King Tony 9CCF31-1AA-B Bedienungsanleitung
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MULTIFUNCTIONAL IGBT INVERTER
SPOT WELDING MACHINE
MULTIFUNCTIONAL IGBT INVERTER
SPOT WELDING MACHINE
NO.9CCF
Read this manual and follow all the safety rules and
operating instructions before using this product.
1. Safety Precautions Symbols
2. Symbols and Definitions
3. Accessories and Spare Parts List
4. Installation
1. Specifications
2. Duty Cycle and Overheating
3. Machine Installation
4. Selecting a Location
5. Connecting Input Power
5. Operation
1. Controls
2. Welding Gun and Adaptors
3. Various Operations
a. Spot Welding
e. Wriggle Form Wire Welding
b. Washer Welding
c. Triangle Washer Welding
d. Carbon Rod Heating
f. Cupules
6. Maintenance
1. Troubleshooting
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Contents
Safety Precautions Symbols
Do not weld in the height !
Fire or explosion hazard
Do not locate unit on,over,or near combustibe surfaces
Do not install unit near flammables
Read instructions
1.Read owners Manual before using or servicing unit
2.Use only manufacturer’s supplied replacement
Protect yourself and others from injury,read and
follow these precautions before installation and operation
Electric shock can kill
1.Do not touch live electrical parts
2.Wear dry,hole-free insulating gloves and body protection
3.Do not wrap electrical cable aroundyour body
4.Ground the workpiece with a good electr- ical ground
Fumes and gases can be hazardous welding produces fumes and gases
Breathing these fumes and gases can be hazardous to your health
If inside,ventilate the area
Do not weld in a confined space only if it is well ventilated
Eye protection for welding
Current level in amperage Minimum shade number
30-150A---------------------------#8
150-300A-------------------------#10
300-500A-------------------------#12
Exploding parts can injureAlways wear a face shield
and long sleeves
Static can damage PC boards
1.Put on grounded wrist strap before handing boards or parts
2.Use proper static-proof bags and boxes to storemoveor
ship PC boards
1.Wear approved face shield or safety goggles with side shields
2.Wear proper body protection to protect skin
Flying metal can injure eyes
1.Wear safety glasses with side shields or face shield
1.Magnetic fields can affect pacemakers Pacemaker
wearers keep away
2.Wearers should consult their doctor before going near
plasma arc cutting operations
Overuse can cause overheating
Allow cooling period ,follow rated duty cycle before startingto
weld again.
Cylinders can explode if damaged
Gas cylinders contain gas under high pressure
If damaged,a cylinder can explode Be sure to treat them carefully
Keep away from the torch tip
Remove all flammables of the welding area
Falling unit can cause injury
Never cut on pressurized cylinder
Maintenance regularly
Factory safety
Keep away from moving parts such as fans
The heat from the workpiece can cause serious burns
.
Moving parts can cause injury .
Protect yourself Warn others
1
Symbols and Definitions
U1
U
0
U
2
I
2
S1
HZ
A
V
Rated welding
current
Power rating,
productof voltage
and current(KVA)
Primary voltage
Rated no load
voltage(Aaverage)
Conventional
load voltage
Hertz
Amperes Rated maximum
supply current
Maximum effective
supply current
Volts
IP
X
I
1m ax
I
1eff
~
1
Degree of protection
Single phase
Duty cycle
Direct current
Constant crrent
Temperature
V
S
I
O
Voltage input
On
Off
Protective earth
(Ground)
Do not do this
Suitable for some
hazardous locations
Input
Low air pressure
light
＋ －
%Percent
Increase
Line connection
Loose shield cup
Automatic
Adjust air/gas
pressure
Manual
2
Accessories and Spare Parts List
KT NO. Product Descripon 9CCF31-1AA-B 9CCF41AA-B
KT001 Pneumac vacuum cupule X
KT008 Spot welding electrode pX
KT009 Carbon and connector 1 PCS
KT010 Wavy wire electrode pX
KT011 Washer connect 1 PCS
KT013 Triangle washer connect 1 PCS
KT014 Claw 1 PCS
KT015 Triangle washer 10 PCS
KT016 Stud X
KT017 Ø12mm washer 15 PCS
KT017-1 Ø10mm washer 15 PCS
KT018 Earth clamp 1 PCS
KT019 Manual cupule 1 PCS
KT030 OT washer X
KT033 W
rench
1 PCS
KT034 Stud connector X
KT006 Wavy wire X
KT003 Dent pulling spot hammer X
KT002 Pull hammer 1 Set
KT007 Carbon rod
X
1 PCS
1 PCS
1 PCS
1 PCS
X
1 PCS
10 PCS
X
15 PCS
15 PCS
1 PCS
1 PCS
X
1 PCS
X
15 PCS
1 Set
1 Set
3 PCS 3 PCS
3
1. Specifications
Installation
2. Duty Cycle and Overheating
Duty cycle is percentage of 10 minutes that unit can weld at rated load
without overheating.
If unit overheat, output stops, and cooling fan runs. Wait 15 minutes for
unit to cool. Reduce amperage or duty cycle before welding.
Overheating Stop working Wait fifteen minutes
for unit to cool
Reduce amperage
or reduce duty cycle
Weld again
0
15
A
4
Model 9CCF31-1AA-B 9CCF41AA-B
Input voltage 220V / 380V
50/60Hz
220V / 380V
50/60Hz
Input power 6.5 KVA 6.3 KVA
Input current 42A/14A 40A/12A
Max instant current 2600A 2500A
Output power 1-13V 1-13V
Operaon way Electronic
mer connuously
Electronic
mer connuously
Welding me 0-99 s 0-99 s
Dimensions 370 * 230 *280 mm 370 * 230 *280 mm
Weight 9.5 kg 9.0 kg
3. Machine Installation
Open the package and check the details of supplied accessories than
properly install this equipment as follow diagram.
4. Selecting a Location
a. Select a correct location to place the unit.
b. Determine input power cord length according to its actual operation requirement.
Input power cord must have a minimum inside diameter of 6mm² .
c. Use cart or unit handle to move unit. Do not pull the cords to move or operate unit
where it could tip.
5
1. Input power cord. (not less than 6mm² copper cord)
2. Over-current protection.
3. Disconnect device line terminals.
4. Ground wire L1 / L2 input conductors.
■ Installation must meet all national and Local
Codes-have only qualified persons make this installation.
■ Disconnect and lockout/tagout input power before
connecting input conductors from unit.
■ Select type and size of over-current protection.
■ Close and secure door on disconnect device.
Remove lockout / tagout device, and place switch
in the “on” position.
5. Connecting Input Power
3
2
L1
L2
3
L3
AC 380V
AC 220V
6
Operation
1.Controls
1. Power indicator
2. Error indicator
3. Overheat indicator
4. Gun trigger indicator
5. Spot welding time display
6. Power percentage display
7 / 8. Spot welding time adjustment
9 / 10. Power percentage adjustment
1. Connect input power properly and safely.
2. Turn on the power switch and selection buttons according to required
working mode.
3. Appropriately adjust welding time and power according to actual situation.
4. After setting the parameters, the machine enters into standby mode and
is ready to weld.
5. When the temperature exceeds normal working temperature, the indicator
will light and overload protection will start. Wait few minutes until the light off,
then use the machine again.
6. The error indicator will light when the machine goes wrong, and the machine
enters into automatic protection mode. Cut off the power supply then check,
use the machine again until the problems are solved.
Instruction:
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2. Welding Gun and Adaptors
1
2
Single-Sided applications
1. Electrode holder
2. Trigger
Carbo Rod Shrinking
OT Washer Welding
Washer Welding
Stud Welding
Single-sided Welding
Wave form Wire Welding
Pulling Spot Hammer
Connection of negative wire
1. Weld two washers onto the dented
area that needs repairing.
2.Put the ground cable onto
the welded washers.
5. Tighten the screw to
securely fix the clamp.
4. Insert the bolt through
washers and clamp.
3. Place the earth
clamp over the
welded washers.
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Dieses Handbuch passt für folgende Modelle
1
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