KEPCO TP564 Bedienungsanleitung

TP564

for Thermocouples J, K, N, R, S, T, E, B

for mV range sensors

for Resistance thermometers PT100 for

Resistance sensors up to 500 Ω

Process Controllers

for Temperature Sensors

USER MANUAL

KESSLER-ELLIS PRODUCTS

10 Industrial Way East

Eatontown, NJ 07724

800-631-2165 • 732-649-7100

Fax: 732-649-7099

www.kep.com

1 Preface

Please read this instruction manual entirely and carefully before installation and start-up. Please

observe all warnings and advice, both for your own safety and for general plant safety. If the

device is not used in accordance with this instruction manual, then the intended protection can be

impaired.

2 Safety instructions and Warnings

Please use the device only if its technical condition is perfect. It should be used only for its intended

purpose. Please bear in mind safety aspects and potential dangers and adhere to the operating

instructions at all times. Defective or damaged devices should be disconnected from the mains

immediately and taken out of operation. The device shall not be opened. Use the repair service of

the manufacturer. Only connect the device to the electricity networks provided to that purpose.

The safety of the system in which the device is integrated is the responsibility of the installer.

Disconnect all electricity networks prior to any installation or maintenance work.

Use exclusively cables approved in your country and designed for your temperature and power

ranges. Installation and service work shall be carried out exclusively by qualified personnel.

The device must compulsorily be protected with approved external fuses. The value of these fuses

can be found in the technical information.

This symbol is used on the device to remind of the existence of dangers, which are referred to in this

manual.

2.1 Use according to the intended purpose

The purpose of the Process Control devices is to display measured values, as well as to monitor limit values

(alarms). The application areas for this device lie in industrial processes and controls. The application area for

this device lies in industrial processes and controls, in the fields of manufacturing lines for the metal, wood,

plastics, paper, glass, textile and other like industries. Over-voltages at the terminals of the device must be

kept within the limits of Over-voltage Category II.

The device must only be operated when mounted in a panel in the correct way and in accordance with the

section “Technical Data”.

The device is not suitable for use in hazardous areas and for areas excluded in EN 61010 Part 1. If the device

is used to monitor machines or processes in which, in the event of a failure of the device or an error made by

the operator, there might be the risk of damaging the machine or causing an accident to the operators, it is

your responsibility to take the appropriate safety measures.

The device has been designed for indoor operation. It may nevertheless be used outdoors, provided the

technical data is adhered to. In this case, take care to provide suitable UV protection.

2.2 Mounting in a control panel

CAUTION

Mount the device away from heat sources and avoid direct contact with corrosive liquids, hot

steam or similar.

Provide a free space of 10mm all around the device for its ventilation.

The device should be mounted so that the terminals are out of the reach of the operator and

cannot be touched by him. When mounting the device, consider the fact that only the front side

is classified as accessible for the operator.

Mounting instructions

1. Remove the mounting clip from the device.

2. Insert the device from the front into the panel cut-out, ensuring the front-panel gasket is correctly seated.

3. Slide the fixing clip from the rear onto the housing, until the spring clamps are under tension and the

upper and lower latching lugs have snapped into place.

Note: In case of proper installation, IP65 can be reached on the front side.

2.3 Electrical Installation

DANGER

The device must be disconnected from any power supply prior to any installation or maintenance

work. Make sure that no more voltages LIABLE TO CAUSE AN ELECTROCUTION are present.

AC-powered devices must only be connected to the low-voltage network via a switch or circuit

breaker installed close to the device and marked as their disconnecting device.

Installation or maintenance work must only be carried out by qualified personnel and in compliance

with the applicable national and international standards.

Take care to separate all extra-low voltages entering or exiting the device from hazardous electrical

conductors by means of a double or reinforced insulation (SELV circuits).

DANGER

The device must be protected externally for its proper operation. Information about the prescribed

fuses can be found in the technical information.

The relay outputs are not protected internally in the device. Without suitable protection of the relay

outputs, undesired heat development or even fire may occur. The relay outputs must be protected

externally by the manufacturer of the plant. It must also be made sure that, even in case of a

malfunction, the values stated in the technical data are under no circumstances exceeded.

•During installation, make sure that the supply voltage and the wiring of the output contacts are both fed from

the same mains phase, in order not to exceed the maximum permitted voltage of 250V.

•The cables and their insulation must be designed for the planned temperature and voltage ranges. Regarding

the type of the cables, adhere to the applicable standards of the country and of the plant. The cross sections

allowed for the screw terminals can be found in the technical data.

•Before starting the device, check the cables for proper wiring and tightening. The screws of unused screw

terminals must be screwed to the stop, so that they cannot loosen and get lost.

•The device has been designed for overvoltage category II. If higher transient voltages cannot be excluded,

additional protection measures must be taken in order to limit the overvoltage to the values of CAT II.

Advice on noise immunity

All connections are protected against external sources of interference. The installation location should be chosen

so that inductive or capacitive interference does not affect the device or its connecting lines! Interference (e.g.

from switch-mode power supplies, motors, clocked controllers or contactors) can be reduced by means of

appropriate cable routing and wiring.

Measures to be taken:

•Use only shielded cable and control lines. Connect shield at both ends. The conductor cross-

section of the cables should be a minimum of 0.14 mm².

•The shield connection to the equipotential bonding should be as short as possible and with a

contact area as large as possible (low-impedance).

•nly connect the shields to the control panel, if the latter is also earthed.

•Avoid routing signal or control cables parallel to power lines.

2.4 Cleaning and maintenance

The front side of the unit should only be cleaned using a soft damp (water!) cloth. Cleaning of the embedded

rear side is not planned and is the responsibility of the service personnel or of the installer.

In normal operation, this device is maintenance-free. Should the device nevertheless not operate properly, it

must be sent back to the manufacturer or to the supplier. Opening and repairing the device by the user is not

allowed and can adversely affect the original protection level.

3 Description

Digital panel meter for displaying measured values, as well as monitoring limit values in industrial applications.

•6-digit 14-segment LED display, 14 mm, for displaying measured values and dialogs

•Running text can be switched on as Help Text

•Language for the Help Text selectable as English or German

•Signal input for thermocouples J, K, N, R, S, T, E, B or mV range sensors

•Signal input for resistance thermometer (RTD) PT100 or resistance sensors up to 500 Ω

•Sampling rate 10 readings per second

•Digital filter (1st order) for smoothing display fluctuations with unstable input signals

•Customised linearisation for 100 mV and 500  measuring ranges possible

•MIN/MAX memory function

•2 Relay outputs (changeover contacts) for limit monitoring

•Start delay for relay outputs after Power ON

•Versions for supply voltage 10 ... 30 V DC and 100 … 240 V AC ± 10%

•Auxiliary power supply 24 V / 30 mA with AC supply

•Programmable via the front keys

•Multifunction key and two multifunction inputs, function programmable

4 Display/Operating elements

(1) Display

- 14 segment display, 6-digit, red

- Height of figures 14 mm

(2) Status display, 2 LED annunciators, red

- Switching status of Alarm 1 and Alarm 2

- Indication Function Group or Function

(3) MP-Key and Programming Keys

- Multifunction key (MP-Key)

- Return from Function Group

- Return from Function

- Select previous Function Group

- Select previous Function

- Decrement parameter value

- Select next Function Group

- Select next Function

- Increment parameter value

- Enter a Function Group

- Enter a Function

- Accept the new setting

(4) Space for unit overlay

To enter the Programming Menu +> 3 sec

To display Device Type and Software Version + + > 5 sec

To restore factory default settings +> 3 sec

991091 11/02/23

5 Block diagram

6 Connections

7 Operating concept (Operating mode)

8 Programming

To enter the Programming Menu +> 3 sec

• During programming the relays are inactive (not energised).

• When quitting the programming menu via SAVE, the minimum and maximum vales are

reset (cleared).

Entering the Programming Menu / Selecting Function Group / Quitting the Programming

Selecting Function / Setting Parameters / Accepting Parameters

Function Groups Function Parameters

9 Function Groups

9.1 Help Texts (running text)

Help Text menu

Select Help Text

- a running text that has

started can be aborted with

any programming key

OFF

Select language for Help Text

English

Deutsch (German)

9.2 Signal inputs

Menu Input Signal

Select Temperature probe

Resistance thermometer RTD

Pt 100 [-200.0 … +850.0°C]

Resistance 0 … 500 Ω

Millivolt -100 … +100 mV

Thermocouple Pt30Rh-Pt6Rh

Thermocouple Fe-CuNi

Thermocouple NiCr-Ni

Thermocouple NiCrSi-NiSi

Thermocouple Pt13Rh-Pt

Thermocouple Pt10Rh-Pt

Thermocouple Cu-CuNi

Thermocouple NiCr-CuNi

For PT100

Select temperature units

Temperature in °C

Temperature in °F

Select probe connection

2-wire connection

3-wire connection

4-wire connection

Only for 2-WIRE

Select wire resistance of one

connection wire

Input range 0.0 … 25.0 Ω

Select Correction Value

(Offset)

Input range -99.9 … +99.9°C

Input range -99,9 … +99,9°F

Select resolution

0 °C/°F

0.0 °C/°F

for 0.500R

Select lower measuring range

limit

Input range

0.0 … 525.0 Ω

Select upper measuring range

limit

Input range

0.0 … 525.0 Ω

Select probe connection

2-wire connection

3-wire connection

4-wire connection

Only for 2WIRE

Select wire resistance of one

connection wire

Input range 0.0 … 25.0 Ω

Select decimal point

(optical function only)

0.0

0.00

0.000

0.0000

0.00000

Select input low value

Input range

0.0 … 525.0 Ω

Select display low value for

INP.LO.

Input range

-199999 … +999999 and DP

Select input high value

Input range

0.0 … 525.0 Ω

Select display high value for

INP.HI.

Input range

-199999 … +999999 and DP

Factory settings are highlighted grey.

for 100 mV

Select lower measuring range

limit

Input range

-105.00 … +105.00 mV

Select upper measuring range

limit

Input range

-105.00 … +105.00 mV

Select decimal point

(optical function only)

0.0

0.00

0.000

0.0000

0.00000

Select input low value

Input range

-105.00 … +105.00 mV

Select display low value for

INP.LO.

Input range

-199999 … +999999 and DP

Select input high value

Input range

-105.00 … +105.00 mV

Select display high value for

INP.HI.

Input range

-199999 … +999999 and DP

for TC.x

Select Temperature unit

Temperature in °C

Temperature in °F

Select cold (reference) junction

compensation

Internal compensation

External compensation

Select external junction

temperature

Input range

-99.9 … +99.9°C or

-147.8 … +212.0°F

Select Correction Value

(Offset)

Input range -99.9 … +99.9°C

Input range -99,9 … +99,9°F

Select resolution

0 °C/°F

0.0 °C/°F (not with TC.B, R, S)

all

Select Input Filter

The Filter function shows how

many measurement cycles are

used to determine the moving

average.

Input range 1 … 99 [cycles]

- with a value of 1 the filter

function is switched off

Select Start Delay after Power

(limit monitoring is processed

only after the programmed

time has expired)

Input range 0.0 ... 99.9 [sec]

Select local mains frequency

Mains frequency 50 Hz

Mains frequency 60 Hz

The functions LO.LIM and HI.LIM limit the

editable range.

The value for HI.LIM must always be

greater than the value for LO.LIM.

9.3 User Linearisation

(±100 mV / 500 Ω)

Menu User Linearisation

Select User Linearisation

Linearisation OFF

Linearisation ON

Select number of linearisation

(control) points

Input range 3 … 12

Select input low value

Input range depends on

measuring range [Ω / mV]

Select display low value for

INP.LO.

Input range

-199999 … +999999 and DP

Select input value 1

Input range depends on

measuring range [Ω / mV]

Select display value for

INP.01.

Input range

-199999 … +999999 and DP

A maximum of 12 linearisation points is possible.

An input value INP must be entered for each

linearisation point (LP) - input of the sensor value

from the analog input in physical units - as well

as the corresponding display value DISP for this

sensor value. The linearisation points (LP) may

be entered in any order. They are then sorted in

the firmware in ascending order for the

linearisation function. Linearisation based on a

negative slope is possible.

Select input value 10

Input range depends on

measuring range [Ω / mV]

Select display value for

INP.10.

Input range

-199999 … +999999 and DP

Select input high value

Input range depends on

measuring range [Ω / mV]

Select display high value for

INP.HI.

Input range

-199999 … +999999 and DP

The functions LO.LIM and HI.LIM limit the

editable range.

The value for HI.LIM must always be

greater than the value for LO.LIM.

Example for linear scaling

Example 1: 0 … 500 Ω = 0 … 600

Example 2: 0 … 475 Ω = 300 … 900

Example 3: -70 … +80 mV = 750 … 400

Example for non-linear scaling

LP = Linearisation point

9.4 Function Multifunction Key

(MP-Key) and Multifunction

inputs (MP-INP)

Reset MIN value memory

• In the function group MP.KEY, programme the

function RES.MIN to ON. In the operating mode

select the minimum value memory (MINIMU)

and briefly press the MP Key.

• In the function group MP.INP, programme the

function MP.INP1 or MP.INP2 to RES.MIN or

R.PEAKS. In the operating mode briefly

activate the multifunction input 1 or

multifunction input 2.

Reset MAX value memory

• In the function group MP.KEY, programme the

function RES.MAX to ON. In the operating

mode select the maximum value memory

(MAXIMU) and briefly press the MP Key.

• In the function group MP.INP, programme the

function MP.INP1 or MP.INP2 to RES.MAX or

R.PEAKS. In the operating mode briefly

activate the multifunction input 1 or

multifunction input 2.

Reset of relay outputs in Latch mode

• In the function group MP.KEY, programme the

function RES.REL to ON. In the operating mode

briefly press the MP Key.

• In the function group MP.INP, programme the

function MP.INP1 or MP.INP2 to RES.REL. In

the operating mode briefly activate the

multifunction input 1 or multifunction input 2.

Display Hold

• In the function group MP.INP, programme the

function MP.INP1 or MP.INP2 to DISP.HD. In

the operating mode, select either the current

measured value (ACTUAL) or the totaliser

(TOTAL) and activate multifunction input 1 or

multifunction input 2.

Lock-out Limit Value (Alarm) setting

• In the function group MP.INP, programme the

function MP.INP1 or MP.INP2 to LOC.ALR. In

the operating mode, activate multifunction input

1 or multifunction input 2.

Lock-out Programming and Default

setting

• In the function group MP.INP, programme the

function MP.INP1 or MP.INP2 to LOC.PRG. In

the operating mode, activate multifunction input

1 or multifunction input 2.

Lock-out Keypad

• In the function group MP.INP, programme the

function MP.INP1 or MP.INP2 to LOC.KEY. In

the operating mode, activate multifunction input

1 or multifunction input 2.

9.4.1 Multifunction Key

Menu Function MP-Key

Select function:

Reset MIN value with MP-Key

– only when MIN value

appears in the display

OFF

Select function:

Reset MAX with MP-Key –

only when MAX value appears

in the display

OFF

Select function Output-Latch

Reset with MP-Key

- only if output is in memory

mode (ALARMx = LATCH)

OFF

- this setting is possible only if

all other settings are set to

OFF

9.4.2 Multifunction Inputs

Menu Function MP-Inputs

Select function MP-Input 1

No function

Reset MIN value

Reset MAX value

Reset MIN and MAX values

Reset Output-Latch

- only if output is in memory

mode (ALARMx = LATCH)

Hold (‘freeze’) display

Lock-out limit value setting

Lock-out programming and

default setting

Lock-out limit value setting,

programming, default setting

and MP-Key

Select function MP-Input 2

No function

Reset MIN value

Reset MAX value

Reset MIN and MAX values

Reset Output-Latch

- only if output is in memory

mode (ALARMx = LATCH)

Hold (‘freeze’) display

Lock-out limit value setting

Lock-out programming and

default setting

Lock-out limit value setting,

programming, default setting

and MP-Key

9.5 Limit Value (Alarm) Monitoring

Menu Alarm Output 1

Select operating mode

OFF

Automatic operation

Memory latch operation

- not with band limitation

Select Output triggering

With incrementing measuring

signal

With decrementing measuring

signal

Band limitation

Select Alarm status

With alarm: output active

With alarm: output inactive

Select on-hysteresis

Input range

0 … +9999 and DP

Select off-hysteresis

- only with auto operation

Input range

0 … +9999 and DP

Select on-delay

Input range 0.0 ... 99.9 [sec]

Select off-delay

- only with auto operation

Input range 0.0 ... 99.9 [sec]

Menu Alarm Output 2

Select operating mode

OFF

Automatic operation

Memory latch operation

Select Output triggering

With incrementing measuring

signal

With decrementing measuring

signal

Band limitation

Select Alarm status

With alarm: output active

With alarm: output inactive

Select on-hysteresis

Input range

0 … +9999 and DP

Select off-hysteresis

- only with auto operation

Input range

0 … +9999 and DP

Select on-delay

Input range 0.0 ... 99.9 [sec]

Select off-delay

- only with auto operation

Input range 0.0 ... 99.9 [sec]

ON switching point = limit value + ON hysteresis

OFF switching point = limit value – OFF hysteresis

ON switching point = limit value – ON hysteresis

OFF switching point = limit value + OFF hysteresis

An alarm is triggered, if the measured value falls

outside a defined range (Band).

Upper switching point = limit value + ON hysteresis

Lower switching point = limit value – OFF

hysteresis

An alarm causes the output to become active

(Relay energised, LED ON)

An alarm causes the output to become inactive

(Relay not energised, LED OFF)

In memory latch operation the status of the outputs

is stored in the event of a Power OFF condition

and then immediately restored at the next Power

ON.

In automatic (auto) operation the status of the

outputs is not saved in the event of a Power OFF

condition. At the next Power ON the limit values

are not processed until after the expiration of the

start delay (PW.DELY).

Control with incrementing measuring signal

Control with decrementing measuring signal

Control with Band Limitation

10 Monitoring of Measuring Circuit

Meas. range

Lower Display

Range limit

Upper Display

Range limit

Lower Meas.

Range limit

Upper Meas.

Range limit

Probe or wire

short-circuit

Probe or wire

break

TC – – ■ 3) ■ 3) ■ 1)

PT100 – – ■ 3) ■ 3) ■

±100 mV ■ ■ ■ ■ ■ 1)

500 Ω ■ ■ ■ ■ ■ 2)

Indication blinking blinking blinking blinking blinking

(■ = is detected)

1) only probe or wire break

2) no probe or wire short-circuit with 2-wire sensors

3) with thermocouples and Pt100 the measuring range limits are fixed in advance

11 Technical Data

11.1 General Data

Display:

Digit height:

6-digit, 14 segment LED

14 mm

Data retention:

Operation:

> 10 years, EEPROM

5 keys

11.2 Measuring signal inputs

Sampling rate: 10 readings/sec.

SELV circuits, reinforced / double insulation

Input Thermocouple

Sensor Range Accuracy

@ 23°C

Fe-CuNi J -210.0 …

+1200.0°C

typ. 0.2°C

max. 0.5°C

NiCr-Ni K

-200.0 …

+499.9°C

typ. 0.6°C

max. 1.0°C

-500.0 …

+1372.0°C

typ. 0.3°C

max. 0.5°C

Cu-CuNi T -200.0 …

+400.0°C

typ. 0.2°C

max. 0.5°C

NiCr-CuNi E -200.0 …

+1000.0°C

typ. 0.2°C

max. 0.5°C

NiCrSi-NiSi N -200.0 …

+1300.0°C

typ. 0.3°C

max. 0.7°C

Pt10Rh-Pt S -50 …

+1768°C

typ. 1.0°C

max. 2.0°C

Pt13Rh-Pt R -50 …

+1768°C

typ. 1.0°C

max. 2.0°C

Pt30Rh-Pt6Rh B +250 …

+1820°C

typ. 1.0°C

max. 2.0°C

Resolution J, K, T, E, N: 1 or 0.1°C/°F

Resolution S, R, B: 1 °C/°F

Temperature drift: < 100 ppm/K

Reference point: internal or

(cold junction) external constant

Reference point accuracy: ≤ ±1°C

Input mV

Measuring range: ± 105 mV

Resolution: ± 15 Bit

Measuring accuracy typ. 0.02 % of range

@ 23°C: max ≤0.05 % of range

Temperature drift: < 100 ppm/K

Input resistance: > 2 M

Input Pt100

Measuring range:

Resolution:

Measuring accuracy

@ 23°C:

Temperature drift:

Measuring current :

Connection:

-200 … +850°C

1 or 0.1°C/°F

typ. 0.3°C

max. ≤0.6°C

< 100 ppm/K

200 µA

2-, 3-, 4-wire

Lead wire resistance: max. 25 Ω per wire

Input 500 Ω

Measuring range: 0 … 525 Ω

Resolution: 15 Bit

Measuring accuracy @ 23°C: typ. 0.1 Ω

max. ≤0.2 Ω

Temperature drift: < 100 ppm/K

Measuring current:

Connection:

Lead wire resistance:

200 µA

2-, 3-, 4-wire

max. 25 Ω per wire

11.3 Control Inputs MPI 1 / MPI 2

SELV circuits, reinforced / double insulation

Quantity: 2, optocouplers

programmable Function:

Switching levels: Low: < 2 V

High: > 4 V (max. 30 V)

Pulse length: > 100 ms

11.4 Alarm outputs

Relays: changeover contacts

Prescribed fuse: 5A

Switching voltage: max. 250 V AC / 125 V DC

min. 5 V AC / 5 V DC

Switching current: max. 5 A AC / A DC

min. 10 mA DC

Switching capacity: max. 1250 VA / 150 W

Pull-in time: approx. 10 ms

The maximum values shall in no case

be exceeded!

Mechanical service life (switching cycles) 1x107

5x104

N° of switching cycles at 5 A / 250 V AC

N° of switching cycles at 5 A / 30 V DC

11.5 Supply voltage

AC supply: 100 ... 240 V AC / max. 9 VA

50 / 60 Hz, Tolerance ± 10%

DC supply:

ext. fuse protection: T 0.1 A

10 ... 30 V DC / max. 3.5 W

with galvanic isolation and,

reverse polarity protection

SELV, CLASS II (Limited

Mains hum

suppression:

Power Source)

ext. fuse protection: T 0.4 A

50 Hz or 60 Hz

programmable

11.6 Sensor Supply Voltage

(Voltage output for external sensors)

SELV circuits, reinforced / double insulation

AC supply: 24 V DC  15 %, 30 mA

11.7 Climatic Conditions

Operating temperature: -20°C ... +65°C

Storage temperature: -25°C … +75°C

Relative humidity: R.H. 93 % at +40°C,

non-condensing

Altitude: up to 2000 m

11.8 EMC

Noise immunity: EN 61000-6-2

with shielded signal and

control cables

Noise emission: EN 55011 Class B

11.9 Device Safety

Design to: EN 61010 Part 1

Protection Class: Protection Class 2 (front side)

Only the front side is classified as

accessible for the operator.

Application area: Pollution level 2

over-voltage Category II

Insulation: Front: double insulation,

Rear side: basic insulation,

Signal inputs and und sensor power supply: SELV

11.10 Mechanical Data

Housing: Panel mount housing

to DIN 43 700, RAL 7021

Dimensions: 96 x 48 x 102 mm

Panel cut-out: 92+0.8 x 45+0.6 mm

Installation depth:

Weight:

Protection:

approx. 92 mm incl. terminals

approx. 180 g

IP65 (front, device only)

Housing material: Polycarbonate UL94 V-2

Vibration resistance: 10 - 55 Hz / 1 mm / XYZ

EN 60068-2-6 30 min in each direction

Shock resistance:

EN 60068-2-27

EN 60068-2-29

100G / XYZ

3 times in each direction

10G / 6 ms / XYZ

2000 times in each direction

11.11 Connections

Supply voltage and outputs:

Plug-in screw terminal, 8-pin, RM5.00

Core cross-section, max. 2.5 mm²

Signal and control inputs:

Plug-in screw terminal, 9-pin, RM 3.50

Core cross section, max. 1.5 mm²

12 Dimensional Drawings

Dimensions in mm [inch]

Example: TP564 0 0

Series:

6 Digit Temp. Control with 2 Relays

Operating Voltage:

0 = 100 to 240 VAC

3 = 10 to 30 VDC

Options:

9 = Analog Output

(Only available with DC Operating Voltage)

ORDER CODE

INP.01 INPUT VALUE NO.1

DISP.01 DISPLAY VALUE NO.1

INP.10 INPUT VALUE NO.10

DISP.10 DISPLAY VALUE NO.10

MP.KEY MAIN MENU MP-BUTTON

RES.MIN. OFF FUNCTION RESET MIN VALUE OFF

RES.MIN. ON FUNCTION RESET MAX VALUE ON

RES.MAX. OFF FUNCTION RESET MIN VALUE OFF

RES.MAX. ON FUNCTION RESET MAX VALUE ON

RES.REL. OFF FUNCTION RESET OUTPUT-LATCH OFF

RES.REL. ON FUNCTION RESET OUTPUT-LATCH ON

MP.INP. MAIN MENU MP-INPUTS

MP.INP.1 NO.FUNC. NO FUNCTION

MP.INP.1 RES.MIN. FUNCTION RESET MIN VALUE

MP.INP.x RES.MAX. FUNCTION RESET MAX VALUE

MP.INP.x R.PEAKS FUNCTION RESET MIN/MAX VALUE

MP.INP.x RES.REL. FUNCTION RESET OUTPUT-LATCH

MP.INP.x DISP.HD. FUNCTION DISPLAY HOLD

MP.INP.x LOC.ALR. FUNCTION LOCK EDITING ALARM VALUE

MP.INP.x LOC.PRG. FUNCTION LOCK PROGRAMMING

MP.INP.x LOC.KEY FUNCTION LOCK KEYS

ALARMx MAIN MENU ALARM x

AL.OUTx OFF ALARM x OFF

AL.OUTx AUTO AUTOMATIC MODE OF ALARM OUTPUT x

AL.OUTx LATCH LATCH MODE OF ALARM OUTPUT x

MD.OUTx INCR ALARM x ACTIVE AT INCREASING INPUT SIGNAL

MD.OUTx DECR ALARM x ACTIVE AT DECREASING INPUT SIGNAL

MD.OUTx BAND ALARM x BAND LIMITATION

FM.OUTx OUTPUT ACTIVE AT ALARM

FM.OUTx OUTPUT INACTIVE AT ALARM

ON.HYS.x SWITCH ON HYSTERESIS ALARM x

OF.HYS.x SWITCH OFF HYSTERESIS ALARM x

ON.DLY.x ON DELAY ALARM x [SEC]

OF.DLY.x OFF DELAY ALARM x [SEC]

END.PRG. NO REPEAT PROGRAMMING

END.PRG. YES EXIT PROGRAMMING AND STORE DATAS

-1.9.9.9.9.9 DISPLAY RANGE UNDERFLOW

9.9.9.9.9.9. DISPLAY RANGE OVERFLOW

OVERFL. OVERFLOW UPPER INPUT RANGE LIMIT

UNDERF. UNDERFLOW LOWER INPUT RANGE LIMIT

SENSOR SENSOR ERROR

13 Help Texts

PROG. NO NO PROGRAMMING

PROG. YES START PROGRAMMING

HLP.TXT. MAIN MENU SELECT HELPTEXT

HLP.TXT. ON HELPTEXTS ON

HLP.TXT OFF HELPTEXTS OFF

SL.LANG. DE SPRACHE DEUTSCH

SL.LANG. EN LANGUAGE ENGLISH

INPUT. MAIN MENU SIGNAL INPUT

RANGE TC.J THERMOCOUPLE J

RANGE TC.K THERMOCOUPLE K

RANGE TC.N THERMOCOUPLE N

RANGE TC.B THERMOCOUPLE B

RANGE TC.R THERMOCOUPLE R

RANGE TC.S THERMOCOUPLE S

RANGE TC.E THERMOCOUPLE E

RANGE TC.T THERMOCOUPLE T

RANGE PT100 RESISTANCE THERMOMETER PT100

RANGE 0.500R RESISTANCE INPUT RANGE 0-500 OHM

RANGE 100MV VOLTAGE INPUT RANGE -100MV/+100MV

LO.LIM. LOWER INPUT RANGE LIMIT

HI.LIM. UPPER INPUT RANGE LIMIT

UNIT °C TEMPERATURE IN °C

UNIT °F TEMPERATURE IN °F

METH 2.WIRE 2-WIRE CONNECTION

METH 3.WIRE 3-WIRE CONNECTION

METH 4.WIRE 4-WIRE CONNECTION

R.WIRE LINE RESISTANCE IN OHM

REF.JUN INTERN COLD JUNCTION COMPENSATION INTERN

REF.JUN EXTERN COLD JUNCTION COMPENSATION EXTERN

JUN.TMP EXTERNAL COLD JUNCTION TEMPERATURE

ADJUST CORRECTION VALUE

DP. 0 NO DECIMAL POINT

DP. 0.0 DECIMAL POINT 0.0

DP. 0.00 DECIMAL POINT 0.00

DP. 0.000 DECIMAL POINT 0.000

DP. 0.0000 DECIMAL POINT 0.0000

DP. 0.00000 DECIMAL POINT 0.00000

INP.LO. INPUT START VALUE

DISP.LO. DISPLAY START VALUE

INP.HI. INPUT END VALUE

DISP.HI. DISPLAY END VALUE

FILTER INPUT FILTER

PW.DELY. POWER-ON DELAY FOR OUTPUTS [SEC]

PW.FREQ. 50HZ POWER LINE FREQUENCY 50HZ

PW.FREQ. 60HZ POWER LINE FREQUENCY 60HZ

LINEAR. MAIN MENU LINEARIZATION

LINEAR. NO LINEARIZATION OFF

LINEAR. YES LINEARIZATION ON

NUM.PNT. NUMBER OF LINEARIZATION POINTS

ANALOG OUTPUT OPTION

1 Preface

These operating instructions contain additional information relating tothe process controllers

equipped with the analog output option. The instruction manual ofthe basic device still istobe

adhered to. Please read carefully both manuals before installation and start-up. Please observe

all warnings and advice, both for your own safety and for general plant safety.

If the device isnot used inaccordance with the instruction manuals, the intended protection may be

impaired.

2 Safety instructions and warnings

Please use the device only ifitisinperfect technical condition. Itshould beused only for its intended

purpose. Please bear inmind safety aspects and potential dangers and adhere tothe operating

instructions atall times.

Use according tothe intended purpose

The purpose ofthe Process Control devices isto display measured values and tomonitor limit values. The

application areas for this device lie inindustrial processes and controls inthe fields ofmanufacturing lines for

the metal, wood, plastics, glass and textile industries.

3 Description

The process controllers can transmit measured values through the analog output tosuperior control systems

ortocurve tracers, orconvert measured values.

•Analog output with galvanic isolation

•Current or voltage output, following NAMUR NE43 (sensor failure)

•Output ranges

1-20mA / 4-20mA / 0-10V / 2-10V

•Data sources: ACTUAL/MIN/MAX/TOTAL

•Linear scaling

•Adjustable behavior of the analog output in case of sensor or system failures and over/underflow

4 Connections

CAUTION

The analog output can only beoperated connecting one ofboth outputs (current or

voltage output). Never connect both outputs simultaneously.

5 Programming

To enter the programming menu +> 3 sec

Selecting function / Setting parameters / Accepting parameters

Function groups Function Parameter

The parameters highlighted grey are

displayed or not, depending on the device

version and on the range selected.

Select

parameter

Select

parameter

Select

parameter

Set value

Decrement value

Increment value

Select digit

6 Function group

analog output

analog output menu

Select analog output range

Output range 0 … 20 mA

Output range 4 … 20 mA

Output range 0 … 10 V

Output range 2 … 10 V

Select source

Current measured value

Minimum value

Maximum value

Totaliser

Select display low value

Input range

-199999 … +999999 and DP

Select output low value

Input range depends on the

measuring range [V / mA]

Select display high value

Input range

-199999 … +999999 and DP

Select output high value

Input range depends on the

measuring range [V / mA]

Select behaviour in case of

failure

Last measured value in case

of failure

0 mA in case of failure

3 mA in case of failure

21 mA in case of failure

0 V in case of failure

1 V in case of failure

11 V in case of failure

Factory settings are highlighted grey.

The value range depends on the output

range:

0… 10V = 0… 10.500 [V]

2… 10V = 1.500 … 10.500 [V]

0… 20mA=0 … 20.500 [mA]

4… 20mA=3.800 … 20.500 [mA]

The factory settings of DISP.LO and

DISP.HI depend on the device type.

Display values for process controllers

for temperature sensors

0.0 and +100.0,

for strain gauges

-100.00 and +100.00 and

for analog input signals

0.000 and +10.000.

DISP.LO and DISP.HI cannot have the

same value.

If both parameters are nevertheless set to

the same value, one of both values is

adjusted automatically.

7 Scaling by means of 2 values

Settings

Example 1

Example 2

8 Technical data

8.1 Supplyvoltage

Basic device, option included: 10…30V DC/max. 3,8 W

Galvanic isolation with reverse polarity protection

External fuse protection: T 0,4 A

8.2 Voltage or current output

Output ranges:

Dynamic range:

Load (current output):

Load (voltage output):

Resolution:

Update time:

Temperature drift:

Accuracy:

Output ripple:

0 (4) – 20 mA / 0 (2) – 10 V

0 – 20,5 mA / 3,8 – 20,5 mA

0 – 10,5 V / 1,5 – 10,5 V

500 

2000 

b15its

100ms (basic device measuring rate)

100ppm/K

± 0.1% of the final value of the dynamic range

d10mV

500Vac for 1minute or

1dkVfc 1or second

approximately 200g

Isolation voltage:

8.3 Mechanicadlata

Basic device, option included:

8.4 EMC

Noise immunity

Use shielded cables for the signal lines ofthe analog output.

EMC effect of interference voltages: ± 0.1% of the output range high value.

CAUTION

Voltage drops, short interruptions and voltage fluctuations at theDC net input of

the basic device may lead toa restart ofthe device. A restart causes a short

switching off of the analog output and the dropout ofthe relays.

Help texts

ANA.OUT MAIN MENU ANALOG OUTPUT

ANA.RNG. 0-20MA OUTPUT RANGE 0-20MA

ANA.RNG. 4-20MA OUTPUT RANGE 4-20MA

ANA.RNG. 0-10V OUTPUT RANGE 0-10V

ANA.RNG. 2-10V OUTPUT RANGE 2-10V

ANA.SRC. ACTUAL SOURCE CURRENT MEASURED VALUE

ANA.SRC. MINIMU. SOURCE MINIMUM VALUE

ANA.SRC. MAXIMU. SOURCE MAXIMUM VALUE

ANA.SRC. TOTAL SOURCETOTALISER

DISP.LO. DISPLAY LOW VALUE

ANA.LO. OUTPUT LOW VALUE

DISP.HI. DISPLAY HIGH VALUE

ANA.HI. OUTPUT HIGH VALUE

ANA.ERR. NONE OUTPUT IN CASE OF FAILURE LAST MEASURED VALUE

ANA.ERR. 0MA OUTPUT IN CASE OF FAILURE 0MA

ANA.ERR. 3MA OUTPUT IN CASE OF FAILURE 3MA

ANA.ERR. 21MA OUTPUT IN CASE OF FAILURE 21MA

ANA.ERR. 0V OUTPUT IN CASE OF FAILURE 0V

ANA.ERR. 1V OUTPUT IN CASE OF FAILURE 1V

ANA.ERR. 11V OUTPUT IN CASE OF FAILURE 11V

Inhaltsverzeichnis

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