Kohler HYDRO-TOWER 200 Series Bedienungsanleitung

-1-

HYDRO-TOWER 200

INSTALLATION INSTRUCTIONS

PNEUMATIC IN-WALL TANK

WITH FRAME (SHORT HEIGHT)

20007A-PNE-NA

20341T-PNE-CP

Read the installation guide carefully and install the product accordingly.

The product information contained in this publication is correct at the time of printing. Kohler Co. reserves the right to

implement changes to this guide, product characteristics, packaging and availability at any time without further notice.

Do not use corrosive cleaners or solvents in or on the tank. This may damage the tank. Mild detergent can be used.

Do not use any spare parts which are not supplied by Kohler. Kohler will not be responsible for any damage due to the

installation of non approved spare parts.

Observe all local plumbing and building codes. Installation shall be in accordance with AS/NZS 3500 and AS/NZS 6400.

HYDRO-TOWER 200 PNE IWT With Frame 3/4.5 ................................................................................................. 20007A-PNE-NA

PEBBLE Pneumatic In-Wall Tank Faceplate (For Separate Purchase) ...................................................................20341T-PNE-CP

1310920-A02-A

THANK-YOU FOR CHOOSING KOHLER COMPANY

We appreciate your commitment to Kohler quality. Please take a few minutes to review this manual before you start installation.

If you encounter any installation or performance problems, please don’t hesitate to contact us. Our phone numbers are listed on

the final page. Thanks again for choosing Kohler Company.

WARNING

BEFORE YOU BEGIN

This product is designed for a water supply pressure range of 20 psi (137kPa) minimum to 72.5psi (500 kPa) maximum.

Any installations where the supply pressure is outside of these limits will not be covered by warranty.

ORDERING INFORMATION

Liters per flush

Operating temperature

range

Environmental temperature:

Water temperature:

20007A-PNE-NA Full flush volume: 4.5L

Half flush volume: 3L

SPECIFICATIONS

RECOMMENDED TOOLS AND MATERIALS

10’’Adjustable

Wrench

Supply

Shut-off

Valve

Tape

Measure

Level Sponge Pipe wrench

Tubing Cutter Safety Glasses Drill and

assorted bits

Plus:

Connector

Metal File

1/2’’ Nut Driver/Socket

Saw

Screwdriver

M8 Coach/TEK Screws x 4

Apprpriate fasteners for masonary

or timber construction.

-2-

1310920-A02-A

UNIT:mm

20007A-PNE-NA installed with 20341T-PNE-CP Note: Set the final cistern height to achieve the required pan

height.

478

100

180

230

Ø90

438 150~185

Finished

floor

017

091~09

502

85~93

ROUGH-IN

013

Air hose

008detsegguSthgieH

The In-wall tank with frame (20007A-PNE-NA) should be used with wall hung toilets.

Note: Minimum cavity (stud pocket) dimensions for installation of the in-wall tank, 555mm wide, 170mm deep.

1. Remove the front cover or top cover from the tank as shown.

2. Remove the support block from inside of the tank.

3. Remove the plug.

In-Wall Tank With Frame

A1) INSTALLATION FOR IN-WALL TANK WITH FRAME

170mm MIN

555mm

Plug

Front

cover

Supporting

block

Top cover

Front

cover

Nog

20mm MIN

-3-

To install on concrete:

1. Drill 4 holes with the diameter of Ø10

and 80mm depth.

2. Insert the flush head sleeve masonry

anchor and tighten the anchor bolts with

the nut by spanner.

3.Tighten the adjustable bracket by allen key.

Note: Ensure the tank is level.

4. Loosen the nut securing the adjustable bracket

and extend to the required height.Tighten the nut.

5. Fit the toilet fixing bolts in the required position

to suite the pan fixing holes (180mm or 230mm)

refer to toilet installation instruction. If no fixing

kit is supplied with the pan, use the fixing kit

supplied with the tank. Use lubricant as required

and ensureenough of the screw is exposed to

mount and secure the toilet.

6. Insert the frame screw and screw cap in the

holes of fixing frame, lock the frame screw with nut

on the base bracket.

7. Place the frame into the cavity.

1310920-A02-A

Allen bolt

Allen key

Adjustable bracket

Pan fixing

bolts

Nut

Tank frame

(4)

(5)

(6)

Base bracket

Frame screw

Screw cap

Gasket

Anchor bolt

To install on timber:

1. Place the frame into the cavity (stud pocket),

ensuring the front face of the frame is flush

with the front of stud.

2. Fix the adjustable brackets to the base plate

with coach/tek screws M8 (not supplied).

3. Place the nog (not supplied) on frame, ensuring

the bottom face of the nog is below the fixing hole

to provide enough area for a secure fixing.

4. Ensure the nog is level.

5. Mark the position of nog on both vertical studs.

6. Remove the nog.

7. Fix the nog to the studs.

8. Attach the frame to the nog. Use minimum M8

coach/tek screws (not supplied).

9. Tighten the screws.

10. Tighten the adjustable bracket by allen key.

Note: Ensure the tank is level.

P-trap installation

1. Loosen screw on waste pipe support bracket if required.

2. Insert the waste pipe connector.

3. Adjust waste connector position and tighten the waste pipe support bracket to secure the waste pipe connector.

Note: Ensure the flush pipe and waste pipe are the correct height from the finished floor level, refer to the toilet manufacturers

instructions and adjust if neccessary.

Coach Screw Base plate

Nog

Stud

Fixing Hole

M8 coach/tek

screw

A2) DISCHARGE OUTLET INSTALLATION METHODS

-4-

4. Fit the waste pipe and the flush pipe covers.

S-trap installation

Connecting water inlet hose

1. Loosen the screw on waste pipe support

bracket if required.

2. Insert S-trap waste pipe into the waste pipe

support bracket.

3. Adjust the pipe position and tighten the

waste pipe support bracket screw to secure

the discharge elbow.

4. Insert the S-trap waste pipe lower end into

discharge port.

1310920-A02-A

Waste pipe

support bracket

Waste connector

Waste pipe cover

Flush pipe

cover

Tank frame

Bottom of the

S-trap waste pipe

Discharge port

Waste pipe

support bracket

S-trap

waste pipe

5. Fit the waste pipe and the flush pipe covers.

● Ensure the water tank internal shut off valve is OFF.

Note: Turn anti-clockwise to close and clockwise to open.

● Connect the water inlet hose (not supplied) to the tank

water inlet.

Flush pipe

S-trap waste pipe

Waste pipe cover

Tan kFrame

Flush pipe cover

Water inlet

hose

Tank water inlet

-5-

1310920-A02-A

A3) FACE PLATE/ACVESS PANEL INSTALLATION METHODS

There are four ways to install access panel:

Method one: Press from top

Method two: Remote locking plate installation

Method three: Remote installation of flush button shield

Method four:Press from front: fix four pinch plates with screws

Important: For methods two and three,remote access panel installation a removable panel must be installed either to the top or

front of the cistern access to the cistern parts/valves for maintenance purposes. Fix the cover onto the tank and pull the air hose

to the faceplate.

A3-1 :Press from top

Prepare and finish the wall

IMPORTANT:

a. When preparing the wall, the wallboard/tiling cut-out must fit very neatly

around the square cover of flush panel. No large gaps are permitted

(tolerance of approx 1mm).

b. There may be significant amounts of dust when preparing the wall - ensure

to fit dust cover over cistern opening and protect the electrical fittings and pipework.

c. We recommend before cutting the gib board the toilet is fitted to the frame to

verify the pan height is correct to the finished floor level. Cut the gib board to suit

the position of the flush plate, waste pipe, flush pipe and toilet fixing holes.

Fit the gib board to the stud.

3. Remove the waste pipe and flush pipe cover.

4. Using a sharp knife trim the flush plate sheild back level with the finished wall.

If the finished wall is to be tiled please ensure the thicknass of the tile is included.

The trimmed flush plate shield must sit flush with the finished wall.

5. Fix the locking plate to the flush plate shield using the plastic locking bolts.

When locating the four locking bolts on supporting board, turn the locking

bolts clockwise to the OPEN mark.

1. Remove the top cover, then install the rectangular shield on

the top of the tank, and tighten the screw to fix the shield.

2. Cut the cable tie of the air hose and pull it out from

the sheild.

Method one Method two Method three Method four

27~32

Air hose

Pinch

plate

Suggested faceplate

installation area

R1000mm

Air hose

Suggested faceplate

installation area

R1000mm Air hose

Pinch plate

Finished

wall

At least

80mm gap

required

Top cover

Screw

Shield

Cable tie

Front cover

Shield

waste pipe

cover

Flush pipe cover

Access panel

Locking

plate

Locking

bolt

6. To lock the bolts in position turn the bolt counter-clockwise until the tab on the

bolt head is vertical to LOCK mark.

Note: Do not use excessive force - hand tighten only.

7. Trim the length of the locking bolts if required.

8. Fit the red full flush air hose and the blue reduced flush air hose to the faceplate.

9. Push the faceplate into the locking plate until it locks into place.

Note: Cut the excessive parts of the air hose if necessary and

fix it onto the tank fastener.

10. The cistern should now be ready to use.

-6-

1310920-A02-A

Fastener

Faceplate

Locking plate

Connect to blue

air hose (half flush)

Connect to red

air hose (full flush)

Full flush

Half

Flush

A3-2 :Remote locking plate installation

1. 7~20mm thickness is recommended for

the finished wall and at least 80mm gap

for faceplate.

2. Use four screws to fix locking plate by

four pinch plates to the wall.

3. Follow the steps 8-10 of A3-1 to complete the

faceplate installation.

A3-3 :Remote installation of flush button shield

1. Add a nog to studs where you want to install the faceplate to mo

A3-4 :Press from front: fix four plates with screws

1. Cut the cable tie of the air hose and pull it out from the tank

2. Ensure the tank is accessable through front or top for future maintenance.

3. Fix the four plates with screws and then fix the locking plate.

4. No direct contact between the faceplate and the tank as the 80mmgap is

required to support the faceplate thickness.

5. 7~20mm thickness recommended for the finished wall.

6. Follow the steps 8-10 of A3-1 to complete the faceplate installation.

unt the shield on.

2. Drill 4 holes with diameter of 10mm and depth

of 16mm are needed to locate the locking plate

bolts.

Drill 10mm hole for air hose on the side of sheild.

3. Mount the shield on nog using self-tapping screws.

4. Do not cut the shield as the full lenght of shield is

needed to accomodate the minimum space that is

required for faceplate.

5. Follow the steps 5-10 of A3-1 to complete the

faceplate installation.

At least 80mm

gap required

Air hose

Pinch plate

Finished

wall

Locking

plate

7~20mm

recommended

Air hose

Finished

wall

Fix sheild in wall

Screw

Pinch plates

Faceplate

Locking plate

Locking plate bolt

ø10 mm hole through hose

ø10 mm hole, depth

16mm locking bolt through

Space required

177

Position of locking

bolt through holes on nog

Nog

At least 80mm

gap reserved

Air hose

Pinch plate

Finished wall

Locking plate

7~20mm recommended

-7 -

48mm-58mm

Long screw

Lubricant

Level

Reserved space

6. Cut both the waste pipe and flush pipe at the connection distance marks.

7. Remove all burrs from the cut edges and reinstall on the toilet.

8. Fit the flush pipe connector and seal to the flush

pipe inlet on the toilet.

9. Fit the waste pipe connector and seal to the

waste pipe outlet on the toilet

10. Place the toilet onto the fixing bolts. (Ensure the toilet is supported at all times.)

11. Fit the rubber gasket, nut and decorative cap onto the fixing screws to secure

the toilet in place.

12. Ensure the toilet is level.

1310920-A02-A

1. Fit the flush pipe connector to the flush pipe inlet

on the toilet.

2. Fit the waste pipe connector to the waste pipe

outlet on the toilet.

3. Mark on the pipe connectors the position of

the rear of the toilet.

4. Remove the pipe connectors.

5. Mark on the pipe connectors a second line,

which represents the connection distance required

to connect the toilet to the flush and waste

pipes within the wall. This connection distance is

the distance between the rear of the tank and the

hole in the gib board.

Inlet pipe

Waste pipe

connector

A4) INSTALLATION OF TOILET

Mark showing position

of toilet rear

Connection distance

Waste pipe

connector

Inlet pipe

Inlet pipe Seal

Inlet pipe

Waste pipe

connector

Waste pipe

connector seal

Decorative cap

Gasket

Rubber cover

Nut

Screw cover

Toilet fixing bolt

1. First unlock the faceplate from the mounting frame.

2. Remove the full flush airhose and reduced flush airhose. Then remove the faceplate.

Faceplate

Connection

to air hose

B) REMOVAL AND MAINTEANCE OF CISTERN COMPONENTS

- 8 -

3. Carefully loosen the four locking screws by rotating them clockwise until

the screw slots align with open tabs.

Warning: No tools or excessive force should be used to rotate the locking

screws to the ‘’OPEN’’ position.

1310920-A02-A

4. Disassemble faceplate supporting frame as shown. Locking plate

Locking bolt

6. Unscrew the hose from the inlet valve. Press the release

clip and lift to remove the inlet valve.

5. Rotate the shut off valve actuator handle clockwise to

open and anti-clockwise to close.

Valve

Open

Quick release

connector

Nut

7. Push the clip of the toilet detergent box and lift to remove

from cistern.

8. Disconnect the oultet valve actuator arms for the full and

reduced flush by pushing towards the centre of the cistern

while applying pressure to both top and bottom of the pivot.

Remove the pneumatic actuator assembly by lifting the rear

of the frame to release the snap clips. Hold the pneumatic

hose ends and pull up to remove.

Clip

Lever snap

Snap (locked)

-9 -

9. To remove the flush valve Security tab at the

rear of the cistern, pull forward on the tab and lift out.

10.With the flush valve fastener removed, the flush valve can

be lifted out.

11. Remove discharge valve for cleaning or adjusting.

Cleaning the mesh filter

●To clean the mesh filter, release by rotating counter clockwise then pull free.

Rinse clean and fit before replacing the flush vavle.

Adjusting Inlet Valve

Adjusting Outlet Valve

● If the flush volume is incorrect, the flush volume and overflow

level of the tank can be altered by adjusting the valve:

For full flush, adjust the bottom slide adjustment switch. Adjust

up to increase volume.

For reduced flush adjustment, adjust the float level. Adjust up

to increase volume. The reduced flush water lower level will

be at the bottom of the float.

● Raise or lower the water level in the tank by adjusting the float

level with the adjusting screw. Turn clockwise to increase the

water level and counter clockwise to reduce. The water level

must align with the water line mark in the tank.

1310920-A02-A

Security tab

Outlet valve

Tighten

Open

Corner

Open

Tighten

Mesh filter

Outlet valve

Control pole

Floating box

Adjusting screw

Spacer

Inlet valve

Adjustment switch

Floating box

Drainage valve

-10-

1310920-A02-A

TROUBLE SHOOTING PROCEDURES

No water fills in via inlet

valve

.evlavtelninepO.desolcsievlavtelniehT

Floating box of inlet valve is blocked by other parts.

Floating box of inlet valve is block by waste. Wash the floating box with clean water.

The air hose and faceplate are wrongly installed. Reinstall the air hose.

Not flushing

Too high or too low water

volume

Water leaking into toilet

pan

Toilet does not flush

properly.

Symptoms Probable Causes Recommended Action

The actuator and flush vavle not connected. Reinstall the fastener bracket onto the body

of the outlet valve.

The floating box of the inlet valve is not properly

adjusted.

Readjust the water level to align with the

waterline mark.

The floating box of the inlet valve is blocked by

waste, so the water is leaking from the overflow

pipe.

A. No water supply.

B. The shut off valve is closed.

Readjust the position of other parts to avoid

contacting the floating box when it is

functioning.

A. Wait for restoration of water supply.

B. Open the water supply stop.

Readjust the position of other parts to avoid

contacting the floating box when it is

functioning.

The flush valve seal is blocked by waste or

damaged.

Filter screen is clogged.

Take out the outlet valve, clean, or replace

the rubber seal.

Clean the water mesh filter.

CONTACT & WARRANTY INFORMATION

For warranty information, please visit our website

Australia

www.kohler.com.au

New Zealand

www.kohler.co.nz

CALL US FOR HELP

NEW ZEALAND AUSTRALIA

KOHLER NZ LTD KOHLER CO.

Free Ph: RELHOK0081:hPeerF)RELHOK0080(7354650080

Free Fax: 0800 664 488 (1 800 564 537)

www.kohler.co.nz www.kohler.com.au

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