Kohler Sterling 4700 Series Montageanleitung

Installation and Care Guide

Bypass Shower Doors

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4700 Series

1053310-2-D

Thank You For Choosing Sterling

Thank you for choosing Sterling. Sterling craftsmanship offers you a rare combination of proven performance

and graceful sophistication that will satisfy you for years to come. The dependability and beauty of your

Sterling product will surpass your highest expectations. We’re very proud of our products here at Sterling

and we know you will be too.

Please take a few minutes to study this guide. Pay special attention to the care and cleaning instructions.

All information in this manual is based upon the latest product information available at the time of

publication. At Sterling, we constantly strive to improve the quality of our products. We reserve the right to

make changes in product characteristics, packaging or availability at any time without notice.

Tools and Materials

Before You Begin

CAUTION: Risk of eye injury. Always wear safety glasses when cutting or drilling.

CAUTION: Risk of injury or product damage. Tempered glass cannot be cut.

IMPORTANT! Pay special attention to the section titled ″Very Important Instructions.″Failure to follow

the directions could result in product damage.

NOTE: When using a retractable case tape measure, make sure that you add the length of the case to the

measurement, or measure in a manner that excludes the case.

Lay out and identify the parts. Inspect them for damage.

Return the glass panels to their packaging and place them in a safe area until they are needed.

The bath/shower should be installed at this time, including ﬁnished wall materials.

Sterling reserves the right to make revisions in the design of products without notice, as speciﬁed in

the Price Book.

Safety Glasses

Level

Caulk Gun

File

Knife Miter Box

Silicone

Sealant

Masking

Tape Tape

Measure Pencil or Felt

Tip Marker

Plus:

• Drop Cloth

• Tile or Masonry Bit

(if installing onto tile walls)

Center

Punch

Assorted

Screwdrivers Miter Saw or Hack Saw with

32 Teeth Per Inch Blade

Drill and

5/16" bit

Claw

Hammer

1053310-2-D 2 Sterling

Parts Identiﬁcation

Roller

Blind Nut

Bolt

Bushing Hanger Bracket

Anchor

Wall Jamb

Handle

Guide

Inside Panel

Front Panel

Tape

Bumper

Bumper Insert

Guide

Setscrew

Bumper

Panel Bracket

Top Track

Bottom Track

Bumper

Insert

Clamp

Gasket #8-32 x 5/16"

Flathead Screw

Wall Jamb Mounting

Screw #8-18 x 1-1/2"

Panhead

#8-18 x 3/8"

Panhead Screw

Roller Screw

#8-32 x 3/8"

Wall Jamb Mounting

Screw #8-18 x 1-1/2"

Panhead

Top (Longer)

Towel Bar

Bottom

Towel Bar

Right Hand Towel

Bar Bracket

Left Hand Towel

Bar Bracket

Guide Screw

#8-18 x 3/8"

Panhead

Sterling 3 1053310-2-D

Very Important Instructions

IMPORTANT!

Most Common Installation Mistake

Do not cut the top and bottom track the same

length for this installation.

Please read these installation instructions

carefully before cutting the top and bottom

track.

If uncertain about cutting tracks, please contact

a customer service representative.

1-888-783-7546

1053310-2-D 4 Sterling

1. Measure and Cut the Bottom Track

CAUTION: Risk of personal injury. Always wear safety glasses when cutting materials.

Measure from wall to wall at the ﬂattest part of the shower ledge (dimension ″D″).

Mark dimension ″D″on the bottom track.

IMPORTANT! For best results, use a 32 teeth per inch hacksaw blade and a miter box to cut the bottom

track.

Subtract 7/8″(2.2 cm) from dimension ″D″and cut the bottom track to this dimension.

File the rough edges smooth where the bottom track was cut, taking care not to mar the ﬁnished

surface.

NOTE: If there are curves where the sidewalls meet the threshold, use a ﬁle to contour the bottom track

edges to match the curves.

Measure carefully. If your walls

are curved or angled, measure above the curve or

angle. Failure to do so can result in an improperly cut

bottom track and can void the warranty.

Warning:

Measure

here.

Measure

here. Measure distance

"D" above curves

in the corners.

Angled

Base

Curved

Base

Sterling 5 1053310-2-D

2. Position the Bottom Track

Drill the Guide Holes

Divide the ﬁnal length of the bottom track by 4.

From one end of the bottom track, measure the determined distance and mark the bottom track on

the V-Groove.

Repeat with the other end of the bottom track.

Determine the centerline of the bottom track and mark the V-Groove.

Place a guide on the bottom track and align the hole in the guide with the mark on the V-Groove.

IMPORTANT! Do not install the guides at this time.

Using the hole in the guide as a template, drill a 1/8″diameter hole through the bottom track.

Repeat at opposite side of the bottom track and center guide locations.

Position the Bottom Track

Place the bottom track on the ﬂattest part of the bath/shower ledge with the leg toward the outside

of the shower.

Position the bottom track so there is an equal gap at both ends of the bottom track.

Temporarily secure the bottom track to the ledge with masking tape.

Mark the ledge along the front edge of the bottom track with a soft pencil.

Front Side

Guide

V-Groove

Inside of Shower

Centerline

(Bottom Track)

This side toward inside

of shower.

Bottom Track

1/4 of bottom

track length

V-Groove

1/4 of bottom

track length

1053310-2-D 6 Sterling

3. Mark the Wall Jamb Locations

Position a wall jamb against the wall directly over the bottom track. The wall jamb should sit ﬂat

against the wall.

Slide the wall jamb down over the bottom track until the wall jamb and bottom track are fully

engaged.

IMPORTANT! The wall jamb must sit ﬂat on the bottom ledge. If your ledge has a curve in the corners at

the side wall, it may be necessary to shape the bottom end of the wall jamb with a ﬁle.

Level the wall jamb vertically.

Using the pre-drilled screw holes as a guide, mark the hole locations on the wall.

Repeat this procedure with the second wall jamb.

Remove the bottom track and wall jambs.

NOTE: When installing on ceramic tile, use a center punch to nick the surface of the glaze. Tap the center

punch lightly with a hammer to avoid cracking the tile.

Lightly center punch the hole locations.

Drill a 5/16″hole at each mark. Use a tile or masonry bit for ceramic tile.

Press and hold the legs of each anchor (provided) together and insert the anchor legs into the

pre-drilled mounting holes.

Repeat for all the anchors.

Thoroughly clean the shower ﬂoor, ledge, and wall.

Wall Jamb

Mark the Hole Locations

Position the Wall Jamb

Pencil

Wall Jamb

Anchor

Inside of Shower

Bottom Track (Inside)

Round off bottom

ends of wall jamb

if necessary.

Press and hold

legs together.

Sterling 7 1053310-2-D

4. Caulk and Install the Bottom Track

Apply a bead of caulk or sealant in the front groove on the underside of the bottom track.

Apply a second, smaller bead of caulk or sealant to the other edge on the underside of the bottom

track.

Install the bottom track on the ledge at the marked location.

5. Install the Wall Jambs

Position a wall jamb over the bottom track and align the holes in the jamb with the holes in the

wall.

Insert a #8-18 x 1-1/2″screw through a bumper and wall jamb and thread it into the wall.

Repeat with the other screws.

Insert the bumper inserts into the bumpers.

Repeat the procedure with the second wall jamb.

Bottom Track

Caulk here.

Wall Jamb

Bumper Insert

Install The Wall Jambs

Bumper

#8-18 x 1-1/2"

Panhead Screw

#8-18 x 1-1/2"

Panhead Screw

Inside of

Shower

1053310-2-D 8 Sterling

6. Install the Top Track

NOTE: The top track is designed so either side may be positioned facing outward according to your

preference.

Measure the distance from wall to wall at the top of the wall jambs.

Mark the top track at the determined dimension.

NOTE: For best results, use a 32 teeth per inch hacksaw blade and miter box.

Cut the top track on the inside edge of the mark [approximately 1/32″(1 mm) from the mark] to

allow space for the top track to slide into place easily.

Carefully ﬁle the cut edges until smooth, taking care to avoid damaging ﬁnished surfaces.

Place the top track over the wall jambs.

From the inside of the shower, measure 1/2″(1.3 cm) up from the bottom edge of the top track,

and measure 3/4″(1.9 cm) in from the outside edge. Mark with a pencil.

At the marked location, drill a 5/32″(4 mm) hole through both the wall jamb and top track.

From inside the shower, repeat the steps on the other end of the top track.

Secure the top track with two #8-18 x 3/8″panhead screws.

Measure here.

3/4" (1.9 cm)

Groove

Approximately

1/2" (1.3 cm)

Inside of Shower

#8-18 x 3/8"

Panhead Screw

Sterling 9 1053310-2-D

7. Install the Rollers

Install the Hanger Bracket

Insert a bushing into one of the holes at the top of the glass panels.

Install a hanger bracket over the glass panel, aligning the hole in the bracket with the bushing.

Insert a bolt through the hanger bracket hole and bushing. Secure with a blind nut.

Repeat the above steps to install the remaining three hanger brackets.

NOTE: The steel side of the roller must be installed against the hanger bracket.

Install the Outside Panel Rollers

IMPORTANT! If the glass panels have a textured side, install both rollers on the textured side of the

panel. If the glass panels are smooth on both sides, make sure that both rollers are installed on the same

side of the panel.

Assemble the rollers and #8-32 x 3/8″screws through the center hole of each hanger bracket.

Install the Inside Panel Rollers

IMPORTANT! If the glass panels have a textured side, install both rollers on the smooth side of the panel.

If the glass panels are smooth on both sides, make sure that both rollers are installed on the same side of

the panel.

Assemble the rollers and #8-32 x 3/8″screws through the center hole of each hanger bracket.

Roller

Steel

Side

#8-32 x 3/8"

Screw

Hanger

Bracket

Outside Panel

Roller

Bushing

Blind

Nut

Hanger Bracket

Bolt

Roller

Steel

Side

Hanger

Bracket

Inside Panel

Roller

Bushing

Hanger Bracket

Bolt Blind Nut

#8-32 x 3/8"

Screw

1053310-2-D 10 Sterling

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