KSB AMTRONIC R1300 Bedienungsanleitung

42813895

User

instructions

Ref. 8514.8371/8- EN AMTRONIC

R1300

Remote indication and control

box

for pneumatic actuators

AMTRONIC R1300 can be fitted directly on all the range

ACTAIR/DYNACTAIR

pneumatic actuators, and forany type of VDI /

VDE

pneumatic actuator by external

pipe.

AMTRONIC

R1300

ONIC R1300

Utem Designation Materials

160 Cover

Polycarbonate

SM60/0

160.1

Distributor

cover

Polycarbonate

SM60/0

163.1 Bonnet

Polycarbonate

SM60/0

191.2 Bonnet

Nickel plate

brass

198.1

Connection

plate

210.1 Shaft

Polycarbonate

SM60/0

314.1

Friction

washer

Stainless steel

304L

410.1

Profile

joint

NBR

410.2

Profile

joint

NBR

410.3

Profile

joint

NBR

410.4

Profile

joint

NBR

410.5

Profile

joint

NBR

410.7

Profile

joint

NBR

410.8

Profile

joint

NBR

410.11

Profile

joint

NBR

412.1

Profile

joint

NBR

412.2 O--ring

NBR

412.3 O--ring

NBR

462.1

Conical

washer

486.1 Ball Steel

554.1 Washer

Stainless

steel

554.2 Washer

Stainless

steel

554.4

Safety

device Steel

62.2

Sub- unit adjustable

cam

629

Sub- unit

pointer

69-

12 Case

Polycarbonate

SM60/0

74-

6.1

Distribution

plate

74-

7.1

Pneumatic

valve

74-

7.2 Pilot

745.1 Filter

745.2 Filter Bronze

747.1

Profile joint check

valve

79-

Flow control

1/8”

81-

Detection

plate Steel

81-

84.1

Wiring

diagram

816

Sub- unit angle

sensor

817.1

Packing

gland

82-

2.1

Printed circuit

board

82-

2.2

Printed circuit

board

82-

2.3

Printed circuit

board

electro valve

88-

5 Silencer Bronze

96-

2.1

Padlockable

plate

Polycarbonate

SM60/0

96-

Manual

override

Polycarbonate

SM60/0

890 Base

Polycarbonate

SM60/0

900.1 Screw

A2-

900.2 Screw

A2-

900.3 Screw

A2-

900.4 Screw

A2-

900.5 Screw

A2-

900.6 Screw

A2-

903.1 Plug

916.1

Screwed

plug

916.2

Protection

plug Rubber

932.1 Circlip Steel

932.2

Self- locking retainning

ring Steel

950.1

Valve

spring

950.2

Lockable override

spring

Stainless

steel

970.1

Identity

plate

Adhesive

polyester

1300

Installation and commissioning of the electropneumatic actuators must

carried out in accordance with instrumentation professional standards,

and

particular:

Warnings

CAUTION!

Piping:

When commissioning a new or modified installation, the piping must

blown through before connecting the actuator in order to clear the

circuit

of any impurities, which cannot be avoided during construction (iron

filings,

scale, Teflon, welding flux,

etc.).

Electric wiring: The power supply voltage and the value of the

control

signal must be chec- ked before final

connection.

AMTRONIC R001300

box:

The cover and housing of the unit must be properly closed to protect

the

contents from humidity and, generally, from the outer

atmosphere

(”aggressive” atmosphere, dust, etc.) and any incidents which

could

damage

the internal

parts.

Connection by cable

gland:

When the electric connection is made through a cable gland, make

sure

that:

- the cable gland is suitable for the cable

diameter

- the cable gland is correctly tightened on the

cable

- if just one of the 2 cable glands is used, replace the unused cable

gland

with a watertight plug or seal the cable

gland

The pneumatic connection must be made according to the product

specifications.

(see

- 1 Pneumatic

connection)

Never exceed the values indicated in this

manual!

This box is an electrical device which contains pressurized gas components. As such, it can present a

dan-

ger for property, or even personnel. Exceeding the values shown can cause

damage.

Never uncouple or disassemble the AMTRONIC unit or its accessories when pressurized or

powered.

Always make sure that the actuator reservoirs are decompressed by actioning the push- buttons on the pilot

emer-

gency controls before disassembling the distributor, its solenoid valves or the unit itself. Also, always check that

the

power supply cables are disconnected from their source before

dismantling.

During workshop or

-site verifications, the valve associated with the actuator and its AMTRONIC

unit

shall be operated from full opening to full closing

position.

This operation may be a highly significant injury hazard for personnel if the safety steps required

are

not taken to prevent access between the disc and the

seat.

ONIC R1300

onten

Page

I - Introduction

I- 1 General

I- 2 Technical characteristics

II - Assembly on pneumatic actuator

-1 ACTAIR 3 to 200, ACTAIR NG 2 to 160, DYNACTAIR 1.5 to 100 and DYNACTAIR NG 1 to 80

-2ACTAIR NG 240 to 700 and DYNACTAIR NG 120 to 350

-3ACTAIR 400 to 1600 and DYNACTAIR 200 to 800 and other ¼ turn actuators

- 4 Linear actuators

III

- Assembling the

AMTRONIC/Actuator

assembly on the valve

IV - Safety position on loss of current

V - Pneumatic supply

- 1 Pneumatic connection

- 2 Mechanical adjustment of the operating time

VI - Electric connections

-1 General

-2 Solenoid valve connection

-3 Position detection connection

VI- 3- 1 Contacts and standard DPI

VI- 3- 2 Other contacts and detectors

-4 Angle sensor connection (option)

-5 Feed- back position (option)

VI- 5- 1 Electrical characteristics

-6 Heating resistance connection (option)

VI- 6- 1 Electrical characteristics

VII - Pneumatic distribution

VII

-1 Monostable distributor

VII

-2 Bistable distributor

VII

-3 4/3 distributor

VII

-4 Use of emergency manual controls

VIII - Position detection

Adjusting limit switches or contacts

IX - Position recopy (option)

Adjustment of 0% and 100%

X - Operating faults - Causes and solutions

XI - Codifications

XII - Spare parts kit

1300

I - Introduction

I -- 1 General

The AMTRONIC is especially suited to any ¼ turn VDI/VDE 3845 pneumatic actuator in particular the ACTAIR 3 to

200

series and DYNACTAIR 1.5 to 100 thanks to direct pneumatic distribution (without

piping).

Command control

functions

All versions of this box include the following electrical and pneumatic

functions:

- On/off position detection using switches or proximity

detectors,

- Pneumatic distribution by built in electro distributor (4 ports/2 positions or 4/ports/3

positions),

- Adjustment of open and close operating time, by air flow limiter on the

exhaust.

Different options can be mounted on the unit and are included in this

notice.

I - 2 Technical characteristics

Environment

Standard protection class IP 67 according to EN

60529

Electromagnetic Compatibility Complies with European directive CEM 2004/108/EC in accordance with

EN 61000- 6- 2 and NF EN 61000- 6-

Climatic class - Storage temperature: - 30 ° C to + 80 °

- Working temperature: - 20 °C to + 80 °

Vibrations - According to IEC 68- 2- 6 Test

Box

Material PC 20%

Fiberglass

Position signaling By visible pointer on the

cover

Pneumatic connection 2 times 1/4”

gas

Electric connection - by 2 M20 metallic or plastic cable glands for cable ø 6 to 12

mm,

- by 1 M12 5 pin female connector and a male

connector

- by 2 Quick- On

connectors

Internal connectors - Length to be stripped : 7

- Cross- section of rigid or flexible conductor: 0.14mm2 to 1.5

mm2

- Cross- section of flexible conductor with end connector without

insulating

entry cone: 0.25 mm2 to 1.5

mm2

- Cross- section of flexible conductor with end connector with

insulating

entry cone: 0.25 mm2 to 0.5

mm2

Weight 1,70

Pneumatic distribution

Pressure connection Port 1/4” gas marked ”P” equipped with an internal

filter

Exhaust connection Port 1/4” gas marked ”E” equipped with a silencer or connectable to

exhaust

network

Operating pressure 3 to 8 bar (44 to 115

psi)

Filtration level ISO 8573-1 (2001) classe 7 (< 40



Dew point ISO 8573-1 (2001) classe 5 (<7 °C and in all cases <5 ° C at ambient

temperature)

Lubrication ISO 8573-1 (1991) classe 5 (<

25mg/m3)

Maximum flow rate 400

Nl/min

Consumption when idle

none

Dimensions (mm)

153 97

View from F

122

ONIC R1300

II - Assembly on pneumatic actuator

II - 1 ACTAIR 3 to 200, ACTAIR NG 2 to 160,

DYNACTAIR 1.5 to 100 and DYNACTAIR 1 to 80

Adaptation kit for

Actair NG and

Dynactair NG

A- Check that the actuator has both plugs (item 1) on the external supply holes.

B- Remove the two screws with seals (item 2) (TORX T20 screwdriver).

C- Separate the unit (item 10) from the base (item 5) by unscrewing the 6 screws (item 11) (TORX T20 screwdriver).

D- Remove distribution plate A or B (item 8) with both gaskets, item 9.

E- Attach the base (item 5) to the actuator with the 4 screws (item 6) (TORX T20 screwdriver).

Tightening torque = 2.5 Nm

Check the correct position of the seal, item 4.

F- Reposition distribution plate A or B (item 8) with its two seals, item 9

Check the correct position of the seal, item 9.

G- Position the unit (item 10) on the base (item 5) taking care to engage the column (item 12) with the actuator shaft

(item 3) and tighten the 6 M4 screws (item 11) (TORX T20 screwdriver).

Check the correct position of the seal, item 7.

1300

II – 2 ACTAIR NG 240 to 700 and DYNACTAIR NG 120 to 350

Adaptation kit for

Actair NG and

Dynactair NG

A- Position the adaptations elements for Actair NG and Dynactair NG

B- Fix the adapter kit plate to the actuator interface with 4 M5 screws

C- Separate the unit (item 9) from the base (item 4) by unscrewing the 6 screws (item 10) (TORX T20

screwdriver).

D- Remove distribution plate A or B (item 7) with its two seals (item 5).

E- Fix the base (item 4) to the actuator using 4 M5 screws + seals + washers (item 5) (TORX T20 screwdriver).

Tightening torque = 2.5 Nm

Check the correct position of the seal (item 3).

F- Reposition distribution plate A or B (item 7) with its two seals (item 8).

Check the correct position of the seal (item 8).

G- Position the unit (item 9) on the base (item 4) taking care to engage the column (item 11) with the adapter and tighten the 6

M4 screws (item 10) (TORX T20 screwdriver).

Check the correct position of the seal (item 6).

ONIC R1300

II - 3 ACTAIR 400 to 1600 and DYNACTAIR 200 to 800 and other ¼ turn actuators

These instructions only relate to pneumatic ¼ turn actuators whose flange complies with VDI/VDE 3845 with the

following dimensions: A = 80 mm; B = 20 mm (actuator shaft height).

For the other VDI/VDE dimensions, please contact us.

A – Check that the base (item 1) supplied with the unit is intended for this type of actuator.

It must have two ¼” gas pneumatic openings (item 2 - connections not supplied) on the side, to supply the actuator chambers).

B – Separate the unit (item 3) from the base (item 1) by unscrewing the 6 M4 screws (item 4) (TORX T20 screwdriver).

C – Remove distribution plate A or B (item 5) with its two seals (item 6)

D – Fix the base (item 1) to the actuator using 4 M5 screws + seals + washers (item 7) (TORX T20 screwdriver)

E – Reposition distribution plate A or B (item 5) with its two seals (item 6)

Check that the seal is correctly positioned (item 8)

F – Position the unit (item 3) on the base (item 1) taking care to engage the white shaft of the unit with the shaft (item 9) of the

actuator and tighten the 6 M4 screws (item 4) (TORX T20 screwdriver)

G – The openings of the base (2 x ¼’’ G) (item 2) must be connected to the pneumatic actuator (item 10) as shown in the actuator

instructions.

1300

II - 4 Linear actuators

1’

8 - 9

28 - 27

22 - 23

13 - 14

15 – 15’

16 - 17

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