Kostal INVEOR P Bedienungsanleitung

Operating manual

INVEOR P Drive Controller

2Operating manual for INVEOR P | DOC01695343-0001 | 2016-03 | V2.00 EN

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KOSTAL Industrie Elektrik GmbH

An der Bellmerei 10

58513 Lüdenscheid

Germany

Tel. +49 (0)2351 16-0

Fax + 49 (0)2351 16-2400

info-industrie@kostal.com

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readability we are unable to use non-gender-specific terms throughout and use

the masculine form instead.

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Contents

Operating manual for INVEOR P | DOC01695343-0001 | 2016-03 | V2.00 EN 3

1. General information ......................................................................... 6

1.1 Information about documentation........................................................ 7

1.1.1 Other applicable documents................................................................ 8

1.1.2 Storing the documentation .................................................................. 8

1.2 Notes in this manual ............................................................................ 9

1.2.1 Warnings ............................................................................................. 9

1.2.2 Warning symbols used ........................................................................ 9

1.2.3 Signal words...................................................................................... 10

1.2.4 Information notes............................................................................... 10

1.3 Symbols used in this manual ............................................................. 11

1.4 Labels on the drive controller............................................................. 12

1.5 Qualified staff..................................................................................... 13

1.6 Proper use......................................................................................... 13

1.7 Responsibility .................................................................................... 14

1.8 EU Declaration of Conformity............................................................. 15

1.9 Project planning information for housing design................................. 16

1.10 Safety instructions ............................................................................. 21

1.10.1 General information ........................................................................... 21

1.10.2 Transport & storage........................................................................... 23

1.10.3 Information about commissioning ...................................................... 23

1.10.4 Instructions concerning operation...................................................... 25

1.10.5 Maintenance and inspection .............................................................. 26

1.10.6 Repairs .............................................................................................. 27

2. Overview of the drive controller ................................................... 28

2.1 Model description size Alpha, size A - D ............................................ 29

2.2 Scope of delivery ............................................................................... 30

2.2.1 Scope of delivery for INVEOR P size Alpha ........................................ 30

2.2.2 Scope of delivery for INVEOR P size A - D......................................... 31

2.3 Description of INVEOR P drive controller ........................................... 32

3. Installation....................................................................................... 33

3.1 Safety instructions for installation....................................................... 34

3.2 Recommended preliminary fuses / line protection.............................. 35

3.3 Installation requirements for INVEOR P size Alpha ............................. 36

3.3.1 Suitable ambient conditions (see chapter 1.9).................................... 36

Contents

4Operating manual for INVEOR P | DOC01695343-0001 | 2016-03 | V2.00 EN

3.3.2 Basic connection versions/power connections

(INVEOR P size Alpha) ....................................................................... 37

3.3.3 Basic connection versions/power connections

(INVEOR P size A 1 IV02 [1 x 230 V AC]) ........................................... 39

3.3.4 Basic connection versions/power connections

(INVEOR P size A IV01 [3 x 400 V AC]) .............................................. 41

3.3.5 Basic connection versions (INVEOR P size B IV01 [3 x 400 V AC]) .... 43

3.3.6 Basic connection versions (INVEOR P size C IV01 [3 x 400 V AC]) .... 45

3.3.7 Basic connection versions (INVEOR P size D IV01 [3 x 400 V AC]) .... 47

3.3.8 Short circuit and ground protection ................................................... 49

3.3.9 Requirements of the brake resistors to use........................................ 49

3.4 Wiring instructions ............................................................................. 50

3.4.1 Wiring instructions for control terminals INVEOR P size Alpha ........... 50

3.4.2 Wiring instructions for control terminals INVEOR P size A-D .............. 51

3.4.3 Preventing electromagnetic interferences .......................................... 52

3.5 Installing the INVEOR P ..................................................................... 53

3.5.1 Mechanical installation....................................................................... 53

3.5.2 Wiring diagram for INVEOR P size Alpha ........................................... 54

3.5.3 Electrical installation for INVEOR P size Alpha.................................... 55

3.5.4 Electrical installation for INVEOR P size A-B....................................... 59

3.5.5 Electrical installation for INVEOR P size C-D ...................................... 62

3.5.6 Connection diagram for INVEOR P size A-D ...................................... 65

4. Commissioning ............................................................................... 71

4.1 Commissioning of INVEOR P size Alpha............................................ 71

4.2 Commissioning INVEOR P size A-D................................................... 71

5. Parameter........................................................................................ 72

5.1 Parameters for INVEOR P size Alpha................................................. 72

5.2 Parameters for INVEOR P size A-D.................................................... 72

6. Error detection and troubleshooting............................................ 73

6.1 Error detection and troubleshooting for INVEOR P size Alpha............ 73

6.2 Error detection and troubleshooting for INVEOR P size A-D .............. 73

Contents

Operating manual for INVEOR P | DOC01695343-0001 | 2016-03 | V2.00 EN 5

7. Disassembly and disposal ............................................................. 74

7.1 Drive controller disassembly .............................................................. 74

7.2 Information on correct disposal ......................................................... 74

8. Technical data ................................................................................ 75

8.1 General data...................................................................................... 76

8.1.1 General technical data for 230 V/400 V devices ................................ 76

9. Optional accessories...................................................................... 79

9.1 MMI handheld controller including a 3 m

RJ9 connection cable with M12 plug................................................. 81

9.2 MMI*/connecting cable PIN assignment ............................................ 82

9.3 PC communication cable USB on M12/RS485 plug

(converter integrated)......................................................................... 83

9.4 Adapter cable for INVEOR P size Alpha ............................................. 84

9.5 Internal potentiometer........................................................................ 84

9.6 MMI M12 plug (JST plug)................................................................... 85

9.7 CANopen connection cable............................................................... 86

9.8 PROFIBUS connection cable............................................................. 87

9.9 Ethercat/PROFINET/Sercos III connection cable................................ 88

9.10 Thermal conductivity paste................................................................ 89

10. Approvals, standards and guidelines........................................... 90

10.1 EMC limit classes .............................................................................. 91

10.2 Classification acc. to IEC/EN 61800-3............................................... 92

10.3 Standards and guidelines .................................................................. 92

10.4 UL approval....................................................................................... 93

10.4.1 UL Specification (English version)....................................................... 93

10.4.2 Homologation CL (Version en française) ............................................ 96

Mentions obligatoires .............................................................................. 98

11. Index .............................................................................................. 101

6Operating manual for INVEOR P | DOC01695343-0001 | 2016-03 | V2.00 EN

1. General information

1.1 Information about documentation........................................................ 7

1.1.1 Other applicable documents................................................................ 8

1.1.2 Storing the documentation .................................................................. 8

1.2 Notes in this manual ............................................................................ 9

1.2.1Warnings ............................................................................................. 9