Kohler ENGLEFIELD SAPPHIRE Bedienungsanleitung

V084010-A02-F 20/07/2015 Kohler Co.

- 1-

Sealant required to complete this

installation: (Supplied)

IMPORTANT READ ALL INSTRUCTIONS CAREFULLY BEFORE STARTING THE INSTALLATION

•Suitable for installation with Duracryl Wall lining.

INSTALLATION

INSTRUCTIONS

SHOWER WALL

RETURN RETAINER

RETURN PANEL

DOOR RETAINER CORNER POST

INSTALLATION KIT

DOOR SILL

TOP RAIL

DOOR ASSEMBLY

SHOWER TRAY

Sika Sikasil NG (Arctic White)

•To seal the WHITE shower door and returns to the shower tray.

Usage:

• 1 cartridge per shower

INSTALLATION GUIDE

SAPPHIRE

SQUARE CORNER SHOWER

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Position the wall Retainer

Proﬁles against shower wall,

resting on the shower base sill

with ﬁxing holes facing towards

the inside of shower.

TOOLS REQUIRED

•Tape Measure

• Soft pencil

• Drill

• Caulking gun

• Hole saw

• Drill bit 2.5 mm

• Fine toothed saw

• Spirit level

• Jig saw (ﬁne toothed blade)

• Box cutter

DRILLING AND CUTTING DURACRYL®

DRILLING: Small holes can be drilled with a twist drill, but

tone (the

sharp edge dulled). Large holes must be drilled with a hole

saw.

Maximum drill size: 12 mm. Drill speeds:- 6 mm x 1800 RPM

- 12 mm x 900 RPM

CUTTING: If for any reason the acrylic requires cutting, use

a ﬁne tooth hacksaw and proceed with caution. Edges

can be smoothed with a second-cut ﬁle and medium-ﬁne

sandpaper. If the surface of the acrylic should happen to be

damaged, it can be restored by polishing with an abrasive

cleaner such as Meguiars Mirror glaze 28 all metal polish or

3M marine “one step”painted aluminium cleaner and wax.

PART ONE

CAUTION: BEFORE DRILLING

HOLES, ENSURE THERE ARE NO

ELECTRICAL CABLES OR WATER

PIPES BEHIND WALLS.

DOOR AND RETURN INSTALLATION

Ensure that the shower tray and

wall are installed according to the

instructions supplied.

Select which side of the tray

the door will be on. The door

is fully reversible and can be

installed on either side of the tray

with the hinge nearest the wall or

nearest the corner post.

CAUTION: We recommend ﬁxing

the wall retainers by screwing

through the backing board and

into studs. Other methods may

cause warping and may void

warranty.

Fix both wall retainers in

place using the 6 long

Screws. Make sure the screws go

into studs.

Place Return Panel Assembly

into Wall Retainer Proﬁle and

push ﬁrmly into position.

10 mm

DOOR SIDE

These Proﬁles should be located

10mm from the front of the

shower base.

Check vertical with spirit level and

mark ﬁxing holes.

ENSURE WALL RETAINER PRO-

FILES ARE PLUMB.

RETURN SIDE

10 mm

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Fit 90º Corner Proﬁle to

Return Panel Assembly and

push into position.

Move 90º Corner Post and

Return Panel Assembly out

to allow Door Assembly to be ﬁt-

ted.

Fit Door Assembly into Wall

Retainer Proﬁle, then re-

position Corner Proﬁle and

Return Panel to Door Assembly.

Centralise Door Assembly

between Wall Retainer and

Corner Post.

Position Return Panel between

Wall Retainer and Corner Post so

that the black lines at each corner

are not visible. DO NOT push the

PVC gasket into position at this

stage.

Ensure that the Door and Return

panels are ﬁtted correctly to the

tray.

Check that the Door and

Return Panel Assemblies are

level with top of Wall Re-

tainer and 90OCorner Proﬁles.

Using a sharp knife,

trim t

shown.

10.

Note: Glazing

the outside of the shower.

Gasket should be on

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Using spirit level,

plumb Door and Return

assembly and Corner

Post. Tape into position as shown.

Check Door opens and shuts

properly and the black lines on

the Return assembly top and

bottom rails remain hidden.

Readjust if necessary.

NOTE: This is an important part

of the installation procedure

and your careful attention at

this stage will ensure that you

will obtain the best possible

results.

11.

IMPORTANT

TEST THE OPENING AND CLOSING

OPERATION OF THE PIVOT DOOR

If door alignment is incorrect,

door will not function prop-

erly and further adjustments

are necessary. Remove tape and

re-align until correct alignment is

achieved.

DO NOT PROCEED TO STEP 12 UNTIL

DOOR IS OPERATING CORRECTLY.

Drill 2.5mm holes ( NOTE:

DO NOT USE BIGGER

DRILL BIT) through punched

holes at top and bottom of each

Wall Retainer and Corner Post

to secure door and return. Make

sure Door and Return assemblies

do not move during this opera-

tion. Fit screw, screw caps and

remove tape.

12.

RETURN WALL RETAINER

DOOR WALL RETAINER

90OCORNER POST

Position Return Panel PVC

gasket by pushing out-

side leg into both Wall Retainer

and Corner Post. It should ‘snap’

into place. Now push the inside

leg into place.

13.

Inside Shower

Outside Shower

Push outside leg

Push inside leg

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PART TWO

SEALANT APPLICATION

Ensure all joints are clean and

dry before applying sealant.

CAUTION: Avoid contact with

skin, eyes and mouth and avoid

breathing vapour. If in eyes, im-

mediately ﬂush with water.

If irritation persists, seek medi-

cal attention.

Keep out of reach of children.

Seal full height the joint

between the Walls and the

Wall Retainers.

b. Seal joint between the Door

Sill, the Return Panel and the

Shower tray.

IMPORTANT

SIKA SIKASIL SEALANT SHOULD BE

APPLIED TO ALL OUTSIDE JOINTS.

DO NOT SEAL FROM INSIDE.

6mm

45°

SEALANT APPLICATION

STEPS

Cut tip of silicone tube nozzle at

45O angle.

b. Hold the tube at 45Oangle

and push forward as sealant ﬁlls

the joint.

c. The surface of the sealant can

be smoothed (before surface

dries) by using a ﬁnger dipped

in a small quantity of water with

one drop of washing liquid add-

ed.

d. Excess sealant should be

removed immediately with a

damp cloth.

1a.

Sealant

c. To a height of 200mm, seal

joints between Door Frame &

Corner Post and Door Frame &

Wall Retainer.

d. Seal up to the PVC gasket

joints between Return Panel &

Corner Post and Return Panel &

Wall Retainer.

IMPORTANT

ALLOW 24 HOURS FOR SEALANT

AND ADHESIVE TO CURE BEFORE

USING THE SHOWER.

2a.

V084010-A02-F 20/07/2015 Kohler Co.

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NEW ZEALAND

KOHLER NZ LTD

Free Ph: 0800 100 382

Free Fax: 0800 664 488

www.engleﬁeld.co.nz

AUSTRALIA

KOHLER CO.

Free Ph: 1 800 ENGLEFIELD

(1 800 364 533)

www.engleﬁeld.com

Please refer to the Home Owner’s Guide for cleaning instructions.

For warranty information, please visit our website.

CLEANING AND MAINTENANCE

CONTACT AND WARRANTY INFORMATION

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