KITO CF Series Betriebsanleitung

BULLETIN No. CF-9409-MCE-09

OWNER’S (OPERATOR’S) MANUAL

AND SAFETY INSTRUCTIONS

FOR KITO MANUAL CHAIN HOIST

CFSERIES

ALWAYS SAVE THIS BOOK FOR FUTURE REFERENCE.

Original Instruction

CONTENTS

1. DEFINITIONS .................................................................................................................................................. 1

2. INTENDED PURPOSE .................................................................................................................................... 1

3. MOUNTING ..................................................................................................................................................... 1

4. BEFORE USE................................................................................................................................................... 1

4.1 Safety summary ...................................................................................................................................... 1

4.2 Safety instructions................................................................................................................................... 2

5. MAIN SPECIFICATIONS................................................................................................................................ 4

6. OPERATION .................................................................................................................................................... 5

6.1 Intended purpose of hoist operation........................................................................................................ 5

6.2 Safety working environment................................................................................................................... 5

6.3 Operation ................................................................................................................................................ 5

6.4 Hoist storage........................................................................................................................................... 5

7. INSPECTION.................................................................................................................................................... 6

7.1 Outline .................................................................................................................................................... 6

7.2 Daily inspection...................................................................................................................................... 6

7.3 Periodic inspection.................................................................................................................................. 7

8. MAINTENANCE............................................................................................................................................ 12

8.1 Lubrication............................................................................................................................................ 12

8.2 Overhaul, assembly and adjustment...................................................................................................... 13

9. TROUBLESHOOTING .................................................................................................................................. 19

10. WARRANTY.................................................................................................................................................. 20

11. PARTS LIST................................................................................................................................................... 21

—1—

1. DEFINITIONS

:indicates a potentially hazardous situation which, if not avoided, could result

in death or serious injury.

: indicates a potentially hazardous situation which, if not avoided, may result in

minor or moderate injury. It may also be used to alert against unsafe

practices.

WLL: indicate maximum mass (working load limit) which a hoist is designed to support in

general service.

2. INTENDED PURPOSE

This hoist has been designed for vertically lifting and lowering loads, by hand, under normal atmospheric

conditions of the work place.

3. MOUNTING

NEVER Avoid the following when mounting the chain hoist.

Failure to comply with these instructions may result in death or severe injury.

- Ensure that only trained or competent persons install the chain hoist.

- Do not install the chain hoist within the range of movement of other devices (equipment), such as a

trolley.

ALWAYS Comply with the following instructions when installing the chain hoist.

Failure to comply with these instructions may result in death or severe injury.

- Check that the structure for mounting the chain hoist has sufficient strength.

- Fix the Top Hook to the structure securely.

- Before using the chain hoist with a trolley, read the Instruction Manual of the trolley carefully and

install it by adjusting the rail width.

- Install a stopper at both ends of the traversing rail for the trolley.

4. BEFORE USE

4.1 Safety summary

Danger exists when heavy loads are transported, particularly when the equipment

is not being used properly or is poorly maintained. Because accidents and serious

injury could result, special safety precautions apply to the operation, maintenance

and inspection of the KITO manual chain hoist CF series.

NEVER use a hoist for lifting, supporting or transporting people.

NEVER lift or transport loads over or near people.

NEVER lift more than WLL which is shown on the name plate.

WARNING

OVER LORD

WARNING

CAUTION

—2—

ALWAYS let people around you know when a lift is about to begin.

ALWAYS read the operation and safety instructions.

Remember proper rigging and lifting techniques are the responsibility of the operator.

Check all applicable safety codes, regulations and other applicable laws for further

information about the safe use of your hoist.

More detailed safety information is contained in the following pages. For

additional information, please contact KITO Corporation or your authorized KITO

dealer.

4.2 Safety instructions

4.2.1 Before use

ALWAYS allow the instructed (trained in safety and operation) people to operate the hoist.

ALWAYS check the hoist before daily use according to the “Daily inspection” (Refer to

7.2).

ALWAYS make sure that the chain length is long enough for the intended job.

ALWAYS check that the hook latches work properly and replace missing or broken hook

latches (Refer to 7.3).

ALWAYS check the brake (Refer to 7.3).

ALWAYS oil the load chain regularly (Refer to 8.1.2).

ALWAYS use two hoists which each has WLL equal to or more than the load to be lifted

whenever you must use two hoists to lift a load. This will provide adequate

protection in the event that a sudden load shift or failure of one hoist occurs.

NEVER use a hoist without a hoist name plate.

NEVER use modified or deformed hooks.

NEVER use non-authentic chains on the hoist.

4.2.2 While operation

ALWAYS make sure that the load is properly seated in the hook.

ALWAYS tighten the slack out of the chain and sling when starting a lift to prevent a

sudden loading.

NEVER operate a hoist unless the load is centered under the hoist.

NEVER use the hoist chain as a sling.

WARNING

ALWAYS

read safety

instructions

—3—

NEVER use a twisted, kinked, damaged or stretched load chain.

NEVER swing a suspended load.

NEVER support a load on the tip of the hook.

NEVER contact the load chain over an edge.

NEVER weld or cut a load suspended by a hoist.

NEVER use the hoist chain as a welding electrode.

NEVER operate a hoist so far that the bottom hook touches the hoist body.

NEVER operate a hoist so far that the load chain pulls the anchorage.

NEVER operate a hoist if excessive noise occurs.

NEVER use the capsized load chain.

4.2.3 After operation

ALWAYS set the load down safely after carrying.

NEVER suspend a load for an extended period of time.

NEVER leave a suspended load unattended.

NEVER throw a hoist.

4.2.4 Maintenance

ALWAYS let the qualified service personnel inspect the hoist periodically (Refer to 7.3).

NEVER splice, add and weld a load chain for extension.

4.2.5 Others

ALWAYS consult the manufacturer or your dealer if you plan to use a hoist in an

excessively corrosive environment (salt water, sea air and/or acid, explosive

environment or other corrosive compounds, etc.).

NEVER use a hoist which has been taken out of service until the hoist has been

properly repaired or replaced.

NEVER remove or obscure the warning tags and labels.

Warning tags are installed on a hand chain.

—4—

5. MAIN SPECIFICATIONS

Code

WLL

(t)

Std. lift

(m)

Min.

distance

between

hooks: C

(mm)

Chain pull

to lift full

load (N)

Chain

o’hauled to

lift load

*one meter

(m)

Test

load

(t)

Net

weight

(kg)

Load chain

dia. (mm)

x pitch

(mm)

Load

chain

fall (lines)

Weight for

additional

one meter of

lift

(kg)

(mm)

(m)

(mm)

CF005

0.5

2.5

325

300

0.75

5.0 x 15.1

1.5

150

2.5

CF010

2.5

370

360

1.5

6.3 x 19.1

1.8

174

2.5

CF015

1.5

2.5

440

420

2.36

7.1 x 21.2

2.1

203

2.5

CF020

3.0

510

400

6.3 x 19.1

2.7

204

3.0

CF030

3.0

590

460

4.75

7.1 x 21.2

3.2

240

3.0

42.5

Remark: Any lift of chain is available on request.

* Length of the hand chain necessary to lift a load 1m.

Allowable ambient conditions

Operation temperature : -40C to +60C

Operation humidity : 100%

Non-asbestos material;

Friction plates are made of asbestos free material.

0.5 to 1.5t

2t and 3t

—5—

6. OPERATION

6.1 Intended purpose of hoist operation

This hoist has been designed for vertically lifting and lowering loads, by hand, under normal atmospheric

conditions of the work place.

However, since dealing with heavy loads may involve unexpected danger, all the “Safety instructions”(Refer to

3.2) must be followed.

6.2 Safety working environment

The operator must be aware of the following points while using the hoist.

(1) The operator must have a clear and unobstructed view of the entire travel area before operating the hoist.

When not possible, a second or more persons must serve as scouts in the nearby area.

(2) The operator must check the entire travel area is safe and secure before operating the hoist.

6.3 Operation

ALWAYS take care hand or clothes not to be caught in a chain, idle

sheave or other moving parts.

(1) Face the hand chain wheel side of the hoist.

(2) To raise the load, pull hand chain clockwise.

(3) To lower the load, pull hand chain counterclockwise.

(4) There are risks of overheating of the breaking system during

prolonged lowering of loads. If you are considering of the use under

such condition, consult KITO.

Remark: The clicking sound of the pawl when a load is being raised

indicates normal operation.

6.4 Hoist storage

Observe the following points when storing the hoist.

ALWAYS store the hoist in no load condition.

ALWAYS wipe off all dirt and water.

ALWAYS oil the chain, top pin, chain pin and hook latches.

ALWAYS hang in a dry place.

ALWAYS check the hoist for abnormalities when using the hoist after a period of non-use according to the

periodic inspection procedures (Refer to 6.3).

WARNING

CAUTION

Fig. 5-1 Hand wheel rotation

Hand wheel

Counter-

clockwise

Clockwise

CAUTION

—6—

7. INSPECTION

7.1 Outline

There are two types of inspection, the daily inspection performed by the operator before using the hoist, and

the more thorough periodic inspection performed by qualified service personnel who have the authority to

remove the hoist from service.

7.2 Daily inspection

Before each work shift, check the following points;

Item

Inspection method

Discard limit/criteria

Remedy

1. Name plate

Check visually.

The name plate is attached and clearly

legible.

Replace the name plate.

2. Function

1) Lifting

Pull the right hand chain,

seen facing the wheel, to

lift the load.

The pawl makes a clicking sound while

the chain is being taking up.

Overhaul and service.

2) Lowering

Pull the left hand chain,

seen facing the wheel, to

lower the load.

The chain lowers, but the pawl does not

make a clicking sound.

Overhaul and service.

3. Hook latches

Check visually.

Top and bottom hook latches are in place

and in proper condition.

Replace the part.

4. Hook

Check visually.

Top and bottom hooks are not too wide.

Replace the hook.

Turn the swivels by hand.

Shall turn smoothly.

Replace the hook.

5. Load chain

Check visually.

No obvious rust or corrosion.

Remove rust.

Check visually.

Lubrication must be on surface.

Oil the load chain.

Check visually

No twists or harmful flaws

Replace the load chain.

6. Miscellaneous

Check visually.

No missing nuts and/or split pins.

Replace the parts.

—7—

7.3 Periodic inspection

Periodic inspection should be made at the interval shown below and should follow the given procedures.

NORMAL (Normal use): Semiannual inspection

HEAVY (Frequent use): Quarterly inspection

SEVERE (Excessively frequent use): Monthly inspection

Figures in parentheses are Fig. No. in “PARTS LIST”. (Refer to page 22 to 23.)

Item

Inspection method

Discard limit/criteria

Remedy

Name plate

Check visually.

WLL indication is clear.

Attach the name plate.

Hook [1, 4, 44, 56,

66, 75]

(Top and bottom)

1. Deformation/

twist of hook

opening

Measure dimension

“c”(shown in the next) at

time of purchase with

slide calipers.

No deformation comparing with original

shape (at time of purchase)

Replace the hook.

Check visually.

Twist shall not be large enough to detect

visually.

Replace the hook.

2. Wear

Measure “a”and “b” with

slide calipers.

NEVER use the hook if dimension “a” or

“b”becomes less than 90% of normal.

Replace the hook.

3. Hook flaw

Check visually.

No great damage permitted.

Replace the hook.

4. Hook movement

Turn hook.

Shall turn smoothly.

Replace the hook.

WLL

(t)

a (mm)

b (mm)

Normal

Discard

Normal

Discard

0.5

17.0

15.3

12.1

10.9

21.8

19.6

16.0

14.4

1.5

26.5

23.9

19.5

17.6

30.0

27.0

21.8

19.6

37.5

33.8

27.2

24.5

—8—

Item

Inspection method

Discard limit/criteria

Remedy

5. Top/bottom fixture

damage

[fittings of 1, 4, 44,

56, 66, 75]

Check visually.

No slack or missing rivets, nuts or bolts

Replace the hook.

6. Idle sheave rotation

[55, 61 70]

Hold the load chain with

both hands and turn the

idle sheave by moving

the chain up and down.

Smooth rotation

Overhaul.

7. Hook latch

[2, 6, 45, 57, 67, 76]

Check visually.

Proper positioning and smooth working

Replace the hook latch or

hook.

Load chain [42]

1. Wear

Measure with slide

calipers.

Measure the sum of pitches of five chain

links and check that the maximum length

does not exceed the value shown in table

below.

Replace the chain.

2. Rust, flaw,

deformation

Check visually.

No obvious rust (Apply oil as necessary.)

Remove rust.

No twist or harmful flaw.

Replace the load chain.

Hook yoke

(Top set [1, 44, 66])

(Bottom set [4, 56, 75])

Joint of top/bottom

fittings with top pin

[3] and chain pin [7,

46]

Measure hole diameter of

joint area in two

directions at right angle.

Deformation not permitted (if each

measured value differs more than

0.5mm).

Replace the part.

Function

1. Lifting and

lowering

Lift and lower a light

load.

No abnormal difficulty in lifting or

lowering

Overhaul and service.

One

pitch

Sum of pitches of five

links

WLL

(t)

Sum of pitches of five

links (mm)

Discard limit

(mm)

0.5

75.5

77.7

1, 2

95.5

98.3

1.5, 3

106.0

109.1

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