Kremlin-Rexson M22 Betriebsanleitung

KREMLIN REXSON N° : 578.005.120-UK-0910

AIRSPRAY GUN

M22

TECHNICAL FEATURES

ORIGINAL MANUAL

IMPORTANT : before assembly and start-up, Please read and clearly understand all documents

relating to this equipment (professional use only).

PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR

NOTICE.

KREMLIN - REXSON

150, avenue de Stalingrad

93 245 - STAINS CEDEX – France



: 33 (0)1 49 40 25 25 Fax : 33 (0)1 48 26 07 16

www.kremlin-rexson.com

KREMLIN REXSON N° : 578.001.120-UK-0910

1. M 22 BASIK

1.1. Description

Robust, multi-purpose gun for intensive works.

There are 3 versions of the M22 BasiK gun : gravity, suction and pressure.

1.2. Technical features

FEATURES M 22 G BasiK

(BA 5 aircap) M 22 A BasiK

(BA 2 aircap) M 22 P BasiK

(BA 3 aircap)

Version HPA

gravity gun

HPA

suction gun

HPA

pressure gun

Air supply maximum pressure (network) 6 bar / 87 psi

Air pressure at the gun handle From 2 to 4 bar / from 29 to 58 psi

Air flow rate (m3/h) (at 3 bar) 28 m3/h / 16.5 c.f.m 24 m3/h / 14.1 c.f.m 30 m3/h – 17.7 c.f.m

Fluid supply maximum pressure Gravity cup

(0.6 l)

SM 6 suction cup

(1 l)

Maximum 6 bar

/ 87 psi

Weight 690 g / 1.5 lb 1000 g / 2.2 lb 530 g / 1.1 lb

Transfer rate (EN 13966-1 Standard) (¤) 65 % ± 2 62 % ± 2 63 % ± 2

Wetted parts Stainless steel Stainless steel Stainless steel

Nozzle / Needle Stainless steel / Treated stainless steel

Cup Poyacetale aluminium -

Fluid maximum temperature 50°C / 122° F

(¤) : Paint viscosity : 20 s CA n° 4 - 20°C / Gun aircap distance - surface to be painted : 20 cm / 8"

AIR AND FLUID CONNECTIONS

Gun Fluid Air

M 22 G BasiK Poyacetale gravity cup (0.6 liter / 0.16 US gal)

(white colour) for water based or solvented

paints Gun fitting : M 1/4 NPS

M 22 A BasiK Gun fitting : M 3/8 NPS + SM6 suction cup

(1 liter, aluminium)

(+ fitting, model double male 1/4 BSP

not mounted)

M 22 P BasiK

Gun fitting : M 3/8 NPS

⇒Fluid hose : minimum 7 mm / 1/4" ID (for a

7.5 m / 25 ft length)

⇒Air hose (non static quality)

minimum 7mm / 1/4" ID (for a 7.5 m /

25 ft length)

KREMLIN REXSON N° : 578.001.120-UK-0910

PRESSURE AND AIR CONSUMPTION OF THE GUNS

Adjustment of the air pressure with or without gauge at the gun handle

1 -

2 -

3 -

4 -

Diagram :

P 0 : Wall air

pressure

Air hose

P 1 : Pressure

measured at the

gun handle when

operating(the air

needles are

open)

M 22 P Basik

gun

(P0)

(P1)

M 22 G Basik gun + BA 5 aircap

+ hose, model 7 mm / 1/4" ID, 7.5 m / 25 ft length M 22 P Basik gun + BA 3 aircap

+ hose, model 7 mm / 1/4" ID, 7.5 m / 25 ft length

P 0

wall pressure P 1

handle pressure P 0

wall pressure P 1

handle pressure

(bar) (psi) (bar) (psi) (bar) (psi) (bar) (psi)

3,2 46 2 29 3,2 46 2 29

3,8 55 2,5 36 4 58 2,5 36

4,5 65 3 43,5 4,5 65 3 43,5

5 72 3,5 50 5 73 3,5 50

5,5 79.8 4 58 5,5 79.8 4 58

Gravity gun : M 22 G BASIK with 18 BA 5 projector

Air pressure (P1) Air flow rate Paint flow rate (1) Fan width (1)

bar PSI m3/h CFM g/mn oz/mn cm "

3 43.5 28 16.5 280 9.9 31 12.2

Suction gun : M 22 A Basik with 15 BA 2 projector

Air pressure (P1) Air flow rate Paint flow rate (1) Fan width (1)

bar PSI m3/h CFM g/mn oz/mn cm "

3 43.5 24 14.1 220 7.8 24,5 9.6

KREMLIN REXSON N° : 578.001.120-UK-0910

Pressure gun : M 22 P Basik with 9 BA 3 projector

Air pressure (P1) Air flow rate Paint flow rate (1) Fan width (1)

bar PSI m3/h CFM g/mn oz/mn cm "

3 43.5 30 16.7 250 8.8 31 12.2

(1) Paint viscosity : 20 s CA n° 4 ( = 40 centipoises)

Gun aircap distance - surface to be painted : 20 cm / 8"

2. M 22 HTi – HPA (A & P)

2.1. Description

Guns recommended to spray varnishes, lacquers, shades, polyurethanes, two components…

The HTI guns are pneumatic guns with a high transfer efficiency. Two projectors, models EP 3 and

E 3 KHVLP can be fitted on the same gun.

The guns, model HPA, with high spraying quality, enable to spray any kind of materials (low or high

viscosity). Two projectors, models EN 2 (for M 22, suction version) and EN 3 (for M 22, pressure version)

can be fitted on the same on the gun.

2.2. Technical features

HTi HPA

FEATURES + E 3 KHVLP

aircap +

EP 3 aircap +

EN 3 aircap +

EN 2 aircap

Version pressure pressure pressure suction

Maximum air supply pressure (network) 6 bar / 87 psi

Air pressure at the gun handle From 1,5 to

2,5 bar / from

22 to 36 psi

From 1,5 to

2,5 bar / from

22 to 36 psi

From 2,5 to

3,5 bar / from

36 to 50.7 psi

From 2,5 to

3,5 bar / from

36 to 50.7 psi

Air flow (m3/h) From 23 to 33 From 20,2 to

From 28 to

36,1

From 23 to

29,7

Fluid supply maximum pressure 6 bar /87 psi 6 bar /87 psi 6 bar /87 psi SM 6 cup

(1 liter)

Weight 530 g / 1.17 lb

Shades and hydro or solvent based

varnishes

- low viscosity * * * * * * * * * * * * *

- middle viscosity * * * * * * * * * * * * * * * *

- high viscosity * * * * * * * * * * * * *

Transfer rate (EN 13966-1 standard) 74 % ± 2 % 72 % ± 2 %

Maximum fluid temperature 50°C / 120° F

Nozzle, needle, fluid passage Stainless steel

Needle Treated stainless steel

KREMLIN REXSON N° : 578.001.120-UK-0910

Note : For HVLP compliance, the maximum inlet air pressure at the gun handle must not exceed 29 psi

(2 bar) to maintain 10 psi (0,68 bar) or less at the air cap. Testing for HVLP compliance was performed

using the specified HVLP test air cap, the fan control fully open and a pressure gauge on the air inlet

fitting at the gun handle. It may also be a requirement of some regulatory agencies that users have the

appropriate test air cap available on site to verify that the gun is being operated within the regulatory

limitations.

AIR AND FLUID SUPPLY

M 22 gun,

model

HTi & HPA

Fittings mounted on

the gun Air and fluid supply

Air Male 1/4 NPS

Air hose (non-static hose)

HTi : minimum 8mm ID (for a 7.5 m / 24.6 ft length)

HPA : minimum 7mm ID (for a 7.5 m / 24.6 ft length)

Fluid Male 3/8 NPS

For pressure gun (HTi & HPA) :

Fluid hose : minimum 7 mm ID (for a 7.5 m / 24.6 ft length)

For HPA suction gun : SM 6 cup (1 liter)

PRESSURE AND AIR CONSUMPTION OF THE GUNS

Air pressure adjustment with or without gauge at the gun handle

1 -

2 -

3 -

4 -

Diagram :

P 0 : Air

pressure (wall)

Air hose

P 1 : Pressure

mesaured at the

gun handle

during the

operating (air

needles open)

M 22 gun

(HTi or HPA)

KREMLIN REXSON N° : 578.001.120-UK-0910

HTi gun + E 3 K HVLP aircap + hose ∅8 mm

(7.5 m / 24.6 ft length) HPA gun + EN 3 aircap + hose ∅7 mm

(7.5 m / 24.6 ft length)

P 0 P 1 P 0 P 1

(bar) (psi) (bar) (psi) (bar) (psi) (bar) (psi)

2,2 32 1,5 22 2,6 38 1,5 22

3 44 2 29 3,2 46 2 29

3,5 51 2,5 36 4 58 2,5 36

4,1 60 3 44 4,5 65 3 44

4,7 68 3,5 51 5 73 3,5 51

HTi with projector, model 9 E 3 KHVLP

Air pressure (P 1) Air flow rate Fluid flow (2) Fan width (3)

bar PSI m3/h CFM g/mn oz/mn cm "

1,5 21.75 23 13.5 250 8.8 33 13

2 29 28 16.5 250 8.8 34 13.4

2,5 36 33 19.4 250 8.8 35 13.8

3 43.5 38 22.4

3,5 50 42,6 25

HTi with projector, model 9 EP 3

Air pressure (P 1) Air flow rate Fluid flow (2) Fan width (3)

bar PSI m3/h CFM g/mn oz/mn cm "

1,5 21.75 20,2 11.9 250 8.8 31 12.2

2 29 24,5 14.4 250 8.8 30,5 12

2,5 36 29 17 250 8.8 30,5 12

3 43.5 33,2 19.5 300 10.6 32 12.6

3,5 50 37,3 22

300 10.6 32 12.6

HPA pressure version with projector, model 9 EN 3

Air pressure (P 1) Air flow rate Fluid flow (2) Fan width (3)

bar PSI m3/h CFM g/mn oz/mn cm "

2 29 23,8 14

2,5 36 28 16.5 300 10.6 29,5 11.6

3 43.5 32,2 18.9 300 10.6 29,5 11.6

3,5 50 36,1 21.2 300 10.6 27,5 10.8

KREMLIN REXSON N° : 578.001.120-UK-0910

HPA suction version with projector, model 15 EN 2

Air pressure (P 1) Air flow rate Fluid flow (2) Fan width (3)

bar PSI m3/h CFM g/mn oz/mn cm "

1,5 21.75 16 9.4 107 3.8 19,5 7.7

2 29 19,5 11.5 188 6.6 23 9

2,5 36 23 13.5 198 7 24,5 9.6

3 43.5 26,4 15.5 218 7.7 27,5 10.8

3,5 50 29,7 17.5 207 7.3 28,5 11.2

(2) Fluid viscosity : 20 s CA n° 4 ( = 40 centipoises)

(3) Distance gun aircap - surface to be painted : 20 cm

Optimum fan adjustment

KREMLIN REXSON N° : 578.001.120-UK-0910

3. M 22 HTI – HPA (G)

3.1. Description

Guns recommended to spray varnishes, lacquers, shades, polyurethanes, two components...

The HTI guns are pneumatic guns with a high transfer efficiency. Two projectors, models EP 5 and

E 5 K HVLP can be fitted on the same gun.

The guns, model HPA, with high spraying quality, enable to spray any kind of materials (low or high

viscosity).

3.2. Technical features

FEATURES HTi

(E 5 K HVLP aircap) HTi

(EP 5 aircap) HPA

(EN 5 aircap)

Maximum air supply pressure (network) 6 bar / 87 psi

Air pressure at the gun handle From 1,5 to 2,5 bar /

from 22 to 36 psi

From 2 to 3 bar /

from 29 to 44 psi

From 2 to 4 bar /

from 29 to 58 psi

Air flow 27,2 m3/h to 2 bar /

16 CFM to 29 psi

20,2 m3/h to 2,5 bar /

11.9 CFM to 36 psi

26,5 m3/h to 2,5 bar /

15.6 CFM to 36 psi

Fluid supply Gravity cup (0,6 liter)

Weight (gun without cup) 530 g / 1.17 lb

Weight (gun with cup) 690 g / 1.52 lb

Shades and hydro or solvent based

varnishes

- low viscosity * * * * * * * * * *

- middle viscosity * * * * * * * * * * * *

- high viscosity * * * * * * * * *

Minimum transfer rate

(EN 13966-1 standard) 76 % ± 2 % 74 % ± 2 % -

Maximum fluid temperature 50° C / 120° F

Nozzle, needle, fluid passage Stainless steel / Stainless steel / anodized aluminium

White cup (acetale resin) For hydro and solvent based paints

Grey cup (PEHD) For PU and pre catalysed materials

Note : For HVLP compliance, the maximum inlet air pressure at the gun handle must not exceed 29 psi

(2 bar) to maintain 10 psi (0,68 bar) or less at the air cap. Testing for HVLP compliance was performed

using the specified HVLP test air cap, the fan control fully open and a pressure gauge on the air inlet

fitting at the gun handle. It may also be a requirement of some regulatory agencies that users have the

appropriate test air cap available on site to verify that the gun is being operated within the regulatory

limitations.

KREMLIN REXSON N° : 578.001.120-UK-0910

AIR AND FLUID SUPPLY

M 22 guns,

model HTi & HPA Elements mounted on the spray

gun (depending on model) Air and fluid supply

Air Fitting : M 1/4 NPS

(+ MM 1/4 BSP not mounted)

Air hose (non-static hose)

HTi : minimum 8 mm int. ID (for a 7.5 m / 24.6 ft

length)

HPA : minimum 7 mm ID (for a 7.5 m / 24.6 ft

length)

Fluid White or grey gravity cup

(0,6 liter)

Option : white cup (0,25 liter)

PRESSURE AND AIR CONSUMPTION OF THE GUNS

Air pressure adjustment with or without gauge at the gun handle.

1 -

2 -

3 -

4 -

Diagram :

P 0 : Air pressure

(wall)

Air hose

P 1 : Pressure

measured at the

gun handle during

the operating (air

needles open)

M 22 gun

(HTi or HPA)

HTi gun + E5 K HVLP aircap + hose ∅8 mm

(7.5 m / 24.6 ft length) HPA gun + EN 5 aircap + hose ∅7 mm

(7.5 m / 24.6 ft length)

P 0 P 1 P 0 P 1

(bar) (psi) (bar) (psi) (bar) (psi) (bar) (psi)

2,25 33 1,5 22 2,5 36 1,5 22

3 44 2 29 3,2 46 2 29

3,5 51 2,5 36 3,8 55 2,5 36

4,2 61 3 44 4,5 65 3 44

4,75 69 3,5 51 5 72 3,5 51

KREMLIN REXSON N° : 578.001.120-UK-0910

HTi

+ E 5 (K HVLP) aircap HTi

+ EP 5 aircap HPA

+ EN 5 aircap

Air flow rate

Air pressure (P 1) (m3/h) (CFM) (m3/h) (CFM) (m3/h) (CFM)

1,5 bar / 21.75 psi 21,5 12.7 14 8.2 - -

2 bar / 29 psi 27,2 16 17 10 22,8 13.4

2,5 bar / 36 psi 32,9 19.4 20,2 11.9 26,5 15.6

3 bar / 43.5 psi 23 13.6 30,2 17.8

3,5 bar / 50.8 psi 26 15.3 36,9 21.7

4 bar / 58 psi 40,6 23.9

Fluid flow (*)

Nozzle (cm3/mn) (oz/mn) (cm3/mn) (oz/mn) (cm3/mn) (oz/mn)

13 170 6 173 6.1 210 7.4

14 200 7 214 7.6 238 8.4

15 245 8.6 229 8.1 256 9

18 260 9.2 275 9.7 282 10

22 284 10 342 12.1 345 12.2

Fan width with nozzle 14 (*)

Distance gun

aircap - surface to

be painted (cm) (″) (cm) (″) (cm) (″)

15 cm 30 12 25 10 26 10

20 cm 33 13 28 11 28 11

25 cm 39 15 32 13 30 12

(*) Fluid viscosity : 20 s CA n° 4 ( = 40 centipoises)

For HTi + E 5 K HVLP : P 1 = 2 bar / 29 psi

For HTi + EP 5 : P 1 = 2,5 bar / 36 psi

For HPA + EN 5 : P 1 = 2,5 bar / 36 psi

Optimum fan adjustment

4. AIR AND FLUID SUPPLY

There are 3 kinds of manual airspray guns : suction, gravity, pressure.

Fluid supply :

Suction : 1 liter or 0.75 l metallic cup depending on the model.

Gravity : plastic cup 0.6 liter or 0.25 liter.

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