Kenco PIPE LIFT Bedienungsanleitung

KENCO PIPELIFT™

Operators Manual

Conforms to the latest revisions of

ASME B 30.20 and BTH-1

Design Category B, Service Class 3

Attachment Solutions

KENCO Pipe Lift™ Operation Manual

170 State Route 271

Ligonier, PA 15658

1-800-653-6069

TABLE OF CONTENTS

Section I. General Information......................................................................................3

Section II. Safety............................................................................................................3

Section III. Identification of Major Components ........................................................5

Section IV. Setup.............................................................................................................5

Section V. Operation.....................................................................................................7

Section VI. Maintenance................................................................................................9

Section VII.Inspection Criteria....................................................................................10

Section VIII. Parts/Drawings ......................................................................................11

Section IX. Warranty ...................................................................................................15

RECORD INFORMATION HERE

FOR REFERENCE

MODEL

BODY SERIAL NUMBER

Notes:

KENCO Pipe Lift™ Operation Manual

170 State Route 271

Ligonier, PA 15658

1-800-653-6069

Section I. General Information.

May we take this opportunity to thank you for purchasing the KENCO Pipe Lift™. The

Pipe Lift™ provides the ultimate in below the hook pipe handling versatility. The Pipe Lift™

is quality engineered to provide years of trouble free, low maintenance performance. Please

read and fully understand this manual and any additional attached documentation before

attempting to setup, operate or maintain the Pipe Lift™ system.

This manual should be made available to all persons who may use or maintain the Pipe

Lift™ system. For additional information, please feel free to contact the service department at

Kenco at 1-800-653-6069

Section II.Safety

A. General

1. Safety practices described in this manual are intended as guidelines for safe operation under

most conditions and are supplementary to any and all rules and/or laws governing any aspect

of the KENCO Pipe Lift™ operation that are in force in your area.

2. Before operating the KENCO Pipe Lift™, you should have a clear understanding of said laws

and regulations to ensure compliance.

3. Throughout this manual there are parts tagged with one or more of the following safety

warnings. Particular care must be exercised with regard to these statements.

This warning is used where there is a high probability

of death or serious injury if the instructions are not

followed correctly.

DANGER

This warning is used where there is a possibility of

injury to yourself or others if the instructions are not

followed correctly.

WARNING

This warning is used where there is a possibility of

damage to the machine if the instructions are not

followed correctly.

CAUTION

KENCO Pipe Lift™ Operation Manual

170 State Route 271

Ligonier, PA 15658

1-800-653-6069

B. Personal Safety

1. Wear appropriate protective clothing and related safety equipment including protective glasses,

hardhat, gloves, protective shoes, hearing protection, and any other equipment/devices dictated

by job conditions.

2. Do not wear loose clothing, jewelry, or hairstyles that could become entangled in the KENCO

Pipe Lift™ or rigging hardware.

3. Keep hands, feet, and any other appendages clear of the Pipe Lift™ while in operation.

C. Operation Safety.

1. DO NOT ATTEMPT TO OPERATE OR PERFORM MAINTENANCE ON THE PIPE

LIFT™ UNTIL READING AND FULLY UNDERSTANDING THIS MANUAL

2. MAINTAIN SAFE DISTANCE FROM LOAD - NEVER ALLOW THE PIPE LIFT™

OR LOAD TO PASS OVER ANY PART OF A PERSON.

3. DO NOT USE A KENCO PIPE LIFT™ THAT HAS BEEN ALTERED

ACCIDENTALLY OR INTENTIONALLY, IN ANY WAY WITHOUT INSPECTION

BY QUALIFIED PERSONNEL.

4. DO NOT USE A KENCO PIPE LIFT™ FOR ANY TASK OTHER THAN THE

INTENDED PURPOSE OF THE DESIGN.

KENCO Pipe Lift™ Operation Manual

170 State Route 271

Ligonier, PA 15658

1-800-653-6069

Section III. Identification of Major Components

Section IV. Setup.

A. Check the Pipe Lift™ for any signs of damage incurred during shipping.

B. Record model and serial # of assembly and components.

C. Attach the Pipe Lift™ to hoist.

1. Use as few rigging components (shackles, slings, chain, etc.) as possible.

2. ALL RIGGING COMPONENTS MUST HAVE A WORKING LOAD LIMIT THAT

IS EQUAL TO OR GREATER THAN THE COMBINED WEIGHT OF INTENDED

LOAD PLUS THE PIPE LIFT™.

3. UNDER NO CIRCUMSTANCES SHOULD ANY COMPONENT USED AS RIGGING

TO THE PIPE LIFT™ BE OF A RATED CAPACITY LESS THAN THAT OF THE

PIPE LIFT™.

NARROW TINE ASSY.

LIFT BAIL

WIDE ARM ASSY.

WIDE TINE ASSY.

NARROW ARM ASSY.

ACTUATOR

KENCO Pipe Lift™ Operation Manual

170 State Route 271

Ligonier, PA 15658

1-800-653-6069

4. DO NOT RIG UNPROTECTED NYLON SLINGS OR WIRE ROPE DIRECTLY

THROUGH LIFT BAIL.

5. IF USING EQUIPMENT OTHER THAN A CRANE: USE RIGGING OF

SUFFICIENT LENGTH TO PREVENT CONTACT BETWEEN PIPE LIFT™ AND

EQUIPMENT.

KENCO Pipe Lift™ Operation Manual

170 State Route 271

Ligonier, PA 15658

1-800-653-6069

Section V. Operation.

Before attempting to use the Pipe Lift™ device ALWAYS perform a test lift on the

intended object(s) to confirm proper operation. DO NOT use a Pipe Lift™ to

handle objects beyond the rated capacity or range.

A. Automatic operation:

1. Ensure that the Pipe Lift™’s capacity and range are appropriate to the pipe to be handled

2. Position Pipe Lift™ at or near center of object to be lifted.

3. Lower Pipe Lift™ onto object, taking care to minimize impact.

4. Ensure that all persons are clear of Pipe Lift™ and pipe.

5. Release tension on lift cable.

6. Raise Pipe Lift™ and load in a smooth motion. Do not “jerk”.

7. Deposit at desired location.

8. Release tension on lift cable. (Note: avoid undue slamming of the Pipe Lift™ into open

position to prolong actuator life.)

9. Remove Pipe Lift™ (Pipe Lift™ is latched in open position automatically)

B. Semi-Automatic Operation: (If Applicable)

1. Ensure that the Pipe Lift™’s capacity and range are appropriate to the pipe to be handled

2. Position Pipe Lift™ at or near center of object to be lifted.

3. Lower Pipe Lift™ onto object, taking care to minimize impact.

4. Ensure that all persons are clear of Pipe Lift™ and pipe.

5. Release tension on lift cable.

6. Lift Handle

7. Raise Pipe Lift™ and load in a smooth motion. Do not “jerk”.

8. Deposit at desired location.

9. Release tension on lift cable. Remove Pipe Lift™ (Pipe Lift™ is latched in open position

automatically)

DANGER

Manipulation of the Pipe Lift™ by ground personnel for the

purpose of alignment with load shall only be done with Pipe

Lift™ suspended above the pipe. KEEP ALL HANDS

AWAY FROM THE PIPE LIFT™ DURING

OPERATION.

DANGER

Tip: The majority of wear on the Pipe Lift™ and associated components results

from shock loading, impacting, and poor alignment of the Pipe Lift™ with the

load. Minimizing these incidents will greatly extend the life of the Pipe Lift™

and consumables.

KENCO Pipe Lift™ Operation Manual

170 State Route 271

Ligonier, PA 15658

1-800-653-6069

C. Avoid Jarring, swinging, and otherwise unnecessary manipulation of the load.

D. Avoid handling of loads off center.

E. DO NOT USE THE PIPE LIFT™ TO PICK MULTIPLES OF ITEMS IN A SINGLE

PICK.

F. Observe all safety practices associated with operation of hoist machinery.

G. DO NOT USE PIPE LIFT™ TO DRAG LOADS.

H. DO NOT ALLOW LOAD (PIPE) TO CONTACT ANY SURFACE/OBJECT WHILE

BEING HANDLED.

The Pipe Lift™ handling device produces grip

proportional to and dependent on the weight of the

pipe. It is for this reason that while in operation the

Pipe Lift™ and pipe NEVER be allowed to contact

other items.

DANGER

KENCO Pipe Lift™ Operation Manual

170 State Route 271

Ligonier, PA 15658

1-800-653-6069

Section VI. Maintenance

A. Daily:

1. Visually inspect Pipe Lift™ for signs of stress and wear.

2. Check that bolts and nuts are snug.

3. Check that key-way area of the attachment and lift body are properly seated.

4. Ensure free movement of all components.

5. Ensure that all warning labels are present and readable.

6. Check that the actuator mounting screws are snug and seated.

7. Lubricate all moving mechanisms with penetrating oil.

8. LUBRICATE ACTUATOR WITH LIGHT PENETRATING OIL ONLY

(WD40™)

B. Annually*

1. Remove pivot bolts and coat with grease.

2. Inspect holes, pins, bolts etc. for wear. See sect VII for criteria.

3. Remove actuator, clean and lubricate with light penetrating oil –check for signs

of wear, replace if necessary.

* Frequency depends on usage, environmental conditions, etc.

KENCO Pipe Lift™ Operation Manual

170 State Route 271

Ligonier, PA 15658

1-800-653-6069

Section VII. Inspection Criteria

THE PIPE LIFT™ UNIT AND ALL OF ITS ASSOCIATED COMPONENTS

SHALL BE REMOVED FROM SERVICE AND TAGGED APPROPRIATELY

UNTIL RECERTIFICATION BY A QUALIFIED INDIVIDUAL IN ANY OF

THE FOLLOWING CONDITIONS:

A. General

1. Cracking in any component or member.

2. Cracking in any weld.

3. Visible distortion in any member.

4. Visible distortion in any Bolt/Pin/Shaft.

B. Specific

1. Lift Bail

a. The lift bail shall be replaced if a

20% loss in cross-sectional area

from the original member(s) can be

demonstrated. Note: cross section of

welds, “mushroomed” wear faces,

and burrs are not accounted for as

cross-sectional area. (See ill.)

2. Holes.

a. Any members through which bolted or pinned connections pass shall be

replaced if a 10% loss in cross-sectional area from the original member(s)

can be demonstrated. Note: cross section of welds, “mushroomed” wear

faces, and burrs are not accounted for as cross-sectional area.

3. Pins/Bolts.

a. Any visible deformation of a pin, shaft or bolt shall require replacement of

that part.

4. Pads –Replace if:

a. For units utilizing urethane gripping pads, if surface of any given mounting

bolt is not at least 3/32” below the surface of the pad,.

b. Any de-lamination of the pad from the backing plate.

c. Any scarring, chunking, or missing pad material constituting a total

combined loss of surface area greater than 3 sq. in. per pad.

d. Any single scar, chunk, or missing pad face that is greater than 1 sq. in per

pad.

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