Kasco CertiSafe Bedienungsanleitung
CertiSafe™Suspended Mount
Assembly & Installation Manual
Document number 852112
SM-100 CERTISAFE™ SUSPENDED MOUNT MANUAL
852112 / 2021.1.1
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Contents
Safety First .......................................................................................................3
Product and Installation Overview....................................................................4
Suggested Tools and Supplies .........................................................................4
Parts Included...................................................................................................5
Tank Penetration for Cable Support and Cord Grip..........................................7
Stretcher Assembly...........................................................................................9
Suspension Chains and Power Cable............................................................10
Cable Support................................................................................................. 11
CertiSafe™ Tank Mixer Maintenance Recommendations..............................12
CertiSafe™ Tank Mixer Warranty ...................................................................13
Non-Warranty Repairs....................................................................................14
Repair Contact Form ......................................................................................15
Phone: 715-262-4488
Fax: 715-262-4487
www.kascomarine.com
Questions?
SM-100 CERTISAFE™ SUSPENDED MOUNT MANUAL
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IMPORTANT: PLEASE READ THIS MANUAL AND SAVE FOR FUTURE REFERENCE
SAFETY FIRST
• Under NO circumstances should anyone enter the water with the mixer connected or in operation.
• Running the unit out of water will create a dangerous situation and damage the seals.
• NEVER lift the unit by the power cord. If you need to remove the mixer, use the installation or mount apparatus.
• The unit must be connected to a GFCI-protected circuit.
• Comply with local and national wiring standards during any electrical service disconnect.
• Consult a qualied professional for electrical installation.
• Use all Personal Protective Equipment necessary for safe ingress, installation, and egress from the work site.
• Refer to applicable national and local laws and standards to facilitate the safe installation of a CertiSafe Tank Mixer. These may
include but are not limited to OSHA, CCOHS, and other regulations related to:
• Working over or near water
• Fall protection systems
• Falling object protection systems
• Electrical standards
• Illumination
• Ventilation
• Installation of CertiSafe™ Tank Mixers requires entry into environments that pose potential hazards, such as those described in
section 1910.146 of OSHA’s Occupational Safety and Health Standards for Permit-required conned spaces. As such:
• Observe any applicable pre-entry measures required by the entry supervisor.
• Only those authorized via the permit system in place at the installation site should participate in installation.
• Any authorized entrant should be accompanied by at least one authorized attendant to monitor conditions inside and outside
the permit spaces during installation.
• Prior to installation, be aware of all potential fall, trip, and atmospheric hazards in the permit space, both before and after an
entrance cover is removed.
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SM-100 CERTISAFE™ SUSPENDED MOUNT MANUAL
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PRODUCT AND INSTALLATION OVERVIEW
Featuring durable stainless steel, Kasco’s SM-100 Suspended Mount positions CertiSafe™ Tank Mixers securely within the tank for
effective water movement. This manual will provide instructions for mounting a CertiSafe™ unit using the SM-100 and installing the
entire assembly within the tank.
• Read these instructions thoroughly prior to installation.
• Contact your CertiSafe™ representative for specic recommendations as necessary.
• The cord grip and cable support equipment described here are supplied with the mixer unit.
• To prevent galling, we recommend a moisture-cured, polyurethane compound sealant suitable for contact with potable water and
certied to meet the shrinkage for interior and exterior use. Refer to NSF/ANSI Standard 61 for indirect additives.
• Be aware of clearance between the mixer assembly and any xed objects within the tank, including ladders, ensuring that there is
enough room for the CertiSafe™ unit to function correctly and avoid damage to any protective coatings.
• Please consult your CertiSafe™ sales representative for mixer mount placement, retrieval, and inspection requirements.
Note: some parts will arrive pre-assembled from Kasco; however, all assembly steps are listed for reference.
SUGGESTED TOOLS AND SUPPLIES
Pan to catch shavings
Adjustable pliers
Electric or cordless drill
Half-round metal le
3/8” drill bit 7/8” hole saw
or 1-7/64” (for 10 AWG cord)
hole saw
Side cutter
10mm wrench
7/16” wrench
1/2” wrench
1/2” socket wrench
1/8” Allen wrench
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SM-100 CERTISAFE™ SUSPENDED MOUNT MANUAL
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PARTS INCLUDED
Assembly Item Description Quantity Part number
Mount AStretcher bar - 60 in. 1 997310
BJaw slide 4 997206
C1/4”-20 x 1/2” shoulder screw 4 451112
D1/4”-20 x 3/4” shoulder screw 2 451110
E1/4”-20 nylon locknut 6 566212
F1/4” at washer 4566208
GLong chain - 50 ft. 2 636382
HShort chain 2 636383
IZip ties 12 415038
Tank Penetration J5/16” eye bolt 2 566226
K5/16” nylon locknut 2 566202
L5/16” at washer 4 566204
M5/16” sealing washer 2 566229
NConnecting link 2 636342
for use with Cord AWG
Ships with
CertiSafe™ mixer
OCord grip
14-16 AWG
1
997210
12 AWG 997211
10 AWG* 997212
PCord grip nut 12-16 AWG 1997215
10 AWG 997216
QCable support 10 AWG 1997220
12-16 AWG 997221
*Requires larger hole in tank roof (Ø 1-7/64”)
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SM-100 CERTISAFE™ SUSPENDED MOUNT MANUAL
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Stretcher bar - 60 in. (A)
Jaw slide (B)
Long chain - 50 ft. (G)
Short chain (H)
Zip ties (I)
5/16” eye bolt (J)
5/16” nylon locknut (K)
5/16” sealing washer (M)
Connecting link (N)
Cord grip (O)
Cord grip nut (P)
Cable support (Q)
1/4”-20 x 1/2” shoulder screw (C)
1/4”-20 nylon locknut (E)
CertiSafe™ jaw slide (B)
Steel tank roof
5/16” at washer (L)
5/16” at washer (L)
Fig. 1
1/4”-20 x 1/2” shoulder screw (C)
1/4”-20 x 3/4” shoulder screw (D)
1/4” at washers (F)
1/4”-20 nylon locknuts (E)
Steel tank roof
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SM-100 CERTISAFE™ SUSPENDED MOUNT MANUAL
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TANK PENETRATION FOR CABLE SUPPORT AND CORD GRIP
Note:
• The maximum tank roof thickness accommodated by the tank penetration parts included is 1/8”.
• Suggested measurements are based on a 24” square access hatch.
1. Drill two 3/8” clearance holes through the tank, 58” apart, each 29” from the tank hatch center point. These are for the eye bolts (J).
2. Deburr both sides of each hole.
3. Drill a 7/8” clearance hole approximately 4” from one of the holes drilled in step 1. This is for the cord grip (O).
4. Deburr both sides of the third hole.
5. From the tank exterior, pass the O-ringed side of the cord grip
(O) through the 7/8” hole, with the O-ring outside the tank roof.
6. From the tank interior, t the cord grip nut (P) on the threads
protruding into the tank.
7. Tighten the nut until snug, being careful not to over-tighten.
Steel tank roof
Steel tank roof
O
P
Fig. 3
Fig. 4
Ø 7/8”
Ø 3/8”
4”
29”29”
Ø 3/8”
Tank hatch center point
Fig. 2
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SM-100 CERTISAFE™ SUSPENDED MOUNT MANUAL
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8. Fit a at washer (L) and then the sealing washer (M) onto
the eye bolt (J).
9. From the tank interior, insert the eye bolt (J) with washers
(L, M) through the 3/8” hole.
10. From the tank exterior, t a second at washer (L) onto the eye
bolt.
11. Fasten the 5/16” nylon locknut (K) to the eye bolt.
12. Tighten the locknut until snug, being careful not to damage the
sealing washer.
13. Attach the top connecting link (N) to the eye bolt.
L
M
L
K
N
Steel tank roof
Steel tank roof
J
L, M
Fig. 5
Fig. 6
Fig. 7
Repeat steps 8 through
13 for the second eye bolt
pass-through.
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SM-100 CERTISAFE™ SUSPENDED MOUNT MANUAL
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STRETCHER ASSEMBLY
1. Insert the end link of a short chain (H) between the mixer cage loops on one side of the cage.
2. Secure the chain (H) with a 1/4”-20 x 3/4” shoulder screw (D), two 1/4” washers (F), and 1/4”-20 locknut (E).
3. Repeat steps 1 and 2 for the other cage loop and short chain (H).
4. Tighten all locknuts until snug, without over-tightening.
5. Insert one short chain loop (H) into an inner jaw slide (B) afxed to the
stretcher bar (A).
6. Secure with 1/4”-20 x 1/2” shoulder screw (C) and locknut (E).
7. Repeat steps 5 and 6 for the second inner jaw slide (B),
fastening the chain (H) with another shoulder screw (C)
and locknut (E).
8. Tighten all locknuts until snug, without over-tightening.
H
D
F
F
E
H
B
A
B
H
C
E
C
E
Fig. 8
Fig. 9
Fig. 10
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SM-100 CERTISAFE™ SUSPENDED MOUNT MANUAL
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SUSPENSION CHAINS AND POWER CABLE
1. Insert one end link of a long chain (G) into an outer jaw slide (B)
placed at the end of the stretcher bar.
2. Secure with a 1/4”-20 X 1/2” shoulder screw (C) and 1/4”-20
locknut (E).
3. Repeat steps 1 and 2 to secure the remaining long chain (G) at
the opposite end of the stretcher bar (A).
4. Tighten stretcher bar fasteners, taking care not to over-tighten.
5. Use zip ties (I) to secure the power cord to the stretcher bar (A) in two places and to guide the cord around the corner where the
bar meets the long chain, making sure not to put tension on the power cable.
6. Continue to apply the zip ties (I) every 4 feet along the long chain (G) and power cable length.
7. Attach the long chain (G) with the power cord to the connecting link (N) closest to the cord grip (O).
8. Attach the long chain (G) without the cord to the connecting link (N) farthest from cord grip (O).
9. Coil any excess chain and tie with wire.
G
C
E
B
Fig. 11
IA
G
Fig. 12
O
Fig. 14
N
G
Steel tank roof
G
N
Fig. 15
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