Kipor KGE2500X Bedienungsanleitung

OPEN-FRAME GASOLINE

GENERATING SET

KGE2500X

KGE4000X

KGE6500X/E

KGE6500X3/E3

KGE6500XW/EW

SINGLE-PHASE:

THREE-PHASE:

WELDING & GENERATING SET:

1. Safety information

2. Identification of components

3. Pre-operation check

4. Starting the generating set

5. Usage of the generating set

6. Stopping the generating set

7. Maintenance

8. Storage

9. Troubleshooting

10. Main technical specifications and data

11. Description of accumulator unit

12. Description of castor unit

13. Wiring diagram

14. Appendix

CONTENTS

In order to operate this generating set safely and reliably, please follow the below

requirements.

1-1 Do operate it at well ventilated place, for the exhaust contains poisonous carbon

monoxide. Do not operate it at unventilated place! (see fig.1)

1-2 Do not operate it under wet condition.(see fig.2)

1-3 Do not connect it to household circuit without guidance.(see fig.3)

1-4 The set must be kept away from the flammable materials at least one meter. (see

fig.4)

1-5 Smoking and igniting and sparking are not allowed while refilling. (see fig.5)

1-6 Stop the generating set while refilling. (see fig.6)

1-7 Do not overflow the fuel oil while refilling. Otherwise, wipe off the overflowed fuel

oil if happened. (see fig.7)

1-8 Keep the set in level position while running.

1-9 Keep the children and pets away from the set while running.

1-10 Do not touch the muffler or any over-hot parts to prevent injuring when the set is

running or just stopped.

1. SAFETY INFORMATION

Fig.1 Fig.2 Fig.3

Fig.4 Fig.5 Fig.6

Fig.7

2. IDENTIFICATION OF COMPONENTS 3. PRE-OPERATION CHECKS

(1). Fuel tank (9). Starter handle

(2). Engine swith (10). Air cleaner

(3). AC breaker (11). Fuel valve

(4). Fusible cut-out (12). Carburetor valve

(5). DC terminal (13). Fuel tank cap

(6). AC receptacle (14). Framework

(7). Grounding terminal (15). Exhaust muffler

(8). Oil filler cap (16). Spark plug

Be sure to perform the following checks before starting the generating set.

3-1 Check whether the generating set is on a level surface.

3-2 Check the level of engine oil

(1) Take out the oil filler cap and clean the measure mark with a clean rag. (see

fig.8)

(2) Insert the oil filler cap without rotating it.

(3) If the oil level is below the lower level, refill the oil till the upper level.

(4) Tighten the oil filler cap.

3-3 Check fuel level

(1) Open the fuel tank.(see fig.9)

(2) Check fuel level, refuel if the level is too low.

(3) Refuel till the shoulder of the fuel filter.

(4) Tighten the fuel tank cap.

Fig.9

----

3-4 Check the air cleaner

(1) Remove the clip and dismount the case of air cleaner. Loose the nut and re-

move the cover of air cleaner.

(2) Clean the air cleaner.

(3) Refix the air cleaner.

4. STARTING THE GENERATING SET

(2) Set the fuel oil valve to ON

position.

(1) Disconnect any load from AC

receptacleand switch off AC breaker.

(6).When the engine is warm, set the

choke lever to OFF position.

(3). Set the choke lever to CHOKE

position.

(4) Turn the engine switch to ON

position.

(5). Pull the starter handle slowly until

you feel the resistance, then pull it by

force.

----

5-1 In order to keep the generating set

in best mechanical and electrical

condition, please follow the blow items.

(1) Please ground the grounding

terminal of the set to prevent any false

operating. Regarding C type set,

grounding can be performed from the

grounding tap hole which on the

front(back) cover of the engine.

(2) Check whether AC output voltage and frequency meet the technical

specifications.

(3) If the generating set will be connected with more than two loads, please

connect them from that required higher starting current.

(4) Concerning connecting the set to the household circuit, which must be

performed by the professional. Check whether the connection is right after the

load is connected to prevent the generating set from damage or fire.

5. USAGE OF THE GENERATING SET

5-2 Application of AC

1. Starting the generating set

2. Connecting the load

3. Switch on the AC breaker

Good Forbidden

Good

----

5-3 Electrical apparatus particularly motor-driven equipment will produce

very high current while starting, the below table provides the reference for

connecting these apparatus to the set.

Note: If you want to stop the engine in emergency, please set the engine switch

on OFF position.

6. STOPPING THE GENERATING SET

6-1 Switch off the AC breaker

6-2 Switch off the engine switch

6-3 Close the fuel valve

(X Type) (E Type)

(X/E Type)

----

Periodical inspection and maintenance are very important for keeping your

generating set in best working condition.

Be sure to shut down the set before performing maintenance, however, if It is

necessary to run the set, good ventilation must be provided, for the exhaust

contains poisonous carbon monoxide.

7. MAINTENANCE

Note:

(1) Shorten maintenance intervals if the generating set operated in dirty area.

(2) The above-mentioned items must be performed with the assistance of KIPOR

dealer.

Recommend engine oil: Engine oil for 4-

stroke gasoline engine SE, SF engine oil

classified by API or SAE10W-30 engine

oil which same as SG grade.

Use SAE10W-30 engine oil when the

temperature is below 10 .

Use SE, SF engine oil classified by API

or SAE5W-30 engine oil which same as

SG grade when the temperature is

below -15 .

7-1 Replace engine oil

4. Refill engine oil until the upper limit

level of the oil filler cap.

1. Open oil filler cap. 2. Loose drain screw plug to drain off

engine oil.

3. Reassemble the drain screw plug.

5. Reassemble the oil filler cap.

Fuel tank

Oil pipes

Each

year or

300 Hrs.

Each

use

First

month or

20 Hrs.

Every 3

months or

50 Hrs.

Every 6

months or

100 Hrs.

Check

Clean

Engine oil

Air cleaner

Fuel strainer

cup

Spark plug

Air valve

clearance

Cylinder head

cover

Check

Replace

Check

Clean

Adjust

Clean

Adjust

Clean

(2)

Item

Maintenance

Time

----

7-2 Air cleaner (see 3-4)

7-3 Spark plug

7-4 Maintenance of the fuel filter

(1).Set the fuel valve on OFF position and dismount the fuel strainer cup.

1. Dismount spark plug cap

2. Dismount spark plug

(X/E Type) (C Type)

3. Clean the carbon

Post card 4. Test the clearance

of the spark plug

5. Reassembly the cover

of spark plug

Dismount the fuel filter Blow it from the opposite direction

of the arrow

(2) Clean the strainer cup thoroughly.

(3) Reassembly new rubber washer

and strainer cup tightly.

----

8. STORAGE

2. Remove the filler cap and drain

screw plug, then drain off the

engine oil.

9. TROUBLESHOOTING

1. The generating set cannot start.

1. Remove the drain screw plug and

drain out gasoline from the carburetor.

3. Reassembly the drain

screw plug.

4. Untill the high limit of the filler

cap.

5. Pull out the starting handle

slowly untill you feel resistance.

2. Whether the engine switch is in

OFF position?

3. Check engine oil level. 4. Check fuel oil level.

5. Dismount the spark plug. 6. Check the spark plug.

(X/E Type) (C/L Type)

(X Type) (E Type)

----

10-2 Technical specifications and data of three-phase generating set

Model

Type

Displacement (cm )

Bore x stroke (cm)

Cooling system

Ignition system

Spark plug

Fuel tank (L)

Engine oil capacity (L)

Compression ratio

Rated frequency (Hz)

Rated voltage (V)

Rated current (A)

Rated output (kW)

Max output (kW)

Excitation method

Phase

Power factor cos

Starting system

Net weight (kg)

Overall dimension (LxWx H)(mm)

Item

KGE6500E3 KGE6500X3

Model

KG390

4-stroke, OHV

389

88X64

Forced air-cooled

T.C.I

BP6ES

1.1

8.5:1

Self-excitation and constant voltage (AVR)

Three-phase

0.8(lag)

E3: 12V electric starter; X3: manual starter

E3: 90 X3: 83

E3: 855X510X540 X3: 680X510X540

400/230

5.6

416/240

8.6

480/277

7.5

6.2

Engine

Generator

Note:

1. E3 mode:Three-cylinder,luxury type electric starter,super tank,large muffler.

X3 mode:Three-cylinder,luxury type manual starter,super tank,large muffler.

2. Starting accumulator:12V 36AH.

10. MAIN TECHNICAL SPECIFICATIONS AND DATA

10-1 Technical specifications and data of single-phase generating set

Overall dimension

(L x W x H)(mm)

Engine

X:680 510 540

E:855 510 540

Generator

Model

Type

Displacement(cm )

Bore x stroke (cm)

Cooling system

Ignition system

Spark plug

Fuel tank (L)

Engine oil (L)

Decompression ratio

Rated frequency (Hz)

Rated voltage (V)

Rated current (A)

Rated output power (kW)

Max output power (kW)

Excitation method

Phase

Power factor (cos )

DC output

Starting system

Total weight (kg)

KGE2500X KGE4000 KGE6500X

KGE6500E

KG200 KG270 KG390

4-stroke, OHV

196 270 389

68 54 77 58 88 64

Forced air-cooled

T.C.I

BP6ES(NGK) W20EPR-U (NIPPON DENSO)

2525

0.8 1.1 1.1

8.5:1

50 50 5060 60 60

230 240/120 240/120 240/120

230 230

8.7 9.2/18.3 13

14.6/29.2

21.7

22.9/45.8

2 2.2 3 3.5 5 5.5

2.2 2.4 3.3 45.5 6.5

Self-excitation (AVR)

Single-phase

12V/8.3A (C mode has no DC output)

E: electric stater/manual stater; others mode: Recoil starter

39 68 X:83 E:90

600 430 430

680 510 540

X mode: Luxury type, manual starter, super tank, large muffler, lower noise.

E mode: Luxury type, electric starter, super tank, large muffle, lower noise.

C:3.7 L:9.2 X:15

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