Kinder Rocco KBFL00RN Bedienungsanleitung

Rocco

Model No. KBFL00RN

DECORATIVE LOG EFFECT BALANCED FLUE

ROOM HEATER

Installation and Maintenance Instructions

Hand these instructions to the user

Model No. KBFL00RN is for use on Natural Gas (G20) at a supply pressure of

20 mbar in G.B. / I.E.

CONTENTS

PAGE

Section 1 Information and Requirements

1.0 Appliance information 3

1.1 Conditions of installation 4

1.2 Fireplace surround & suitability 4

1.3 Flue terminal position 5

1.4 Shelf position 6

1.5 Hearths 6

1.6 Installation to plastered wall surfaces 6

Section 2 Installation of Fire

2.1 Unpacking the combustion chamber 7

2.2 Preparing the combustion chamber opening (In studded wall) 8

2.3 Preparing the combustion chamber opening (In chimney breast) 9-10

2.4 Installation of the gas supply 11

2.5 Specifying the flue system & components 12-14

2.6 Preparation of the wall 14

2.7 Preparation of the flue hole 15

2.8 Fitting the starter pipe 15-16

2.9 Fitting the flue pipes together 16

2.10 Fitting the flue terminal 17

2.11Fitting the flue terminal guard 18

2.12 Removal & re-fitting of the glass frame 19

Section 3 Assembling Fuel Bed and Commissioning

3.1 Fitting the fuel bed logset 20-24

3.2 Making the gas conection & checking for gas tightness 25

3.3 Lighting the appliance 25-27

3.4 Removal & re-fitting the trim 28

Section 4 Maintenance

4.1 Removal of the burner assembly 29

4.2 Removal of the control valve 29-30

4.3 Removal of the ultrasonic reciever 30

4.4 Removal of the pilot assembly 30-31

4.5 Removal / Replacement of batteries in the Ultrasonic Receiver 31

4.6 Removal / Replacement of the handset battery 31

Model number KBFL00RN manufactured by:-

CFM Europe Ltd

Trentham Lakes

Stoke-on-Trent

Staffordshire

ST4 4TJ

SECTION 1

INFORMATION AND REQUIREMENTS

1.0 APPLIANCE INFORMATION

Main injector : (1 off) Bray Injector Cat 82 – size 480 (NG)

Pilot Type : S.I.T. 140 Series NG – size 27

Max. Gross Heat Input : 7.5kW

Min. Gross Heat Input : 3.5 kW

Gas Rate : 0.691 m3/hr (High)

0.325 m3/hr (Low)

Cold Pressure : G20

20.0+/-1.0 mbar (8.0 +/- 0.4 in w

.g.)

Ignition : Integral to gas valve

Electrode Spark Gap : 4.0mm

Packed Weight Combustion Chamber : 36.0 kg (Pack 1 of 1)

Packed Weight Flue Terminal Pack : 16.0 kg (Pack 2 of 2)

Fig 1

Top View of Combustion Side View of Combustion

Chamber Chamber

795 mm

728 mm

370 mm

364mm

150mm

Diameter

138mm

75mm

550mm

465mm

138mm CRS

370mm

436mm

26mm

INSTALLATION REQUIREMENTS

1.1 CONDITIONS OF INSTALLATION

It is the law that all gas appliances are installed only by a CORGI Registered

Installer, in accordance with these installation instructions and the Gas Safety

(Installation and Use) Regulations 1998 as amended. Failure to install appliances

correctly could lead to prosecution. It is in your own interest and that of safety to

comply with the law.

The installation must also be in accordance with all relevant parts of the Local and

National Building Regulations where appropriate, the Building Regulations

(Scotland Consolidation) issued by the Scottish Development Department, and all

applicable requirements of the following British Standard Code of Practice.

1. B.S. 5871 Part 1 Installation of Gas Fires

2. B.S. 6891 Installation of Gas Pipework

3. B.S. 5440 Parts 1 & 2 Installation of Flues and V

entilation

4. I.S 813 : 1996 Domestic Gas Installation, issued by the National Standards

Authority of Ireland.

1.2 FIREPLACE / SURROUND SUITABILITY

The fire must only be installed on a hearth it must not be installed directly onto

carpet or other combustible floor materials.

The fire is suitable for fitting to non-combustible fire place surrounds and propri-

etary fire place surrounds with a temperature rating of at least 150

oc.

If a heating appliance is fitted directly against a wall without the use of a fire

surround or fire place all combustible material must be removed from behind

the trim. Soft wall coverings such as blown vinyl, wall paper etc. could be

affected by the rising hot air and scorching and/or discoloration may result.

Due consideration should be made to this when installing or decorating.

1.3 FLUE TERMINAL POSITION

The minimum acceptable dimensions from the flue terminal to obstructions

and ventilation openings are shown below and listed in the table

It is important that the position of the flue allows the free passage of air

across it at all times. The minimum acceptable space from the flue terminal

to obstructions and ventilation openings are specified below (Fig. 2)

Fig. 2

DIMENSION TERMINAL POSITION MINIMUM DIMENSION

ADirectly below an opening, air brick, 300mm (12in)

opening window

BAbove an opening, air brick, 300mm (12in)

opening window

CHorizontally to an opening, air brick,

opening window etc.

DBelow gutters, soil pipes or drain pipes 300mm (12in)

EBelow eaves 300mm (12in)

FBelow balconies or car port roof 600mm (12in)

GFrom a vertical drain pipe or soil pipe 300mm (12in)

HFrom an internal or external corner 600mm (24in)

IAbove ground roof or balcony level 300mm (12in)

JFrom a surface facing the terminal 600mm (24in)

KFrom a terminal facing the terminal 600mm (24in)

LFrom an opening in the car port 1200m (48in)

M Vertically from a terminal on the same wall 1500mm(59in)

NHorizontally from a terminal on the 300mm (12in)

same Wall

ONOT APPLICABLE N/A

PNOT APPLICABLE N/A

QNOT APPLICABLE N/A

1.4 SHELF POSITION

The fire may be fitted below a combustible shelf providing there is a minimum

distance of 300mm above the top of the fire and the shelf does not project more

than 150mm. If the shelf overhangs more than 150mm the distance between the

fire and the shelf must be increased by 15mm for every 25mm of additional

overhang over 150mm.

1.5 HEARTHS

This appliance does not require the fitting of a hearth that projects in front of it

when installed into a recess in either an existing chimney breast or a studded wall.

The appliance must however stand on a non-combustible base that is a minimum

thickness of 12mm

1.6 INSTALLATION TO PLASTERED WALL SURFACES

If installing to a plastered wall, all material must be removed from the 50mm area

surrounding the combustion chamber opening, and replaced with non-combustible

material, such as marble or granite, to prevent plaster cracking. See Fig. 3 below

Fig. 3

Combustion Chamber

Opening in Studded Wall or

Existing Chimney Breast

730mm

530mm

Minimum 50mm

of material to be

removed all

round perimeter

of combustion

chamber and

repalced with

marble, granite

or other non-

combustible

material

SECTION 2

INSTALLATION OF FIRE

2.1 UNPACKING THE COMBUSTION CHAMBER

Carefully lift the combustion chamber out of the carton. Remove the loose item

packaging carefully from the pack. Check the contents as listed :-

DO NOT UNDER ANY CIRCUMSTANCES USE THIS APPLIANCE IF THE

GLASS PANEL IS BROKEN OR NOT SECURELYFIXED TO THE FIREBOX.

Packing Check List

Pack 1 of 2 - Combustion Chamber Pack

1 offCombustion Chamber & Glass Frame Assembly

1 off Trim (packed in front section of combustion chamber pack)

1 offBoxed ceramic fuel-bed set (packed inside combustion chamber)

1 offInstallation Instruction Manual

1 offUser Instruction Manual

1 offFlue Terminal Guard

1 offLoose Items pack – containing :- 6 off M6 wingnuts

4 off No. 12 x 40mm Screws

4 off Rawlplugs

4 offAdjustable screw-in feet

Carefully lift the flue kit components out of the carton. Remove the loose item

packaging carefully from the pack. Check the contents as listed :-

Pack 2 of 2 - Flue System Pack

1 offFlue Terminal

1 off150mm Starter Pipe

1 off

*250mm Minimum to 410mm Maximum

Telescopic Flue Pipe - supplied

in two seperate sections

1 off90 degree elbow

3 offPipe Clips

*These two sections of the telescopic need to be assembled by the

installer to form the 250mm to 410mm telescopic piece.

2.2 PREPARATION OF THE COMBUSTION CHAMBER OPENING

(INTOSTUDDED WALL)

All combustible parts of the studwork must be set at the distances as shown below

in Fig. 4 & 5.

Refer to Fig. 1 on page three for dimensions of the flue outlet.

Minimum 50mm at sides

Minimum 50mm at rear Combustion Chamber

Dimension “A”

Minimum Width

730mm

Maximum Width

780mm

Dim “A”

Dim “B”

Dimension “B”

Minimum Height

530mm

Maximum Height

540mm

Dim “C”

Dimension “C”

Minimum Depth

380mm

Fig. 4

Fig. 5 Aminimum clearance of

100mm is required above

the top of the flue pipe to

combustible surfaces

2.3 PREPARATION OF THE COMBUSTION CHAMBER OPENING

(INTOEXISTING CHIMNEY BREAST)

An opening should be constructed to the following dimensions in the existing

chimney breast.

Fig. 6

The opening needs to be sufficient to accomodate the combustion chamber. To

support the wall above the opening, a suitable lintel must be inserted across the

top of the opening.

The lintel could be either pre-cast concrete or steel - Catnic

CN52 or CN 46 could be used, depending upon the inner wall thickness. Before

proceeding with the installation of the fire, an assessment of the area immediately

above the fire is required, see Fig. 7 overpage. If there is no existing openings

within either triangle, proceed with forming the opening. However

, if opening or

beams occur within either triangle, then you should seek specialist advice from a

structural engineer or consider relocating the proposed position of the firebox.

NOTE : Please ensure that suitable cut outs in the sides and front face of the

chimney breast are implemented for fixing of the flue pipe, and for future

servicing.

Minimum Width 730mm

Maximum Width 780mm

Minimum Height 530mm

Maximum Height 540mm

Minimum Depth 380mm

Lintle must

project 150mm

either side of the

opening if

cutting into an

existing chimney

breast

Fig. 7

400mm interactive area

600mm load triangle

The Interactive Zone -

Openings, beams or joists within

this area need to be assessed.

Load triangle - No beam or

opening permissible within this

area

Lintel

e.g. 750mm x 75mm

Proposed Opening in

Chimney Breast

Minimum 200mm

Flue Pipe

Installation

Access

150mm

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