KitchenAid KGRA806P Bedienungsanleitung

TECHNICAL EDUCATION

JOB AID 4317367

KAC-42

SELF-CLEANING

SLIDE-IN/FREESTANDING

GAS RANGES

Freestanding Models: KGRA806P & KGRI801P

Slide-In Models: KGSA906P & KGSI901P

- ii -

WHIRLPOOL CORPORATION assumes no responsibility for any repairs made

on our products by anyone other than Authorized ervice Technicians.

FORWARD

This KitchenAid Job Aid, “ elf-Cleaning lide-In/Freestanding Gas Ranges,” (Part #4317367),

provides the technician with information on the installation, operation, and service of elf-Cleaning

lide-In/Freestanding Gas Ranges. It is to be used as a training Job Aid and ervice Manual. For

specific information on the model being serviced, refer to the “Use and Care Guide,” or “Wiring

Diagram” provided with the gas range.

The Wiring Diagrams and trip Circuits used in this Job Aid are typical and should be used for

training purposes only. Always use the Wiring Diagram supplied with the product when servicing

the unit.

GOALS AND OBJECTIVES

The goal of this Job Aid is to provide detailed information that will enable the service technician to

properly diagnose malfunctions and repair KitchenAid elf-Cleaning lide-In/Freestanding Gas

Ranges.

The objectives of this Job Aid are to:

• Understand and follow proper safety precautions.

• uccessfully troubleshoot and diagnose malfunctions.

• uccessfully perform necessary repairs.

• uccessfully return the range to its proper operational status.

- iii -

TABLE OF CONTENTS Page

GENERAL............................................................................................................................... 1-1

afety First......................................................................................................................... 1-1

Model & erial Number Designations ................................................................................ 1-2

Model & erial Number Label & Tech heet Locations..................................................... 1-3

pecifications..................................................................................................................... 1-4

KitchenAid Gas Range Warranty ....................................................................................... 1-7

INSTALLATION INFORMATION ........................................................................................... 2-1

Gas upply Requirements ................................................................................................. 2-1

Electrical Requirements ..................................................................................................... 2-3

L.P. Gas Conversion.......................................................................................................... 2-4

Adjusting For The Proper Flame........................................................................................ 2-8

Installing The Anti-Tip Bracket ......................................................................................... 2-10

THEORY OF OPERATION ..................................................................................................... 3-1

Convection Bowtie Baffle ................................................................................................... 3-1

COMPONENT ACCESS ......................................................................................................... 4-1

Component Locations ........................................................................................................ 4-1

Removing The EOC Assembly On lide-In & Freestanding Models,

And The User Interface.................................................................................................. 4-2

Removing The Ignition witches, Gas Valves,

And Control & Cooling Fan Thermal witches ............................................................... 4-4

Removing The Door Latch Assembly, The park Module (D I),

And The Control Power upply ..................................................................................... 4-6

Removing The Power upply Transformer........................................................................ 4-8

Removing The Cooktop, And A urface Burner & Ignitor.................................................. 4-9

Removing The Rear Panel .............................................................................................. 4-12

Removing An Oven Light ocket Assembly .................................................................... 4-13

Removing The Broil Burner, Ignitor, & Halo Broil Element............................................. 4-14

Removing The Bake Burner And Ignitor .......................................................................... 4-16

Removing The Convection Element & Fan Motor ........................................................... 4-18

Removing The Oven Temperature ensor ...................................................................... 4-20

Removing The Cooling Fan ............................................................................................. 4-21

Removing The Oven TOD ............................................................................................... 4-22

Removing The Gas Distribution Valve ............................................................................. 4-23

Removing The Power upply Cord ................................................................................. 4-24

Removing A ide Panel ................................................................................................... 4-25

Removing & Reinstalling The Oven Door ........................................................................ 4-26

Removing The Oven Door Gasket................................................................................... 4-27

Removing The Decorative Glass And Oven Door Handle,

The Hinges, And The Oven Door Glass ...................................................................... 4-28

- iv -

Page

COMPONENT TESTING ........................................................................................................ 5-1

Control & Cooling Fan Thermal witches .......................................................................... 5-1

tandard & TripleTier Ignition witches ........................................................................... 5-2

tandard & TripleTier Gas Valves.................................................................................... 5-3

Door Latch Assembly......................................................................................................... 5-3

Power upply Transformer ................................................................................................ 5-4

Halo Broil Element ........................................................................................................... 5-4

Convection Element........................................................................................................... 5-5

Convection Fan Motor ....................................................................................................... 5-5

Oven Temperature ensor ................................................................................................ 5-6

Cooling Fan Motor ............................................................................................................. 5-6

Oven TOD.......................................................................................................................... 5-7

Gas Distribution Valve ....................................................................................................... 5-7

Clock Models KGRA806P & KG A906P ........................................................................... 5-8

Clock Models KGRI801P & KG I901P............................................................................ 5-11

DIAGNOSTICS & TROUBLESHOOTING .............................................................................. 6-1

Diagnostics ........................................................................................................................ 6-1

Troubleshooting ................................................................................................................. 6-6

WIRING DIAGRAMS & STRIP CIRCUITS ............................................................................. 7-1

Wiring Diagrams ................................................................................................................ 7-1

trip Circuits ...................................................................................................................... 7-3

1-1

GENERAL

SAFETY FIRST

Your safety and the safety of others is very important.

We have provided many important safety messages in this Job Aid and on the appliance. Always

read and obey all safety messages.

This is the safety alert symbol.

This symbol alerts you to hazards that can kill or hurt you and others.

All safety messages will follow the safety alert symbol and either the word

“DA GER” or “WAR I G.” These words mean:

DANGER

WARNING

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance

of injury, and tell you what can happen if the instructions are not followed.

You an be killed or seriously injured if you don’t

immediately follow instru tions.

You an be killed or seriously injured if you don’t

follow instru tions.

1-2

MODEL & SERIAL NUMBER DESIGNATIONS

MODEL NUMBER

SERIAL NUMBER

MODEL NUMBER K GS A 90 6 P WH 0

PRODUCT GROUP

K = KITCHE AID

PRODUCT IDENTIFICATION

DR = DUAL FUEL RA GE

DS = DUAL FUEL SLIDE-I RA GE

ER = ELECTRIC STA DARD RA GE

ES = ELECTRIC SLIDE-I RA GE

GR = GAS STA DARD RA GE

GS = GAS SLIDE-I RA GE

MERCHANDISING SCHEME

A = ARCHITECT

C = CO TRACT / ADVERTISI G

I = STA DARD

K/L = SEARS MODELS

P = COMMERCIAL STYLE

V = VBL PRO LI E STYLE

CAPACITY / SIZE / SERIES / CONFIGURATION

1ST POSITIO 2 D POSITIO

2 = FS RA GE BACK CO TROL 0 = 30″ WIDE

4 = COMMERCIAL 6 = 36″ WIDE

8 = FS RA GE FRO T CO TROL 8 = 48″ WIDE

9 = SLIDE-I

FEATURES

0 = CO VE TIO AL OVE , COIL COOKTOP

1 = CO VE TIO AL OVE , CERA OR GAS COOKTOP

2 = CO VE TIO AL OVE , WARMI G DRAWER, GAS COOKTOP

3 = CO VE TIO AL OVE , AUTO CO VECT, CERA

OR GAS COOKTOP

4 = CO VECTIO OVE , COIL COOKTOP

5 = CO VECTIO OVE , CERA COOKTOP

6 = CO VECTIO OVE , GAS COOKTOP W / TRIPLE TIER

7 = CO VECTIO OVE , WARMI G DRAWER, CERA COOKTOP

W / ELECTRO IC K OB COOKTOP, OR GAS COOKTOP

W / TRIPLE TIER

8 = CO VECTIO OVE , WARMI G DRAWER, CERA COOKTOP

W / ELECTRO IC COOKTOP

YEAR OF INTRODUCTION

P - 2004, R = 2005

COLOR CODE

BL = BLACK, WH = WHITE, BT = BISCUIT,

BS = BLACK O STAI LESS, SS = BRUSHED STAI LESS STEEL

ENGINEERING CHANGE (NUMERIC)

SERIAL NUMBER X R 31 73981

MANUFACTURING SITE

X = OXFORD, MS

YEAR OF PRODUCTION

R = 2004

WEEK OF PRODUCTION

31 = 31ST WEEK

PRODUCT SEQUENCE NUMBER

1-3

MODEL & SERIAL NUMBER LABEL

& TECH SHEET LOCATIONS

The Model/Serial umber label and Tech Sheet locations are shown below.

Model/Serial

Number Lo ation

(On Chassis Frame)

Te h Sheet Lo ation

(On Underside Of Drawer)

1-4

SPECIFICATIONS

Model Number KGRI801P BL, BS, WH KGSI901P BL, BS, WH,

Model Description

Division Name Oxford Oxford

Dimensions/Specifications

Weight

Shipping Weight (lbs) 18 180

Ratings

Electric Voltage/Phase/Frequency(Hz) 120 V 120 V

Circuit Amps 1 1

Exte io

Main Oven Door Black Painted Steel Over Glass Black Painted Steel Over Glass

Broiler Stop No No

Control Panel Location Front Front

Control Knob Type, #, Fcn Cooktop: Infinite Switch Round Domed

Desi

n, Bladeless, Skirtless

Cooktop: Infinite Switch Round Domed

Desi

n, Bladeless, Skirtless

Gas Burner Type Sealed Sealed

Gas Right Front Output (BTU)(Nat/LP) 6000 BTU/ 000 BTU 6000 BTU/ 000 BTU

Gas Left Front Output (BTU)(Nat/LP) 14000 BTU/13000 BTU 14000 BTU/13000 BTU

Gas Right Rear Output (BTU)(Nat/LP) 12 00 BTU/10000 BTU 12 00 BTU/10000 BTU

Gas Left Rear Output (BTU)(Nat/LP) 6000 BTU/ 000 BTU 6000 BTU/ 000 BTU

Gas Ignition Cooktop Electronic Electronic

Gas Valves Degrees 210 de

rees 210 de

rees

Oven Controls Jabil GOC KitchenAid Premium Jabil GOC KitchenAid Premium

Oven Display Scrollin

Text Scrollin

Text

Inte io

Main Oven

Cooking System Standard Standard

Cleaning System Self Cleaning - Timed Self Cleaning - Timed

Auto Self Clean Latch Yes - Motorized Yes - Motorized

Oven Volume (cu ft) Overall Ca

acit

: 3.8; AHAM Overall Ca

acit

: 3.8; AHAM

Oven Ignition Type Electronic Electronic

Gas Broiler Type Log Burner with 1200 W Halo Element Log Burner with 1200 W Halo Element

Gas Bake Output (BTU) (Nat/LP) 16 00 BTU/16 00 BTU 16 00 BTU/16 00 BTU

Gas Broil Output (BTU) (Nat/LP) 10000 BTU/9000 BTU 10000 BTU/9000 BTU

Oven Lower Panel/ Door Yes Yes

Accesso ies

Griddle Yes Yes

Griddle Part/Comment 4396096 4396096

LP Conversion Kit Included Included

LP Conversion Kit Part/Comment 97 7426 97 7426

Miscellaneous

Product Literature

Installation Instructions Part/Comment 97 7447 97 7447

Tech Sheet Part/Comment 9757666 9757666

Use & Care Guide Part/Comment 97 74 2, 97 74 7 97 74 2, 97 74 7

Service Manual 4317367 4317367

Agency Approvals CSA CSA

Anti-tip Device With Unit Floor Floor

Warranty

Full 12 months 12 months

Extended

Ceramic Glass Cooking Surface

Electronic Controls 2nd throu

h th

ear,

arts 2nd throu

h th

ear,

arts

Electrical Elements 2nd throu

h th

ear,

arts 2nd throu

h th

ear,

arts

Porcelain Liner/Door 2nd throu

h 10th

ear,

arts 2nd throu

h 10th

ear,

arts

Sealed Gas Burners 2nd throu

h th

ear,

arts 2nd throu

h th

ear,

arts

1-5

Model Number KGRA806P BL, BT, SS, WH KGSA906P BL, BT, SS, WH

Model Description

True Convection with

Easy Convect Conversion Slide-In; True Convection with

Easy Convect Conversion

Division Name Oxford Oxford

Dimensions/Specifications

Weight

Shipping Weight (lbs) 18 180

Ratings

Electric Voltage/Phase/Frequency(Hz) 120 V 120 V

Circuit Amps 1 1

Exte io

Main Oven Door Black Painted Steel Over Glass Black Painted Steel Over Glass

Broiler Stop No No

Control Panel Location Front Front

Control Knob Type, #, Fcn

Cooktop: Infinite Switch Round

Domed Desi

n, Bladeless, Skirtless

Cooktop: Infinite Switch Round

Domed Design, Bladeless, Skirtless

Gas Burner Type Sealed Sealed

Gas Right Front Output (BTU)(Nat/LP) 6000 BTU/ 000 BTU 6000 BTU/ 000 BTU

Gas Left Front Output (BTU)(Nat/LP) Tri

le Tier

(

)

: 1 000 BTU/14000 BTU Triple Tier(TM): 1 000 BTU/14000 BTU

Gas Right Rear Output (BTU)(Nat/LP) 12 00 BTU/10000 BTU 12 00 BTU/10000 BTU

Gas Left Rear Output (BTU)(Nat/LP) 6000 BTU/ 000 BTU 6000 BTU/ 000 BTU

Gas Ignition Cooktop Electronic Electronic

Gas Valves Degrees 210 de

rees 210 degrees

Oven Controls Jabil GOC KitchenAid Premium Jabil GOC KitchenAid Premium

Oven Display Scrollin

Text Scrolling Text

Inte io

Main Oven

Cooking System True Convection True Convection

Cleaning System Self Cleaning - Soil Level & Timed Self Cleaning - Soil Level & Timed

Auto Self Clean Latch Yes - Motorized Yes - Motorized

Oven Volume (cu ft) Overall Ca

acit

: 3.6; AHAM Overall Capacity: 3.6; AHAM

Oven Ignition Type Electronic Electronic

Gas Broiler Type Log Burner with 1200 W Halo Element Log Burner with 1200 W Halo Element

Gas Bake Output (BTU) (Nat/LP) 16 00 BTU/16 00 BTU 16 00 BTU/16 00 BTU

Gas Broil Output (BTU) (Nat/LP) 10000 BTU/9000 BTU 10000 BTU/9000 BTU

Oven Lower Panel/ Door Yes Yes

Accesso ies

Griddle Yes Yes

Griddle Part/Comment 4396096 4396096

LP Conversion Kit 2 Included 2 Included

LP Conversion Kit Part/Comment 97 7426; Tri

le Tier

(

)

: 97 7427 97 7426; Triple Tier(TM): 97 7427

Miscellaneous

Product Literature

Installation Instructions Part/Comment 97 7447 97 7447

Tech Sheet Part/Comment 9757665 9757665

Use & Care Guide Part/Comment 97 74 2, 97 74 7 97 74 2, 97 74 7

Service Manual 4317367 4317367

Agency Approvals CSA CSA

Anti-tip Device With Unit Floor Floor

Warranty

Full 12 months 12 months

Extended

Ceramic Glass Cooking Surface

Electronic Controls 2nd throu

h th

ear,

arts 2nd through th year, parts

Electrical Elements 2nd throu

h th

ear,

arts 2nd through th year, parts

Porcelain Liner/Door 2nd throu

h 10th

ear,

arts 2nd through 10th year, parts

Sealed Gas Burners 2nd throu

h th

ear,

arts 2nd through th year, parts

1-6

Model Number KGRK806P BL, BT, SS, WH

Model Description

True Convection with

Easy Convect Conversion

Division Name Oxford

Dimensions/Specifications

Weight

Shipping Weight (lbs) 18

Ratings

Electric Voltage/Phase/Frequency(Hz) 120V

Circuit Amps 1

Exte io

Main Oven Door Black Painted Steel Over Glass

Broiler Stop No

Control Panel Location Front

Control Knob Type, #, Fcn

Cooktop: Infinite Switch Round

Domed Design, Bladeless, Skirtless

Gas Burner Type Sealed

Gas Right Front Output (BTU)(Nat/LP) 6000 BTU/ 000 BTU

Gas Left Front Output (BTU)(Nat/LP) Triple Tier(TM): 1 000 BTU/14000 BTU

Gas Right Rear Output (BTU)(Nat/LP) 12 00 BTU/10000 BTU

Gas Left Rear Output (BTU)(Nat/LP) 6000 BTU/ 000 BTU

Gas Ignition Cooktop Electronic

Gas Valves Degrees 210 degrees

Oven Controls Jabil GOC KitchenAid Premium

Oven Display Scrolling Text

Inte io

Main Oven

Cooking System True Convection

Cleaning System Self Cleaning - Soil Level & Timed

Auto Self Clean Latch Yes - Motorized

Oven Volume (cu ft) Overall Capacity: 3.6; AHAM

Oven Ignition Type Electronic

Gas Broiler Type Log Burner with 1200 W Halo Element

Gas Bake Output (BTU) (Nat/LP) 16 00 BTU/16 00 BTU

Gas Broil Output (BTU) (Nat/LP) 10000 BTU/9000 BTU

Oven Lower Panel/ Door Yes

Accesso ies

Griddle Yes - Included

Griddle Part/Comment 97 634

LP Conversion Kit 2 Included

LP Conversion Kit Part/Comment 97 7426; Triple Tier(TM): 97 7427

Miscellaneous

Product Literature

Installation Instructions Part/Comment 97 7447

Tech Sheet Part/Comment 9757665

Use & Care Guide Part/Comment 97 74 2, 97 74 7

Service Manual 4317367

Agency Approvals CSA

Anti-tip Device With Unit Floor

Warranty

Full 12 months

Extended

Ceramic Glass Cooking Surface

Electronic Controls 2nd through th year, parts

Electrical Elements 2nd through th year, parts

Porcelain Liner/Door 2nd through 10th year, parts

Sealed Gas Burners 2nd through th year, parts

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