Kohler PW 5000/TP Bedienungsanleitung
Pioneering solutions for
total power protection
Kohler
PW 5000/TP
User Manual
UPS412-01-01 Kohler PW 5000/TP User Manual Dated 17-11-11
Document Control
ISSUE DATE REVISION SUMMARY
1.0 06-07-11 Initial issue
1.1 14-09-11 Major changes to Chapter 3 plus other general book-wide updates
1.2 31-10-11 General corrections and layout update prior to initial issue.
1.3 17-11-11 Update model nomenclature and general typographical error corrections
UPS412-01-01 Kohler PW 5000/TP User Manual Dated 17-11-11
Kohler Uninterruptible Power has taken every precaution to
produce an accurate, complete and easy to understand manual and
will therefore assume no responsibility nor liability for direct,
indirect or accidental personal or material damage due to any
misinterpretation of or accidental mistakes in this manual.
© 2011 Kohler Uninterruptible Power
This manual may not be copied nor reproduced without written
permission of Kohler Uninterruptible Power.
UPS412-01-01 Kohler PW 5000/TP User Manual Dated 17-11-11 I
Table of Contents
1 Safety
1.1 Description of symbols used in this manual 1-1
1.2 User precautions 1-1
2 Description
2.1 Reliability and Quality Standards 2-1
2.2 Kohler PW 5000/TP Model Range 2-1
2.2.1 Single/Multi-cabinet configurations 2-2
2.3 Advanced Design Features 2-2
2.3.1 Input booster technology 2-2
2.3.2 Flexible battery management 2-2
2.3.3 Decentralized Parallel Architecture (DPA) 2-2
2.4 Warranty 2-2
2.5 Extended Warranty 2-3
2.6 Additional Service/Maintenance Support 2-3
3 Installation
3.1 Introduction 3-1
3.2 Receipt of the UPS 3-1
3.2.1 Site transportation 3-1
3.2.2 Unpacking the UPS 3-2
3.2.3 Batteries 3-2
3.3 Storage 3-3
3.3.1 UPS storage 3-3
3.3.2 Battery 3-3
3.4 Positioning 3-3
3.4.1 Planning the installation 3-3
3.5 UPS Power Cabling 3-5
3.5.1 General requirements (preparation and planning) 3-5
3.6 Connecting the UPS input supply 3-13
3.6.1 Safety notes 3-13
3.6.2 Preparation for the input cabling 3-13
3.6.3 Connecting the UPS input power cables 3-13
3.7 Connecting the UPS output 3-14
3.7.1 Safety notes 3-14
3.7.2 Preparation for the output cabling 3-14
3.7.3 Connecting the UPS output cables 3-15
3.8 Battery connections 3-19
3.8.1 Remote battery enclosures 3-19
3.8.2 Connecting the external battery enclosure 3-19
3.9 Multi-module control cabling and configuration 3-21
3.9.1 Connecting the parallel communication cables (Bus-lines) 3-21
3.9.2 Configuration DIP Switch selection 3-22
II UPS412-01-01 Kohler PW 5000/TP User Manual Dated 17-11-11
3.10 Module interfacing facilities 3-22
3.10.1 JD1 Smart Port – Serial RS 232 and USB Port 3-23
3.10.2 X1 Dry Port (volt-free contacts) 3-24
3.10.3 JR1 / RS485 INTERFACE FOR MULTIDROP 3-24
3.10.4 X2 Dry Port – Optional Output Interfaces Terminal Block (X2) 3-24
4 Operation
4.1 Commissioning 4-1
4.2 Control Panel 4-1
4.2.1 Power Management Display (PMD) 4-1
4.2.2 Mimic LED indicators 4-2
4.2.3 Operator keys 4-2
4.3 Description of the LCD display 4-3
4.3.1 Status screens 4-3
4.3.2 Main menu screen 4-4
4.3.3 Event log menu screen 4-4
4.3.4 Measurements menu screen 4-4
4.3.5 Commands menu screen 4-5
4.3.6 UPS Data menu screen 4-5
4.3.7 Set-up User menu screen 4-6
4.3.8 Set-Up Service menu screen 4-6
4.4 Operating Modes 4-7
4.4.1 On-Line (Inverter) mode 4-7
4.4.2 Bypass (Line-Interactive) mode 4-7
4.4.3 Maintenance Bypass Mode 4-8
4.4.4 Multi-module configuration concept 4-9
4.5 Operating Instructions 4-10
4.5.1 Transfer to Maintenance Bypass Mode 4-10
4.5.2 Starting the UPS system from the Maintenance Bypass 4-12
4.5.3 Complete system shutdown 4-14
4.5.4 Individual module start/stop procedure 4-15
5 Maintenance
5.1 Introduction 5-1
5.2 System calibration 5-1
5.3 User responsibilities 5-1
5.4 Routine maintenance 5-1
5.5 Battery Testing 5-2
6 Troubleshooting
6.1 Alarms 6-1
6.2 Menu, Commands, Event Log, Measurements, 6-1
6.2.1 Event Log Screen 6-1
6.2.2 Fault Identification and Rectification Messages and Alarms 6-2
6.3 Contacting Service 6-2
UPS412-01-01 Kohler PW 5000/TP User Manual Dated 17-11-11 III
7 Options
7.1 Introduction 7-1
7.2 Remote Emergency Stop facilities 7-1
7.3 Generator ON facilities 7-2
7.4 Temperature sensor for temperature-dependant battery charging 7-3
7.5 WAVEMON Shutdown and Management Software 7-4
7.5.1 Why is UPS Management important? 7-4
7.5.2 WAVEMON Shutdown and Monitoring Software 7-4
7.6 SNMP CARD/ADAPTOR For Network Management/Remote Monitoring 7-5
7.7 Modem/Ethernet card / PowerREPORTER™ management software 7-7
8 Specifications
8.1 Mechanical 8-1
8.2 Input Characteristics 8-2
8.3 Output Characteristics 8-2
8.4 Battery Characteristics 8-3
8.5 Environmental 8-3
8.6 Heat Dissipation With Non-Linear Loads 8-3
8.7 Standards 8-4
8.8 Communication Options 8-4
8.9 Fuses & Cables Quick Reference 8-5
IV UPS412-01-01 Kohler PW 5000/TP User Manual Dated 17-11-11
UPS412-01-01 Kohler PW 5000/TP User Manual Dated 17-11-11 1-1
1Safety
1.1 Description of symbols used in this manual
1.2 User precautions
WARNING: The warning symbol is used where there is danger of an electrical shock,
equipment damage or personal-injury.
CAUTION: The caution symbol is used to highlight important information to avoid possible
equipment malfunction or damage.
WARNING: Keep this manual with the UPS for future reference.
WARNING: The UPS and peripheral equipment must be installed and commissioned by
suitably qualified and trained personnel who are aware of the potential shock hazards.
WARNING: Do not attempt to install this UPS system until you are satisfied that ALL the safety
instructions and hazard warnings contained in this manual are read and fully understood.
WARNING: High leakage current!
Ensure that the UPS has been correctly earthed before you connect the mains power supply!
WARNING: This UPS must not be started-up or put into use without having first been
commissioned by a fully trained engineer authorised by the manufacturer.
WARNING: All servicing must be performed by qualified personnel. Do not attempt to service
the UPS yourself.
You run risk of exposure to dangerous voltages by opening or removing the UPS-covers!
Kohler Uninterruptible Power will assume no responsibility nor liability due to incorrect
operation or manipulation of the UPS.
WARNING: The Kohler PW 5000/TP is a Class A UPS product. In a domestic environment the
UPS may cause radio interference. In such an environment the user may be required to
undertake additional measures.
1: Safety
1-2 UPS412-01-01 Kohler PW 5000/TP User Manual Dated 17-11-11
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