service

Our Customer Service team is available is available for technical

information:

We are always interested in receiving information and

experiences relating to the use of our products which could be

of value for improving our products.

Address

Kampmann GmbH

Friedrich-Ebert-Str. 128–130

49811 Lingen (Ems)

Phone +49 591 7108 670

Fax +49 591 7108 360

Email [email protected]

Website www.kampmann.de

1.53 TOP unit heaters

Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor)

Installation and operating instructions

2 Safety

This section provides an overview of all important safety

aspects to ensure optimum protection of personnel as well

as safe and trouble-free operation. Additional order-related

safety information is contained in the sections covering the

individual phases of the product's life.

2.1 Intended use

Applications

TOP unit heaters should only be used

indoors (e.g. production halls, warehouses, workshops in

industry and commerce, sports halls, sales showrooms and

greenhouses etc.)

depending on the design of heat exchanger, TOP unit

heaters can either be connected to hot water, district hot

water, steam or thermal oil.

TOP should not be used

outdoors,

in humid areas, such as swimming pools, in wet rooms,

in areas where there is a risk of explosion,

in areas with a high dust content,

in areas with an aggressive atmosphere.

Protect the products from any moisture during storage and

installation. If in doubt, check the proposed use with the

manufacturer.Anyuseotherthantheusespeciedaboveis

deemed not to be correct and proper. The operator of the unit

is solely responsible for any damage arising as a result of this.

Correct and proper use is deemed to include observing the

installation instructions described in these instructions.

Specialist knowledge

The installation of this product requires specialist knowledge

of heating, cooling, ventilation and electrical engineering.

This knowledge, generally learned in vocational training in

oneoftheeldsmentionedabove,isnotdescribedseparately.

Damage caused by improper installation is the responsibility of

the operator.

Kampmann TOP unit heaters are constructed in line with

the state of the art and recognised safety regulations.

Nevertheless, their use can result in danger to people or

damage to the units or other material assets if they are

not appropriately installed and operated or correctly and

properly used.

TOP unit heaters 1.53

Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor)

Installation and operating instructions

The installer of these units should have adequate knowledge of

the following gained from specialist vocational training:

Safety and accident prevention regulations

Guidelines and recognised technical regulations, i.e.

Association of German Electricians (VDE) regulations, DIN

and EN standards.

Purpose and scope of the manual

This manual contains information on the operation of TOP unit

heaters. The information contained in these instructions can be

changedwithoutpriornotication.

2.2 Limits of operation and use

We would refer to VDI-2035 Sheets 1 & 2, DIN EN 14336 and

DIN EN 14868 with regard to the properties of the medium

used to protect the equipment. The following values provide

further guidance.

The water used should be free of contamination, such as sus-

pended substances and reactive substances.

Water quality

Ph*1 8-9

Conductivity*1 µS/cm < 700

Oxygen content (O2) mg/l < 0,1

Hardness °dH 4-8,5

Sulphur ions (S) Not measurable

Sodium ions (Na+) mg/l < 100

Iron ions (Fe2+,Fe3+) mg/l < 0,1

Manganese ions (Mn2+) mg/l <0,05

Ammonia ions (NH4+) mg/l < 0,1

Chlorine ions (Cl) mg/l < 100

CO2ppm < 50

Sulphate ions (SO42-) mg/l < 50

Nitrite ions (NO2-) mg/l < 50

Nitrite ions (NO3-) mg/l < 50

Limits of operation

Min. water temperature °C 5

Min./Max. air intake temperature °C -20 bis +40

Min./Max. air humidity % 15-75

Max. operating pressure bar see nameplate of the unit heater

Max. water temperature °C see nameplate of the unit heater

Min./Max. glycol percentage % 25-50

1.53 TOP unit heaters

Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor)

Installation and operating instructions

2.3 Safety information

  Onlyallowaqualiedelectriciantoperforminstallation,

assembly and maintenance work on electrical units in

compliance with VDE guidelines. The connection should comply

with the applicable VDE regulations and provisions laid down

by the regional electricity providers.

Non-compliance with the regulations and operating

instructions can result in the units malfunctioning with

consequential damage and danger to people. There is a danger

of fatal injury caused by wires being swapped due to incorrect

wiring!

Regularly check the unit heater's electrical equipment.

Immediately replace loose connections and faulty cables.

Disconnect all parts of the system from the mains power supply

and prevent them from being reconnected before starting any

connectionandmaintenancework!

EC fans

Electrical loading (>50 C) between the mains conductor and

protective conductor after switching off the mains power

supply when switching several fans in parallel.

 Ensurethatacontactsafetydeviceistted.Themains

connections and PE need to be shorted before working on

the electrics.

Important:

Note the maximum flow temperatures to protect the fan!

Long periods of fan idleness with high water temperatures can

lead to impermissible heating of the fan motor. The flow

temperatures should therefore be limited depending on the use

and motor configuration.

Should a temperature limit not be possible or not be sensible for

the intended use, there is also an option of using appropriate

valves (thermoelectric, motorised or solenoid) to shut off the

heating medium.

This can interrupt the flow of medium before the fan is switched

off and the heat exchanger cools down. Appropriate fan

controllers with a fan run-on relay and connection terminals for

the motorised valve are available on request.

Max. flow temperatures*

Type of installation

Use Motor design Ceiling Wall

without shut-off

valve

AC fan 100 °C 120 °C

EC fan 100 °C 120 °C

with shut-off valve AC fan 200 °C 200 °C

EC fan 160 °C 160 °C

* Fan models and operation for higher temperatures on request.

TOP unit heaters 1.53

Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor)

Installation and operating instructions

Please note the following safety-relevant information

Disconnect all parts of the system that are being

worked on. Ensure that the system cannot be

accidentallyre-connected!

Before commencing installation/maintenance

work, wait until the fan has come to a standstill

after the unit has been switched off. After

working on the unit, remove any tools, the short

circuit detector or other parts of the unit.

 Caution!Pipes,casingsandttingscanbecome

very hot or very cold depending on the

operatingmode!

 Caution!Weargloves,safetyshoesandsuitable

protectiveclothingwhentransportingtheunit!

Sharp edges cannot be ruled out despite care

during manufacture.

The operator of the unit is responsible for

the EMC conformity of the entire system in

accordance with the local applicable standards.

The terminals and connectors are still energised even when

the unit is switched off. Check whether the terminals and

connectors are de-energised with a two-pin voltage tester.

Only open the unit 5 minutes after all poles of the voltage

have been switched off.

The protective conductor carries high leakage currents

(depending on the frequency, intermediate voltage and motor

capacity). Therefore check EN-compliant earthing under test

conditions (EN 50 178, art. 5.2.11). Hazardous voltage can occur

at the motor housing without earthing.

In the event of a fault, the rotor and impeller can be energised.

Rotor and impeller are base-insulated.

 Donottouchwhentted!

The fan runs when control voltage is applied or the saved fan

speed starts up automatically when mains power has failed.

Do not go near the hazard area of the unit.

High temperatures are produced at the fan's electronic

housing.

Burning hazard.

The fan is protected from blockage. Protective functions are

integrated depending on the fan type, which cause the fan to

switch off automatically in the event of various faults.

Please refer to the operating instructions for the respective

fan.

Please read these instructions in full to ensure correct and

proper installation and the correct operation of TOP unit

heaters.

1.53 TOP unit heaters

Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor)

Installation and operating instructions

Please note all applicable safety and accident

prevention regulations.

 Attention!Riskofsharpedges!Weargloves,

safety shoes and suitable protective clothing

duringtransportation!

 Caution!DonotcarryTOPunitheatersbytheir

louvres!

Use suitable means of transport to avoid any

damagetoyourhealth!

Please note the transport information printed on

the packaging.

Modications to the unit

  DonotundertakeanymodicationsorupgradestotheTOP

without discussing them with the manufacturer as they can

impair the safety and operation of the unit.

Do not carry out any measures on the unit not described in this

manual. Make sure that on-site systems and cabling are suitable

forconnectiontotheintendedsystem!

3 Transport and storage

Interim storage

Store the units in dry, dust-free and weather-proof rooms

withoutanytemperatureuctuations.

Never stack the units on top of each other to prevent

damagetothem!

Use the original packaging for storage.

Store TOP unit heaters in the position shown on the

packaging.

4 Scope of delivery

  Providematerialsforxingtheunitsheaters,e.g.screws,plugs

etc., on site, depending on the type of mounting and support

structure.

Check immediately on receipt:

Is the delivery damaged?

Have the items ordered been delivered?

Check model numbers.

Is the delivery and number of items delivered correct?

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